โThis site contains affiliate links for which OEMDTC may be compensatedโ |
May 4, 2022 NHTSA CAMPAIGN NUMBER: 22V298000
Parking Brake Will Set Unexpectedly
A trailer parking brake that sets unexpectedly can cause unintended vehicle motion, and increase the risk of a crash.
NHTSA Campaign Number: 22V298
Manufacturer Kalmar Solutions, LLC
Components PARKING BRAKE
Potential Number of Units Affected 687
Summary
Kalmar Solutions, LLC (Kalmar) is recalling certain 2015-2022 Ottawa T2 terminal tractors. The trailer handbrake valve and the trailer parking brake valve vent lines are plumbed together. This can cause the trailer parking brake to set unexpectedly when the trailer handbrake is released. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, “Air Brake Systems.”
Remedy
Dealers will replace the tee fitting on the handbrake valve and reroute the parking brake valve and handbrake valve separately, free of charge. Owner notification letters were mailed on May 25, 2022. Owners may contact Kalmar’s customer service at 1-785-229-6327.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
Mar 23, 2022: Notification from the field of a trailer park brake valve unexpectedly setting when the trailer hand brake valve was released. Mar 29, 2022: test and reproduce failure in test truck. Mar 30, 2022: Any production trucks with option put on quality hold. Apr 22, 2022: Determined this was a safety issued and need of notifying NHTSA.
8 Affected Products
Vehicle
MAKE | MODEL | YEAR |
KALMAR | OTTAWA | 2015-2022 |
6 Associated Documents
Recall Acknowledgement
Noncompliance Notice 573 Report
RCLRPT-22V298-9215.PDF 215.074KB
Owner Notification Letter(Part 577)
RCONL-22V298-2216.pdf 146.832KB
Recall Quarterly Report #1, 2022-2
RCLQRT-22V298-7765.PDF 211.218KB
Recall Quarterly Report #1, 2022-2
RCLQRT-22V298-1255.PDF 211.128KB
Recall Quarterly Report #2, 2022-3
RCLQRT-22V298-4799.PDF 211.218KB
Latest Recalls Documents
โThis site contains affiliate links for which OEMDTC may be compensatedโ |
- 43 PCS PACKAGE: The DOT air brake fittings kit includes: 6 pcs brass tube tee fittings, 6 pcs brass straight union connectors, 14 pcs brass straight push connectors NPT thread, 14 pcs 90ยฐelbows NPT thread, 2 pcs brass 1/4" inflation Schrader valve, 1 pc tube cutter. Air brake fitting assortment types: 1/8", 1/4", 3/8", 1/2"
- PREMIUM QUALITY: Our DOT air hose fittings are made of high-quality CA360 brass, meets D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life
- MAX WORKING INTENSITY: The brass fittings can be operated in pressures from vacuum to 800 psi and temperatures from -65ยฐF to +200ยฐF (-40ยฐC to +93ยฐC). Note: see the tubing manufacturer's recommendations for pressure and temperature mutations
- EASY INSTALLATION: The quick connect design and precise NPT threading make installation of air brake accessories easy, just push to connect. And there is pre-applied sealant on NPT male thread for better sealing
- WIDE APPLICATION: The brass DOT air brake fittings can be used with air suspension systems, copper tubing in airlines brake systems, perfect for truck /RV repair air line leak, also ideal for industrial workshops, daily garden or lawn mower repair, towing machine hose connection, etc
- D.O.T APPROVED PREMIUM QUALITY: DOT air hose fittings are made of high-quality CA360 brass, meets D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.dot air brake fitting type: 1/4" 1/8" 3/8" 1/2"
- 85 PCS DOT AIR LINE FITTING KITS: The dot air fittings kit include 12PCS DOT Union , 6PCS DOT Tee , 4PCS Bushing, 6PCS 90โฐ DOT Male Elbow Connector, 8PCS DOT Straight Male Connector , 4PCS 45โฐ DOT Male Elbow Connector , 2pcs Compression Fittings 1/4" tube x 1/4" NPT Male,2pcs Schrader Valve,42pcs sleeves ferrules,1pc 4m teflon tape. Fitting types: 1/4", 3/8", 1/2",1/8"
- EASY TO INSTALL: Our Dot air fitting kit quick disconnect simply push tubing in, need to use tools to fix loose parts to handle in tight places, so that use will be more firm and not easy to fall off.And pieces that contain a threaded end already have sealant pre applied to provide a secure connection
- TYPICAL APPLICATION๏ผDOT Air Brake Line Fittings kit can be used with air systems, copper tubing in air lines brake systems, which is perfect for automotive car or truck repair,air operated seats, operating gauges, air horns, industrial workshops, air brake connections,towing machine hose connection and air brake connections or lawn mower repair
- PRESSURE RANGE: Air line fittings pressure resistance, not easy to trip.Air brake fittings working pressure from vacuum max to 300 psi. Temperature Range: -65ยฐ F to +200ยฐ F. Note: see tubing manufacturerโs recommendations for pressure and temperature mutations
- ใPREMIUM QUALITYใMuHize DOT air hose fittings are made of high-quality CA360 brass, meets D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.
- ใMAX WORKING INTENSITYใMuHize DOT brake line fittings can be operated in pressures from vacuum to 250psi ((17.2 bar) and in temperatures from -40ยฐF to +200ยฐF (-40ยฐC to +93ยฐC).
- ใEASY TO INSTALLใMuHize DOT air fitting kit quicks disconnect push tubing in, you need to use tools to fix loose parts to handle in tight places so that use will be firmer and not easy to fall off. And pieces that contain a threaded end already have sealant pre-applied to provide a secure connection.
- ใWIDE APPLICATIONใMuHize brass DOT air brake fittings can be used with air suspension systems, copper tubing in airlines brake systems, perfect for truck /RV repair air line leak, also ideal for industrial workshops, daily garden or lawn mower repair, towing machine hose connection, etc.
- ใPACKAGE INCLUDESใMuHize 23 pcs DOT air brake fittings kit includes: 8 pcs 1/4 inch straight union DOT fittings, 8 pcs 3/8 inch straight union DOT fittings, 6 pcs 1/2 inch straight union DOT fittings, 1 pc tube cutter. DOT quick connect fitting assortment types: 1/4", 3/8", 1/2".
- 76 PCS PACKAGE: The 76 pcs DOT air line fittings assortment includes: 6 pcs brass tube tee fittings, 14 pcs brass straight union connectors, 20 pcs brass straight push & NPT thread, 13 pcs 90ยฐelbows NPT thread, 9 pcs 360ยฐ swivel elbows NPT thread,4 pcs 45ยฐelbows NPT thread, 6 pcs brass bushings, 2 pcs brass 1/4" inflation Schrader valve, 1 pc tube cutter, 1 pc Teflon tape. Air brake line fittings types: 1/8", 1/4", 3/8", 1/2"
- PREMIUM DOT FITTINGS: CheeMuii DOT air hose fittings are made of CA360 pure brass, meet D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life
- AIR SUSPENSION VALVE: CheeMuii 1/4" inflation Schrader valves are made of CA360 pure brass, which is durable and corrosion-resistant. Thread length: 3/4". Provide a manual inflation point to air spring suspension bags. Each expansion valve is equipped with a protective cap to prevent dirt and mud
- MAX WORKING INTENSITY: The brass fittings can be operated in pressures from vacuum to 800 PSI and in temperatures from -40ยฐF to +248ยฐF (-40ยฐC to +120ยฐC). Note: see the tubing manufacturer's recommendations for pressure and temperature mutations
- EASY INSTALLATION: The quick connect design and precise NPT threading make installation of air brake accessories easy, just push to connect. And there is pre-applied sealant on NPT male thread for better sealing
- PREMIUM MATERIAL: The dot air line fitting is made of high quality CA360 brass, meets D.O.T FMVSS 571.106 and Air Brake System Requirements. With corrosion resistance, high temperature ductility and low permeability. Long service use, dot air brake fitting type: 1/8" 1/4", 3/8", 1/2", 5/8"
- WORKING PRESSURE & TEMPERATURE: Air line fittings pressure resistance, not easy to trip. Air brake fittings working pressure from vacuum max to 300 PSI. Temperature Range: -65ยฐ F to +200ยฐ F
- EASY TO INSTALL: Our dot air fitting kit quicks disconnect push tubing in, you need to use tools to fix loose parts to handle in tight places so that use will be firmer and not easy to fall off. And pieces that contain a threaded end already have sealant pre-applied to provide a secure connection
- WIDELY APPLICATION: Air brake fittings assortment kit can be used with air systems, copper tubing in airline brake systems, which is perfect for automotive car or truck repair, air operated seats, operating gauges, air horns, industrial workshops, air brake connections, towing machine hose connection and air brake connections or lawn mower repair
- PACKAGE INCLUDES: The dot air brake fittings kit package includes 119pcs: 17pcs union connectors,5pcs tube tees,11pcs 90ยฐelbows NPT Thread,10pcs straight male connectors NPT Thread, 14pcs hex bushing,2pcs schrader valve,60pcs sleeves ferrules,1pc 4m teflon tape
- PREMIUM MATERIAL: Quick connect air line fittings kit made of high quality Polybutylene Terephtalate (PBT) and with stainless steel lock claw and good steel washers for a thousand bounces. High pressure resistance, can withstand strong pressure without tripping out. Great for long term use
- AIR LINE FITTING KITS SET: Air hose fitting kit package includes 45 pcs fittings: 16 pcs straight push connectors. 10pcs 90ยฐelbows connectors. 6pcs straight tube union connectors. 6pcs tube tees. 5pcs 90ยฐelbows NPT Thread . 2pcs 90ยฐtee NPT Thread Push fitting types: 1/4", 3/8", 1/2",1/8"
- EASY TO INSTALL: All the air fittings quick connect fittings easy to install, flexible and space-saving, 360-degree rotate, release rings adopt ellipse design, which can be removed conveniently, no extra sealing needed, Release rings at the top could be pushed down easily when inserting the hose into the coupler and bouncing up immediately when taking out the hose
- APPLICATION: Push-to-connect fittings are suitable for PU / PA / PE / PVC tubes or hoses. They are widely applied in automotive, manufacturing production lines or truck or trailer repairs. Besides those, industrial workshops, air brake connections,towing machine hose connection and air brake connections or lawn mower repair
- PRESSURE RANGE: Air line fittings working pressure from air vacuum to 145 psi,0-0.9Mpa.Temperature Range: 0ยฐF to +60ยฐF๏ผ32ยฐC to +140ยฐC๏ผ,Proof pressure: 1.32Mpa. Note: see tubing manufacturerโs recommendations for pressure and temperature mutations
- DOT FITTINGS SET: The dot air brake fittings kit package includes 74pcs: 13pcs union connectors,5pcs tube tees,10pcs 90ยฐelbows NPT Thread,4pcs 45ยฐelbows NPT Thread,10pcs straight male connectors NPT Thread, 4pcs hex bushing,2pcs schrader valve,26pcs sleeves ferrules,1pc 4m teflon tape
- PREMIUM MATERIAL: Our DOT air brake fittings are made of high-quality CA360 brass, Meet D.O.T FMVSS 571.106, Air Brake system Requirements, with corrosion resistance, high-temperature ductility, and low permeability. Great for long-time use, dot air brake fitting type: 1/8",1/4",3/8",1/2",5/8"
- PRESSURE RANGE: Air line fittings pressure resistance, not easy to trip. Air brake fittings working pressure from vacuum max to 300 PSI. Temperature Range: -65ยฐ F to +200ยฐ F(Note: see tubing manufacturerโs recommendations for pressure and temperature mutations)
- EASY TO INSTALL: Our dot air fitting kit quicks disconnect push tubing in, you need to use tools to fix loose parts to handle in tight places so that use will be firmer and not easy to fall off. And pieces that contain a threaded end already have sealant pre-applied to provide a secure connection
- TYPICAL APPLICATION: Air brake fittings assortment kit can be used with air systems, copper tubing in airline brake systems, which is perfect for automotive car or truck repair, air operated seats, operating gauges, air horns, industrial workshops, air brake connections, towing machine hose connection and air brake connections or lawn mower repair
- 101 PCS AIR LINE FITTING KITS : Dot air fittings assortment include 4PCS DOT Union, 2PCS DOT Tee, 6PCS Bushing, 4PCS 90โฐ DOT Male Elbow Connector, 4PCS DOT Straight Male Connector , 2PCS 45โฐ DOT Male Elbow Connector , 2PCS Union Compression๏ผ2PCS Tee 1/4" tube x1/8"npt, 2PCS Compression Fittings 1/4" tube x 1/4" NPT Male ,40PCS sleeves ferrules, 12PCS Compression Nut ,20PCS Compression Inserts Tube 1/4",1pc 3m teflon tape. Fitting types: 1/4", 3/8", 1/2",1/8"
- PREMIUM QUALITY: DOT air line fittings are made of high-quality CA360 brass, meets D.O.T. FMVSS 571.106 approved, SAE J1131 air brake system requirements, with corrosion resistance, high-temperature ductility, low permeability and long service life.dot air fittings type: 1/4" 1/8" 3/8" 1/2"
- EASY TO INSTALL: Our Dot Quick Connect Hose Fittings quick disconnect simply push tubing in, need to use tools to fix loose parts to handle in tight places, so that use will be more firm and not easy to fall off.And pieces that contain a threaded end already have sealant pre applied to provide a secure connection
- TYPICAL APPLICATION๏ผDOT Air Line Fittings kit can be used with air systems, copper tubing in air lines brake systems, which is perfect for automotive car or truck repair,air operated seats, air horns, industrial workshops, air brake connections,towing machine hose connection and air brake connections or lawn mower repair
- WORK PRESSURE RANGE: Air line fittings pressure resistance, not easy to trip.Air brake fittings working pressure from vacuum max to 300 psi. Temperature Range: -65ยฐ F to +200ยฐ F Note: see tubing manufacturerโs recommendations for pressure and temperature mutations
- [High-quality Material & Meets D.O.T. FMVSS 571.106 Approved]: The HOTROSE 52PCS DOT air hose fittings are made of high-quality CA360 brass, meets SAE J1131 air brake system requirements. Anti-corrosion, high-temperature ductility, low permeability and can be used for long time.
- [HOTROSE 52PCS PACKAGE, 90ยฐ DOT Male Elbow(Rotatable) Included]: The Brass DOT Air Brake Line Fittings Assortment Kits includes: 6 PCS Tube Tee Fittings, 6 PCS Straight Union Connectors, 14 PCS Straight Push Connectors, 14 PCS 90ยฐ Elbows, 4 PCS 45โฐ DOT Male Elbow, 4 PCS 90ยฐ Male Elbow(Rotatable), 2 PCS Brass 1/4" Inflation Schrader Valve, 1 PC Tube Cutter, 1 PC Seal Pipe Tape. (Air brake fitting assortment types: 1/8", 1/4", 3/8", 1/2")
- [Can be Used in Harsh Environments]: These HOTROSE DOT Air Brake Line Fittings can be operated in pressures from vacuum to 250 psi and temperatures from -40ยฐF to +200ยฐF (-40ยฐC to +93ยฐC). (Note: Use it according to the tubing manufacturer's recommendations for pressure and temperature.)
- [Easy Installation & Seal Connected, Cutter and Seal Tape Packaged]: These HOTROSE DOT Air Brake Line Fittings are designed with quick connection and precise NPT threading, just push to connect to your tubes. And there is pre-applied sealant on NPT male thread for better sealing.(The packaged Cutter and Seal Tape make it more convenient and secure connection.)
- [Wide Applications]: These HOTROSE DOT Air Brake Line Fittings can be used with air systems, copper tubing in air lines brake systems, perfect for automotive car or truck repair, air operated seats, operating gauges, air horns, industrial workshops, air brake connections, towing machine hose connection, air brake connections, lawn mower repair, etc.
- REMIUM MATERIAL: Our DOT air brake fittings is made of high quality CA360 brass, meets D.O.T FMVSS 571.106 and Air Brake System Requirements. With corrosion resistance, high temperature ductility and low permeability. Long service use, dot air brake fitting type: 1/8" 1/4", 5/16", 3/8", 1/2", 5/8"
- DOT FITTINGS KIT:The dot push to connect air fittings package includes 86pcs : 17pcs union connectors, 9pcs 90ยฐelbows male connectors, 9pcs straight male connectors, 7pcs hex bushing, 5pcs tube tees, 4pcs 45ยฐelbows male connectors, 2pcs schrader valves, 32pcs sleeves ferrules,1pc 4m teflon tape
- TYPICAL APPLICATION: Brass air brake fittings assortment can be used with air systems, copper tubing in air lines brake systems, which is perfect for automotive car or truck repair,air operated seats, operating gauges, air horns, industrial workshops, air brake connections,towing machine hose connection and air brake connections or lawn mower repair
- MAX PRESSURE: Dot air line fittings assortment pressure resistance, not easy to trip. Air brake fittings working pressure from vacuum max to 300 psi. Temperature Range: -65ยฐ F to +200ยฐ F(Note: see tubing manufacturer's recommendations for pressure and temperature mutations)
- EASY TO INSTALL: Our DOT compression fitting disconnect simply push tubing in, need to use tools to fix loose parts to handle in tight places, so that use will be more firm and not easy to fall off. And pieces that contain a threaded end already have sealant pre applied to provide a secure connection
Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
Data Classification: Public / Internal / Restricted / Confidential 1 (2) {{ Registered Owner}} {{ Owner Address }} {{Owner City}} {{ State }} {{ Zip Code }} USA Jun 02, 2022 Safety Recall 22V298 – Trailer Hand Brake Valve Malfunction This notice applies to your vehicle with {{VIN}} – Chassis Serial Number {{ UE }} Important Safety Recall This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kalmar has decided that a defect, which relates to motor vehicle safety, exists in Ottawa T2 model terminal tractors manufactured between January 1, 2015 and April 1, 2022. As a result of this decision Kalmar has initiated a recall of the affected vehicles. Our investigation has determined that Kalmar Ottawa T2 vehicles with a trailer hand brake valve option can unintentionally cause the trailer parking brake valve to set and cause unexpected vehicle motion if the trailer hand brake valve is released too quickly. The parking brake can unexpectedly set, increasing the risk of a crash. In order to remedy the situation, you should contact your local Kalmar terminal tractor certified dealer and have them perform field campaign SB22RC0001. Kalmar will replace the tee fitting that ties the trailer handbrake valve to the parking brake valve and replace it with a union. The trailer hand brake valve vent is then routed through the floor of the cabin under the brake treadle. The remedy will take approximately 30 minutes (ยฝ hour) to complete. The remedy will be performed at no cost to you. Kalmar Solutions LLC Business identity code 415 East Dundee Street 71-0891083 Ottawa, Kansas USA Registered office Tel +18882296300 415 East Dundee Street www.kalmarglobal.com Ottawa, Kansas USA Data Classification: Public / Internal / Restricted / Confidential If you have any questions regarding this repair contact your local Kalmar terminal tractor authorized dealer or the Kalmar Product Support Department at 1-785-229-6327. If you are the lessor of this vehicle please forward a copy of this notice to the lessee within ten days to comply with federal regulations. If you believe Kalmar has failed or is unable to remedy the defect within a reasonable time you may wish to write to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave, SE, Washington, DC 20590; or call the Vehicle Safety Hotline at 1-888-327- 4236 or go to http://www.safercar.gov. If you have any questions or concerns regarding this repair, contact the Kalmar Product Support Department at 1-785-229-6327. Yours sincerely, Eric Swanson Brian Goudreau Product Safety and Standards Engineer Global Warranty Supervisor 2
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-298 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Kalmar Solutions, LLC Submission Date : MAY 04, 2022 NHTSA Recall No. : 22V-298 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Kalmar Solutions, LLC Address : 415 E. Dundee Street Ottawa KS 66067 Company phone : 785-229-6341 Population : Number of potentially involved : 687 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2015-2022 Kalmar Ottawa T2 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Kalmar Ottawa T2 Terminal Tractors with a Trailer Handbrake option. Production Dates : JAN 01, 2015 – APR 29, 2022 VIN Range 1 : Begin : 11VJ817E1FA000263 End : 11VJ813AXNA000456 โ Not sequential Description of Defect : Description of the Defect : The problem is that the trailer handbrake valve and the parking brake valve vent lines are plumbed together. When the trailer handbrake valve vents, it pressurizes the vent port of the trailer palm valve. This pressurization sets the trailer parking brakes unexpectedly. FMVSS 1 : 121 – Air brake systems FMVSS 2 : NR Description of the Safety Risk : The safety risk is that the trailer brakes being unexpectedly set may result in unexpected vehicle motion, increasing the risk of a crash. There have been no recorded accidents as a result of this issue to date. Description of the Cause : The trailer handbrake valve and the parking brake valve vent lines are plumbed together. Rapid release of the trailer handbrake causes a back pressure in the trailer parking brake valve which unintentionally causes the trailer parking brakes to set. Identification of Any Warning that can Occur : No warnings preceding. Involved Components : Part 573 Safety Recall Report 22V-298 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Trailer Handbrake Component Description : Trailer handbrake air valve Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : Mar 23, 2022: Notification from the field of a trailer park brake valve unexpectedly setting when the trailer hand brake valve was released. Mar 29, 2022: test and reproduce failure in test truck. Mar 30, 2022: Any production trucks with option put on quality hold. Apr 22, 2022: Determined this was a safety issued and need of notifying NHTSA. Description of Remedy : Description of Remedy Program : The solution is to replace the Tee fitting that ties the trailer handbrake valve to the parking brake valve and replace it with a union. The trailer hand brake valve vent is then to be routed thru the floor of the cabin under the brake treadle. We are releasing a service kit, SK8927. Production drawings are updated. The remedy will be performed at no cost by Kalmar dealers and authorized service personnel. How Remedy Component Differs from Recalled Component : Air line routing. The remedy has the trailer park brake valve and the trailer handbrake valve vent lines routed separately through the floor of the cab. Identify How/When Recall Condition was Corrected in Production : This recall condition was identified and all trucks at the production facility were reworked prior to shipment. Recall Schedule : Description of Recall Schedule : Notification dates pending NHTSA approval of notification letter. Part 573 Safety Recall Report 22V-298 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Planned Dealer Notification Date : MAY 20, 2022 – JUN 03, 2022 Planned Owner Notification Date : MAY 20, 2022 – JUN 03, 2022 * NR – Not Reported
SEOCONTENT-END