22T007 – Tire Bead Separation – Sumitomo & Falken Tires

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May 6, 2022 NHTSA CAMPAIGN NUMBER: 22T007000

Tire Bead Separation/FMVSS 119

Tire bead separation can increase the risk of a crash.

 

NHTSA Campaign Number: 22T007

Manufacturer Sumitomo Rubber Industries, Ltd.

Components TIRES

Potential Number of Units Affected 6,993

 

Summary

Sumitomo Rubber Industries, Ltd. (Sumitomo) is recalling certain Sumitomo and FalkeneBay tires. Please refer to the recall report for specific tire information. A deformation may occur in the tires near the bead, which could result in bead separation. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 119, “New Pneumatic Tires-Other Than Passenger Cars.”

 

Remedy

Sumitomo will notify owners and replace the affected tires, free of charge. Owner notification letters were mailed on June 7, 2022. Owners may contact Sumitomo customer service at 1-800-845-8378.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Sumitomo Rubber Industries, Ltd.
Chronology of Noncompliance Determination

August 17, 2020:  SRIโ€™s Quality Assurance Department in Japan initiated an investigation into the cause and potential performance impact of deformations observed in the bead area of returned tires in the Japanese market.

August 17 to September 24, 2020:  Examinations of the returned tires and SRIโ€™s production records indicated that joint-tape rubber, which is used during the tire-building process to join the two ends of the inner liner, may have been misplaced in certain tires.  Additionally, due to a change in the joint-tape composition, the rubberโ€™s adhesiveness was altered.  As a result, the joint-tape rubber may protrude beyond the designated area for the joint-tape rubber. Production records indicated that these factors coexisted at SRIโ€™s Shirakawa plant January 24, 2020 through June 2, 2020 and at the SRIโ€™s Miyazakiโ€™s plant May 22, 2020 through June 9, 2020.

SRI manufactured test tires with the joint tape misplaced (for testing purposes only) to replicate and test the condition and evaluate any potential performance or safety impact due to this condition.

SRI reviewed shipping records to determine where potentially affected tires were shipped, including (i) the extent to which these tires left SRIโ€™s possession and (ii) the markets they were shipped to.

September 25 to September 30, 2020:  To evaluate the potential implications under US safety standards, SRI conducted endurance tests under FMVSS 119 of โ€œtestโ€ tires manufactured to replicate the joint-tape issue.

October 2 to October 16, 2020:  SRI finalized the test report and evaluated the results of its testing. Based on the test report, the issue was elevated to Chief of Quality Assurance.

October 19, 2020 to November 4, 2020:  SRI conducted a legal/regulatory review to evaluate whether the deformation may constitute a noncompliance under FMVSS 119.

November 4, 2020:  Based upon the information provided by SRIโ€™s quality team, SRIโ€™s executive management determined that the subject tires do not comply with FMVSS 119

S6.1.2(a) and determined to file a noncompliance notice and petition for inconsequentiality.

December 4, 2020: SRI submitted a Petition for Determination of Inconsequential

Noncompliance pursuant to the National Traffic and Motor Vehicle Safety Act (Safety Act), 49 U.S.C. ยงยง 30118(d) and 30120(h) and 49 C.F.R. Part 556, for an exemption from the notice and remedy requirements of 49 U.S.C. ยงยง 30118 and 30120, on the ground that the noncompliance to which this petition relates is inconsequential to motor vehicle safety. Docket No. NHTSA-20200117.

April 13, 2022: NHTSA notified SRI that it would be denying its petition for inconsequential noncompliance.

April 18, 2022: NHTSAโ€™s notice denying SRIโ€™s petition for inconsequential noncompliance was published in the Federal Register. 87 Fed. Reg. 23020 (Apr. 18, 2022).

April 20, 2022: SRI amended its initial noncompliance report (assigned Recall No. 20T020) with the applicable remedy information.

May 2022: NHTSA requested that SRI file a new Part 573 report.

May 6, 2022: Per NHTSAโ€™s request, SRI filed a new Part 573 report.

There have been no reports of tire failure, air loss, accidents, or injuries related to this condition.

 


26 Affected Products

Tires

BRANDTIRE LINE/SIZEPRODUCTION DATES
FALKENeBayGI338/11R24.5 149/146K
FALKENeBayRI130EC/285/75R24.5 147/144L
FALKENeBayRI130EC/11R24.5 149/146L
FALKENeBayRI130EC/11R22.5 146/143L
FALKENeBayRI150EC/11R22.5 146/143L
FALKENeBayRI151S/315/80R22.5 156/150L
SUMITOMOST528/11R24.5 16PR
SUMITOMOST528/11R22.5 16PR
SUMITOMOST709SE/285/75R24.5 144/141L
SUMITOMOST709SE/11R24.5 149/146L
SUMITOMOST710SE/11R22.5 144/142L
SUMITOMOST710SE/11R24.5 146/143L
SUMITOMOST710SE/285/75R24.5 144/141L
SUMITOMOST719SE/11R22.5 146/143L
SUMITOMOST719SE/285/75R24.5 147/144L
SUMITOMOST719SE/11R24.5 149/146L
SUMITOMOST778+SE/11R24.5 149/146L
SUMITOMOST778+SE/285/75R24.5 144/141L
SUMITOMOST788SE/11R24.5 149/146L
SUMITOMOST788SE/285/75R24.5 147/144L
SUMITOMOST788SE/11R22.5 146/143L
SUMITOMOST900/11R24.5 16PR
SUMITOMOST908N/11R22.5 146/144L
SUMITOMOST938/11R24.5 149/146L
SUMITOMOST948SE/11R24.5 149/146L
SUMITOMOST948SE/285/75R24.5 144/141L

 


11 Associated Documents

Recall 573 Report – 5/12/2022

RCLRPT-22T007-2322.PDF 229.73KB

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Recall Acknowledgement

RCAK-22T007-6369.pdf 646.587KB

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Noncompliance Notice 573 Report

RCLRPT-22T007-6533.PDF 229.809KB

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Recall 573 Report – 5/12/2022

RCLRPT-22T007-6232.PDF 229.407KB

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Chronology – 5/6/22

RMISC-22T007-4298.pdf 297.727KB

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Recall 573 Report – May 23, 2022

RCLRPT-22T007-9918.PDF 229.754KB

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Sumitomo Notice – Stop sale for FalkeneBay Brand tires

RCMN-22T007-5492.pdf 813.577KB

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Sumitomo Recall Notice to Dealers from TBC Corp. Quality Assurance.

RCMN-22T007-0733.pdf 967.306KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22T007-6384.pdf 1525.298KB

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Owner Notification Letter(Part 577) – June 10, 2022

RCONL-22T007-5848.pdf 1707.293KB

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Sumitomo Rubber Industries – Stop Sale of FalkeneBay Tires – June 2022

RCMN-22T007-9755.pdf 783.112KB

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