22T006 – Cracks In Tread Grooves – Continental Tire TKC80, ContiGo!, K62, & LB Motorcycle Tires

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May 6, 2022 NHTSA CAMPAIGN NUMBER: 22T006000

Cracks In Tread Grooves/FMVSS 119

Cracks in the tread can lead to tread separation, increasing the risk of a crash.

 

NHTSA Campaign Number: 22T006

Manufacturer ContinentaleBay Tire the Americas, LLC

Components TIRES

Potential Number of Units Affected 68,770

 

Summary

ContinentaleBay Tire the Americas, LLC. (ContinentaleBay Tire) is recalling certain TKC80, ContiGo!, K62, and LB ContinentaleBay Motorcycle tires. Please refer to the recall report for specific tire information. Cracks longer than 3/16 inch may develop in the tread grooves. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 119, “New Pneumatic Tires-Other Than Passenger Cars.”

 

Remedy

ContinentaleBay Tire will notify owners and replace the affected tires, free of charge. Owner notification letters were mailed on June 29, 2022. Owners may contact ContinentaleBay customer service at 1-888-799-2168.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


IMPORTANT SAFETY RECALL NOTICE

NHTSA Recall ID:  22T006

To: ContinentaleBay Authorized Motorcycle Tire Distributors and Dealers

ContinentaleBay Tire the Americas, LLC โ€“Tire Safety Recall 

See attached list of affected tires in the Attachment No. 1 and reference photos in Attachment No. 2.

ContinentaleBay Tire the Americas, LLC (โ€œCTAโ€) announced a tire safety recall involving approx. 62,000 tires from the tire lines ContinentaleBay ContiGo!, TKC80, LB and K62 which have been sold in the replacement market and as original equipment on new motorcycles. CTA has determined that superficial groove cracks in the tread rubber developed during testing. Groove cracking may appear during the tire service life and can lead to tread separation, increasing the risk of a crash.

 

Please read this notice carefully and follow the steps outlined below, CTA requests your assistance in:

1. Identifying
2. Removing and Replacing
3. Tire Return and Disposal
4. Miscellaneous

The following instructions will outline the details of this program.

 

1. Identifying Tires by Product Line and DOT

1.1. Subject Tires

The subject tires were sold as replacement and original equipment tires. The tires must match both the tire line, full DOT tire identification number (TIN) and production period to be part of the recall:

1. Tire Lines โ€“ ContiGo!, K62, LB and some sizes of the TKC80 tire line
2. DOT TINโ€™s – see list of affected articles shown in Attachment no. 1 below
3. Production period: 0119 to 1722

Examples for full identification see Attachment no. 2 and 3.

 

1.2 End Consumers

We request that dealers research their sales records for end consumers who may have purchased one or more of the subject tires. Email end consumer contact information to ContiMoto@custhelp.com or call the toll-free number 1-888-799-2168 (Menu option – Motorcycle Tire Recall) with the following consumer information:

  • End consumer name, address, and phone number
  • Quantity of subject tires sold to that end consumer
  • Tire line, size and full DOT
  • Date of tire(s) sale

CTA will begin notifying end consumers that have been identified as having purchased affected tires. These end consumers will be directed to contact the dealer where they purchased their motorcycle or tire to schedule an appointment for having a replacement tire installed on their motorcycle. In case you are contacted, we request your assistance in verifying, removing tires included in this program and replacing with a substantially similar tire.

We ask distributors to forward this information to all their locations and to their dealers.

 

2. Removing and Replacing Affected Tires in Service

2.1 Removing Recall Tires

In case you are contacted, you are requested to remove from use all recall tires which you identify as included in this recall program, see attached list in the Attachment No. 1. All removed tires have to be rendered unserviceable (e.g. by cutting through the sidewall besides the DOT) and handed back to the tire owner. The tire owner will submit photos of the scrapped tire to CTA in order to initiate the shipping of the replacement tire. The tire owner will receive a reimbursement check which covers the costs for mounting, balancing, and disposal.

 

2.2 Replacing Recall Tires

You are requested to replace all affected tires with the replacement received from CTA.

The tires must meet tire line and full DOT to be part of the recall, see attached list in the Attachment No. 1.

 

2.3 Previously Replaced Tires

In case the consumer has already replaced a tire that is included in this program and is seeking reimbursement, please refer them to call 1-888-799-2168 (Menu option – Motorcycle Tire Recall) for assistance.

 

2.4 Tire Disposal

All tires that are identified as included in this program must be disposed of after CTA has received and verified the pictures of the replaced tire(s). Replacement tire(s) and/or reimbursement will only be issued once the recall tires have been verified by CTA.

 

3.1 NEW Tires from Stock – Direct Customer and Distributor Procedure 

Each direct customer or distributor must check their on hand new tire inventory for the subject tires and return these tires to CTA.

Please follow the special instructions below:

The direct customer or distributor returning tires subject to this recall program are to ship these tires with a separate pickup or segregated on different pallets from their normal warranty returns. (Note: for normal warranty returns continue to follow all current procedures). Attach a copy of the Return Form NHTSA Recall ID:  22T006. You must indicate โ€œSafety Campaignโ€ in the Reason for Removal field. For clear identification write โ€œRECALLโ€ on Tread.

  • The direct customer or distributor returning tires from inventory are to ship the tires weekly.
  • The preferred shipping method is in quantities of five or more tires. When shipping with this method, ship via YRC, โ€œFreight Collectโ€ call (800) 357-9199 (USA only) to schedule a pickup, reference code โ€œRECALLโ€.

On the Bill of Lading indicate shipment terms of โ€œFreight Collectโ€. CTA will be billed for the freight charges. Please remember to verify the tire count before signing the Bill of Lading.  Stipulate on the Bill of Lading โ€œRecall scrap rubber tires โ€“ freight class 110โ€.

  • Quantities of four or less tires, call 1-888-799-2168 and ask for assistance.ย 
  • Ship tires to:

ContinentaleBay Tire the Americas, LLC.
854 Paragon Way
Ref. Code RECALL
Rock Hill, SC 29730

 

3.2 NEW Tires from Stock – Dealer Procedure

Each dealer should return all subject new tires from inventory to their distributor following their normal warranty and credit return process.

 

3.3 Tires in Remote Locations 

Dealers in Hawaii, Alaska and Puerto Rico or any tire dealer needing additional assistance should call 1-888799-2168 regarding return of a tire.

 

4 Miscellaneous

4.1 Credit of NEW Tires

CTA will credit distributors for the subject tires after the tires have been received by CTA, inspected and verified. You will receive full credit for acquisition price of the tires(s) plus $10 per tire handling fee for you and (in case you forwarded tires from one of your dealers) plus $5.00 per tire handling commission for the corresponding dealer. Tires not meeting the Recall criteria are not eligible for credit.

 

It is the distributors responsibility to pass this credit to their dealers.

 

4.2 Sales of Affected Tires

ContinentaleBay Tire is required to advise you of the following information and obligations of the Dealer:

Be advised that pursuant to 49 CFR 573.11 and 573.12 you are prohibited from selling any new or used noncompliant tires that are subject to the recall program described in this notice.

Be advised that pursuant to 49 CFR 573.10 you are further required to notify NHTSA of the sale of any new or used noncompliant tires subject to the recall program described in this notice to:

Associate Administrator for Safety Assurance,
National Highway Traffic Safety Administration,
1200 New Jersey Avenue, S.E.,
Washington, DC 20590

or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153); or go to www.nhtsa.gov. We greatly appreciate your assistance in this matter and CTA would like to thank you.

 

Sincerely,

ContinentaleBay Tire the Americas, LLC.

1830 MacMillan Park Drive
Ft. Mill, SC 29707

 


Attachment no.1. 

Note: No other tire sizes, production periods or product lines are affected.

Marketing Line Article No. Size / Service Description DOT Plant + TIN codes Affected DOT production weeks
TKC8002071390000120/90-17 M/C 64S TT TKC80 M+SH6 LD CHJ0119 – 1722
TKC80020705100005.10-17 M/C 67S TT TKC80 M+SH6 LJ CHJ0119 – 1722
TKC80020706800003.25-18 M/C 59S TT TKC80 M+SH6 YY CHJ0119 – 1722
TKC80020012300004.00-18 M/C 64R TT TKC80 M+SH6 Y2 CHJ0119 – 1722
TKC8002001420000120/90-18 M/C 65R TT TKC80 M+SH6 1D CHJ0119 – 1722
TKC80020708000003.50-18 M/C 62S TT TKC80 M+SH6 Y1 CHJ0119 – 1722
TKC8002400830000120/70-19 M/C 60Q TL TKC80 M+SH6 2X KHJ0119 – 1722
TKC80020722200003.00-21 M/C 51S TT TKC80 M+SH6 24 CHJ0119 – 1722
TKC800207143000090/90-21 M/C 54S TT TKC80 M+SH6 LL CHJ0119 – 1722
TKC800247144000090/90-21 M/C 54T TL TKC80 M+SH6 LL CHJ0119 – 1722
TKC80020720000002.50-21 M/C 48S TT RF TKC80 M+SH6 25 CHJ0119 – 1722
TKC80020721000002.75-21 M/C 52S TT RF TKC80 M+SH6 23 CHJ0119 – 1722
ContiGo!02400360000130/90-17 M/C 68H TL ContiGo!H6 H8 VDE0119 – 1722
ContiGo!02400370000130/90-17 M/C 68V TL ContiGo!H6 H8 VDE0119 – 1722
ContiGo!02400240000110/70-17 M/C 54H TL ContiGo!H6 WA VDE0119 – 1722
ContiGo!02400350000130/70-17 M/C 62H TL ContiGo!H6 VC VDE0119 – 1722
ContiGo!02400480000130/80-17 M/C 65H TL ContiGo!H6 69 VDE0119 – 1722
ContiGo!02400450000110/80-17 M/C 57V TL ContiGo!H6 LO VDE0119 – 1722
ContiGo!02400380000140/80-17 M/C 69V TL ContiGo!H6 FV VDE0119 – 1722
ContiGo!024001500004.00-18 M/C 64H TL ContiGo!H6 Y2 VDE0119 – 1722
ContiGo!02400190000100/90-18 M/C 56H TL ContiGo!H6 XA VDE0119 – 1722
ContiGo!02400200000100/90-18 M/C 56V TL ContiGo!H6 XA VDE0119 – 1722
ContiGo!02400210000120/90-18 M/C 65H TL ContiGo!H6 ID VDE0119 – 1722
ContiGo!02400220000120/90-18 M/C 65V TL ContiGo!H6 ID VDE0119 – 1722
ContiGo!02400270000110/80-18 M/C 58V TL ContiGo!H6 XE VDE0119 – 1722
ContiGo!02400400000130/70-18 M/C 63H TL ContiGo!H6 U2 VDE0119 – 1722
ContiGo!02400410000130/80-18 M/C 66V TL ContiGo!H6 1F VDE0119 – 1722
ContiGo!02400420000150/70-18 M/C 70V TL ContiGo!H6 XD VDE0119 – 1722
ContiGo!0240026000090/90-18 M/C 51H TL ContiGo!H6 Y8 VDE0119 – 1722
ContiGo!02400390000110/90-18 M/C 61H TL ContiGo! RearH6 1A VDE0119 – 1722
ContiGo!02400280000110/90-18 M/C 61H TL ContiGo! FrontH6 1A VDE0119 – 1722
ContiGo!02400290000100/90-19 M/C 57H TL ContiGo!H6 M5 VDE0119 – 1722
ContiGo!02400300000100/90-19 M/C 57V TL ContiGo!H6 M5 VDE0119 – 1722
ContiGo!024001400003.25-19 M/C 54H TL ContiGo!H6 IN VDE0119 – 1722
ContiGo!02400230000120/80-16 M/C 60V TL ContiGo!H6 LF VDE0119 – 1722
ContiGo!02400330000130/90-16 M/C 67H TL ContiGo!H6 XK VDE0119 – 1722
ContiGo!02400340000130/90-16 M/C 67V TL ContiGo!H6 XK VDE0119 – 1722
ContiGo!024003200003.00-21 M/C 51H TL ContiGo!H6 26 VDE0119 – 1722
ContiGo!0240031000090/90-21 M/C 54H TL ContiGo!H6 LL VDE0119 – 1722
K62020026100003.00-10 M/C 50J TT RF K62 WWH6 BE KFB0119 – 1722
K62022001100003.50-10 M/C 59J TL K62H6 BF KFB0119 – 1722
K62022001200003.50-10 M/C 59J TL K62 WWH6 BF KFB0119 – 1722
LB020024500004.00-8 M/C 55J TT LBH6 A2 JLB0119 – 1722
LB020024600004.00-8 M/C 55J TT LB WWH6 A2 JLB0119 – 1722
LB020023500003.50-8 M/C 46J TT LBH6 AT JLB0119 – 1722
LB020023600003.50-8 M/C 46J TT LB WWH6 AT JLB0119 – 1722

 

Attachment no. 2 โ€“ how to identify Tire line, DOT Plant + TIN Code and Production Week

Tire Line Tire Line Sidewall Picture Examples of DOT Plant and TIN Code
TKC80 Multiple TIN codes affected โ€“ see Attachment 1
ContiGo! Multiple TIN codes affected โ€“ see Attachment 1
K62 Multiple TIN codes affected โ€“ see Attachment 1
LB Multiple TIN codes affected โ€“ see Attachment 1

 

Attachment no. 3 โ€“ how to identify the specific article 

Because there are several articles affected which have the same Size + same DOT Plant and TIN Code on the tire sidewall, it is important to identify the specific article to replace/reimburse them correctly.

 

Based on the Size and Service Description

First, check besides the Size of the tire also the corresponding Service Description (Load Index + Speed Symbol). Please see examples below.

 

According to the example: Size 130/90-17, Service Description (Load Index + Speed Symbol) 68V

 

Example 2: Imperial Tire Size

 

According to the example: Size 3.25-18, Service Description (Load Index + Speed Symbol) 59S

 

Based on the Sidewall Color

The tire lines K62 and LB are available with black sidewalls (standard) as well as with white sidewalls. All tires with the white sidewalls have the designation ending with โ€œWWโ€ in the table in the Attachment no. 1.

 


Chronology :

February 2022: CTA filed a Noncompliance Information Report (NHTSA ID 22T003) to initiate a recall of the complete ContiScoot tire line because of potential tread groove cracking. During the investigation, CTA evaluated and performed endurance testing on additional motorcycle tire products.

February – April 2022: The additional endurance tests revealed further products from the ContinentaleBay tire lines TKC80, ContiGo!, K62 and LB which are sensitive to develop groove cracks.

April 29, 2022: CTA made a determination that a noncompliance on various products exists and therefore decided to initiate this recall. CTA is not aware of any field complaints for this condition, and has not received any reports of property damage or personal injury claims for the affected products.

 


46 Affected Products

Tires

BRANDTIRE LINE/SIZEPRODUCTION DATES
CONTINENTALeBayCONTIGO!/100/90-18 M/C 65H
CONTINENTALeBayCONTIGO!/130/90-17 M/C 68H
CONTINENTALeBayCONTIGO!/130/90-16 M/C 67H
CONTINENTALeBayCONTIGO!/150/70-18 M/C 70V
CONTINENTALeBayCONTIGO!/130/90-16 M/C 67V
CONTINENTALeBayCONTIGO!/100/90-18 M/C 56V
CONTINENTALeBayCONTIGO!/120/80-16 M/C 60V
CONTINENTALeBayCONTIGO!/110/80-17 M/C 57V
CONTINENTALeBayCONTIGO!/110/90-18 M/C 61H REAR
CONTINENTALeBayCONTIGO!/120/90-18 M/C 65V
CONTINENTALeBayCONTIGO!/130/90-17 M/C 68V
CONTINENTALeBayCONTIGO!/100/90-19 M/C 57H
CONTINENTALeBayCONTIGO!/140/80-17 M/C 69V
CONTINENTALeBayCONTIGO!/130/70-17 M/C 62H
CONTINENTALeBayCONTIGO!/110/90-18 M/C 61H FRONT
CONTINENTALeBayCONTIGO!/130/80-17 M/C 65H
CONTINENTALeBayCONTIGO!/3.25-19 M/C 54H
CONTINENTALeBayCONTIGO!/110/80-18 M/C 58V
CONTINENTALeBayCONTIGO!/90/90-18 M/C 51H
CONTINENTALeBayCONTIGO!/130/80-18 M/C 66V
CONTINENTALeBayCONTIGO!/100/90-18 M/C 56H
CONTINENTALeBayCONTIGO!/100/90-19 M/C 57V
CONTINENTALeBayCONTIGO!/90/90-21 M/C 54H
CONTINENTALeBayCONTIGO!/3.00-21 M/C 51H
CONTINENTALeBayCONTIGO!/4.00-18 M/C 64H
CONTINENTALeBayCONTIGO!/130/70-18 M/C 63H
CONTINENTALeBayCONTIGO!/110/70-17 M/C 54H
CONTINENTALeBayK62/3.50-10 M/C 59J
CONTINENTALeBayK62/3.50-10 M/C 59J WW
CONTINENTALeBayK62/3.00-10 M/C 50J
CONTINENTALeBayLB/4.00-8 M/C 55J
CONTINENTALeBayLB/3.50-8 M/C 46J WW
CONTINENTALeBayLB/3.50-8 M/C 46J
CONTINENTALeBayLB/4.00-8 M/C 55J WW
CONTINENTALeBayTKC80/90/90-21 M/C 54S
CONTINENTALeBayTKC80/5.10-17 M/C 67S
CONTINENTALeBayTKC80/2.50-21 M/C 48S
CONTINENTALeBayTKC80/3.25-18 M/C 59S
CONTINENTALeBayTKC80/120/90-17 M/C 64S
CONTINENTALeBayTKC80/120/90-18 M/C 65R
CONTINENTALeBayTKC80/3.50-18 M/C 62S
CONTINENTALeBayTKC80/2.75-21 M/C 52S
CONTINENTALeBayTKC80/4.00-18 M/C 64R
CONTINENTALeBayTKC80/90/90-21 M/C 54T
CONTINENTALeBayTKC80/3.00-21 M/C 51S
CONTINENTALeBayTKC80/120/70-19 M/C 60Q

 


6 Associated Documents

Recall 573 Report – May 12, 2022

RCLRPT-22T006-3715.PDF 241.022KB

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Recall Acknowledgement

RCAK-22T006-1625.pdf 646.903KB

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Recall 573 Report – May 12, 2022

RCLRPT-22T006-6664.PDF 241.082KB

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Recall 573 Report – June 30, 2022

RCLRPT-22T006-2788.PDF 241.028KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22T006-8470.pdf 1121.635KB

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ContinentaleBay Tire – Dealer Notification Letter – June 2022

RCMN-22T006-9504.pdf 466.073KB

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