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May 18, 2022 NHTSA CAMPAIGN NUMBER: 22V348000
Manual Step Assembled Incorrectly
The step could collapse while in use, increasing the risk of injury.
NHTSA Campaign Number: 22V348
Manufacturer Airstream, Inc.
Components STRUCTURE, EQUIPMENT
Potential Number of Units Affected 2,523
Summary
Airstream, Inc. (Airstream
) is recalling certain 2021-2023 Airstream
Classic, Flying Cloud, International
, and Globetrotter travel trailers. The manual step may collapse due to the fastener screw pulling through the washer.
Remedy
Dealers will replace the old washer and install a Loctite thread locker, free of charge. Owner notification letters were mailed July 15, 2022. Owners may contact Airstream customer service at 1-877-596-6505 or 1-937-596-6111 ext. 7401 or 7411.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
IMPORTANT SAFETY RECALL
NHTSA 22V-348/Transport Canada 2022-355
Operation Code: TTSBR8399079
Labor Rate: .25 to change all six washers
Range of vehicles involved
Airstream travel trailers (excluding Bambi & Caravel) built between: March 28, 2022 – June 1, 2022
It has come to Airstream’s attention that travel trailers manufactured with the aluminum step (part #: 3440006) may have a defective washer installed in the (6) washer and screw fastener locations. This step failure may be due to the washer chamfer being machined too deep, allowing the screw to be pulled through when a load is applied. This step is installed on Classic, Pottery Barn, Globetrotter, International
, and Flying Cloud models.
If the travel trailer was manufactured between March 28, 2022 and June 1, 2022 the six washers will need to be replaced. This manufacture date can be found on the roadside front of the trailer. Please contact Airstream Owner Relations at (937) 596-6111 ext. 7491 or support@airstream
.com for warranty replacement parts.
Please adhere to the following repair procedures:
- Remove the screw from the step extrusion assembly using 1/8”Allen wrench and 5/32” Allen wrench or a flat head screw driver.
- Remove the washer and replace with new washer in all six locations (supplied by Airstream
Service Center).
- Place Loctite (RED) thread locker on the threads of the screw.
- Start screw with hands until thread engages properly.
- Use the same 1/8” Allen wrench and 5/32” Allen wrench or flat head screw driver to tighten screw back into washer and step assembly.
Please contact Airstream Owner Relations at 937-596-6111 ext. 7491 or support@airstream
.com if you need further assistance.
Owner Relations Team
Airstream Inc.
Chronology :
4/27/2022 – Initial report of a step failure on the production line.
4/27/2022 – Airstream provided the details of the Failure to Detailed Machining.
4/27/2022 – Detailed Machining initiated an investigation.
5/4/2022 – Detailed Machining provides the information regarding the mounting arm washer’s chamfer depth failure to
Airstream.
5/4/2022 – Airstream requests Detailed Machining to perform an on site audit of all inventory.
5/11/2022 – Any production units affected have been corrected by fitting the steps with correctly chamfered washers.
5/12/2022 – Detailed Machining completes inspection of inventory in production and shipping yards.
5/12/2022 – The Airstream Safety Committee determines a recall is necessary.
573 Update 7/1/22 – After further investigation and review of our warranty data, the Airstream Safety Committee reconvened on 6/30/22 to discuss the the range of units affected by the Manual Step Assembly recall. Because there were no events reported in the field, and we had not experienced any step failures in Production prior to our initial failure, it was determined that the range of units affected would include certain travel trailers manufactured between 3/27/22 through 6/1/22.
12 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AIRSTREAM![]() | CLASSIC | 2021-2023 |
AIRSTREAM![]() | FLYING CLOUD | 2021-2023 |
AIRSTREAM![]() | GLOBETROTTER | 2021-2023 |
AIRSTREAM![]() | INTERNATIONAL![]() | 2021-2023 |
8 Associated Documents
Recall Acknowledgement
RCAK-22V348-3118.pdf 766.215KB
Defect Notice 573 Report
RCLRPT-22V348-6313.PDF 215.58KB
Recall 573 Report – 7/6/2022
RCLRPT-22V348-6890.PDF 214.391KB
Remedy Instructions and TSB
RCRIT-22V348-8486.pdf 343.932KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V348-1235.pdf 33.823KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V348-5907.pdf 114.148KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V348-7162.PDF 211.116KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V348-2375.PDF 211.219KB
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SEOCONTENT-START
IMPORTANT SAFETY RECALL This notice applies to your vehicle: «VIN» «Owner_name» «Street» «City», «State» «Zip» Dear «Owner_name»: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Airstream has decided that a defect that relates to motor vehicle safety exists in Model Year 2022 – International, Flying Cloud, Globetrotter, Pottery Barn & Classic & Model Year 2023 – International and Globetrotter travel trailers. As a result, Airstream is conducting a safety recall. Airstream, Inc. (Airstream) is recalling 2022 – International, Flying Cloud, Globetrotter, Pottery Barn & Classic & 2023 – International and Globetrotter travel trailers. Because the manual step has been assembled with a chamfered washer with a gap that out of tolerance. This may allow the fastener screwhead to be pulled through the washer and may cause the step support arm to separate from the step tread. If this occurs, the manual step could collapse, increasing the risk of personal injury and/or property damage. Airstream will be to replacing the old washer with the corrected washer. Place Loctite thread locker on the threads of the screw. Hand tighten the screw back into the washer and step assembly. This will be done at no cost to the customer. This repair will take approximately .50 hours. You should contact your selling dealer immediately to schedule a service appointment to have the inspection performed on your vehicle. If you have any questions concerning this recall or if you need any assistance, please contact the Airstream Customer Service Department by mail at Airstream, P.O. Box 629, Jackson Center, OH 45334-0629, or by phone at 877-596-6111 ext. 7491. If you have had the appropriate repairs completed prior to receipt of this recall notice, and if you incurred any direct cost in connection with obtaining such repair, you may be eligible to receive reimbursement from Airstream by contacting the Airstream Customer Service Department. If after contacting Airstream Customer Service you are still not satisfied, we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153; or go to http://www.safercar.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. We apologize for any inconvenience this action may cause you; however, your safety and continued satisfaction are of the utmost importance to us. Thank you for your attention and cooperation in this matter. Sincerely, Airstream Rick March General Manager of Airstream Customer Support Group cc: National Highway Traffic Safety Administration (NHTSA) What we need you to do RECREATIONAL VEHICLE SAFETY RECALL NOTICE Safety Recall: NHTSA 22V-348/Transport Canada 2022-355 Safety Advisory: July 1, 2022 What we will do Reason for this recall
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419 W. Pike St., Jackson Center, OH 45334 IMPORTANT SAFETY RECALL Airstream Travel Trailer NHTSA 22V-348/Transport Canada 2022-355 Date: 7/15/2022 TO: Airstream Dealer PROBLEM: Airstream has determined that the manual step had been assembled with a chamfered washer with a gap that is out of tolerance. This may allow the fastener screwhead to be pulled through the washer and may cause the step support arm to separate from the step tread and collapse on certain 2022 International, Flying Cloud, Globetrotter, Pottery Barn & Classic & certain 2023 International and Globetrotter travel trailers. In the event the washers fail, this could cause the step support arm to separate from the step tread and collapse, increasing the risk personal injury and/or property damage. RANGE OF VEHICLES INVOLVED: 2022 – International, Flying Cloud, Globetrotter, Pottery Barn & Classic, and 2023 – International and Globetrotter manufactured between March 28, 2022-June 1, 2022 Serial Number Range: 561832 -563070 Note: Because our VINs do not run in a contiguous series, there will be units in the VIN range which will not be affected by this recall. Operation Code & Flat Rates: The time allowed for this repair is as follows: TTSBR8902100 – Replace 6 washers = .50 hrs. WARRANTY REIMBURSEMENT: A notice of this recall has been sent to affected retail owners. A copy of the Owner’s letter is included for your review. They may request that you complete the repair. If so, please follow the warranty reimbursement procedure. If the unit and/or units are in your inventory, or if you are requested to perform the repair for the retail customer, please complete the advised repair and send in a warranty claim referencing this recall number for reimbursement. The time allowed for repair is .50 hrs. SERVICE ACTION: Replace the old washer with the corrected washer. Place Loctite thread locker on the threads of the screw. Hand tighten the screw back into the washer and step assembly. This will be done at no cost to the customer. Please contact the Airstream Warranty Department at 877-596-6111 Ext. 7491 to order the necessary parts to complete the recall remedy. These will be sent at no charge. Notice: Per CFR § 577.13(b) – Notification to dealers and distributors. It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. encl. – Owners Letter, Repair Procedure Rick March General Manager of Airstream Customer Service Group Re: NHTSA Recall No. 22V-348 Transport Canada 2022-355
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-348 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Airstream, Inc. Submission Date : JUL 06, 2022 NHTSA Recall No. : 22V-348 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Airstream, Inc. Address : 419 West Pike Street PO Box 629 Jackson Center OH 45334-0629 Company phone : 937-596-6111 Population : Number of potentially involved : 554 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Airstream International and Globetrotter Vehicle Type : TRAILERS Body Style : UNKNOWN Power Train : NR Descriptive Information : We have determined that the washers used in the step assembly have been manufactured out of specification due to a change in personnel at Detailed Machining. The out of spec washer allows the screw to countersink with a gap greater than .015″, whereas with the unaffected washer, the screw will mount with a gap equal to, or less than .015″. Production Dates : MAR 29, 2022 – APR 26, 2022 VIN Range 1 : Begin : 1STKFAG29PJ560576 End : 1STJNYP25PJ561537 Not sequential Vehicle 2 : 2022-2022 Airstream International, Flying Cloud, Globetrotter, Pottery Barn & Classic Vehicle Type : TRAILERS Body Style : UNKNOWN Power Train : NR Descriptive Information : We have determined that the washers used in the step assembly have been manufactured out of specification due to a change in personnel at Detailed Machining. The out of spec washer allows the screw to countersink with a gap greater than .015″, whereas with the unaffected washer, the screw will mount with a gap equal to, or less than .015″. Production Dates : MAR 28, 2022 – JUN 01, 2022 VIN Range 1 : Begin : 1STB9AG20NJ561832 End : 1STXFYJ28NJ563070 Not sequential Part 573 Safety Recall Report 22V-348 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : The manual step had been assembled with a chamfered washer with a gap that out of tolerance. This may allow the fastener screw head to be pulled through the washer and may cause the step support arm to separate from the step tread and collapse. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the step collapses this may cause bodily injury. Description of the Cause : Out of tolerance chamfered washers had been used to assemble the entry door steps. Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Manual Step Assembly Component Description : Entry Door Step Component Part Number : 3440006 Supplier Identification : Component Manufacturer Name : Detailed Machining Address : 2490 Ross St Sidney Ohio 45365 Country : United States Chronology : 4/27/2022 – Initial report of a step failure on the production line. 4/27/2022 – Airstream provided the details of the Failure to Detailed Machining. 4/27/2022 – Detailed Machining initiated an investigation. 5/4/2022 – Detailed Machining provides the information regarding the mounting arm washer’s chamfer depth failure to Airstream. 5/4/2022 – Airstream requests Detailed Machining to perform an on site audit of all inventory. 5/11/2022 – Any production units affected have been corrected by fitting the steps with correctly chamfered washers. 5/12/2022 – Detailed Machining completes inspection of inventory in production and shipping yards. 5/12/2022 – The Airstream Safety Committee determines a recall is necessary. 573 Update 7/1/22 – After further investigation and review of our warranty data, the Airstream Safety Committee reconvened on Part 573 Safety Recall Report 22V-348 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 6/30/22 to discuss the the range of units affected by the Manual Step Assembly recall. Because there were no events reported in the field, and we had not experienced any step failures in Production prior to our initial failure, it was determined that the range of units affected would include certain travel trailers manufactured between 3/27/22 through 6/1/22. Description of Remedy : Description of Remedy Program : 5/12/2022 – The remedy process includes replacing the old washer with the corrected washer. Place Loctite thread locker on the threads of the screw. Hand tighten the screw back into the washer and step assembly. This will be done at no cost to the customer. How Remedy Component Differs from Recalled Component : The affected washers allow the screw fastener to countersink within the washer with a gap greater than .015″, whereas with the unaffected washer, the screw will mount with a gap equal to, or less than .015″. The part number is 3440006. Identify How/When Recall Condition was Corrected in Production : 5/11/2022 – Any production units affected have been corrected by fitting the steps with correctly chamfered washers. Recall Schedule : Description of Recall Schedule : Airstream will send dealer and owner notification letters once approved by NHTSA. Planned Dealer Notification Date : JUL 17, 2022 – JUL 17, 2022 Planned Owner Notification Date : JUL 17, 2022 – JUL 17, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-348 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Airstream, Inc. Submission Date : MAY 19, 2022 NHTSA Recall No. : 22V-348 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Airstream, Inc. Address : 419 West Pike Street PO Box 629 Jackson Center OH 45334-0629 Company phone : 937-596-6111 Population : Number of potentially involved : 2,523 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Airstream Various Vehicle Type : TRAILERS Body Style : UNKNOWN Power Train : NR Descriptive Information : We have determined that the washers used in the step assembly have been manufactured out of specification due to a change in personnel at Detailed Machining. The out of spec washer allows the screw to countersink with a gap greater than .015″, whereas with the unaffected washer, the screw will mount with a gap equal to, or less than .015″. Production Dates : JUL 01, 2021 – MAY 11, 2022 VIN Range 1 : Begin : 1STB9AG20NJ558896 End : 1STXFYJ29NJ561165 ✔ Not sequential Vehicle 2 : 2021-2023 Airstream Classic, FLying Cloud, International, Globetrotter, Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : We have determined that the washers used in the step assembly have been manufactured out of specification due to a change in personnel at Detailed Machining. The out of spec washer allows the screw to countersink with a gap greater than .015″, whereas with the unaffected washer, the screw will mount with a gap equal to, or less than .015″. Production Dates : JUL 01, 2021 – MAY 11, 2022 VIN Range 1 : Begin : 1STB9AG20NJ558896 End : 1STXFYJ29NJ561165 ✔ Not sequential Part 573 Safety Recall Report 22V-348 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : The manual step had been assembled with a chamfered washer with a gap that out of tolerance. This may allow the fastener screw head to be pulled through the washer and may cause the step support arm to separate from the step tread and collapse. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the step collapses this may cause bodily injury. Description of the Cause : Out of tolerance chamfered washers had been used to assemble the entry door steps. Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Manual Step Assembly Component Description : Entry Door Step Component Part Number : 3440006 Supplier Identification : Component Manufacturer Name : Detailed Machining Address : 2490 Ross St Sidney Ohio 45365 Country : United States Chronology : 4/27/2022 – Initial report of a step failure on the production line. 4/27/2022 – Airstream provided the details of the Failure to Detailed Machining. 4/27/2022 – Detailed Machining initiated an investigation. 5/4/2022 – Detailed Machining provides the information regarding the mounting arm washer’s chamfer depth failure to Airstream. 5/4/2022 – Airstream requests Detailed Machining to perform an on site audit of all inventory. 5/11/2022 – Any production units affected have been corrected by fitting the steps with correctly chamfered washers. 5/12/2022 – Detailed Machining completes inspection of inventory in production and shipping yards. 5/12/2022 – The Airstream Safety Committee determines a recall is necessary. Part 573 Safety Recall Report 22V-348 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : 5/12/2022 – The remedy process includes replacing the old washer with the corrected washer. Place Loctite thread locker on the threads of the screw. Hand tighten the screw back into the washer and step assembly. Use a straight edge to verify that the gap is within tolerance. How Remedy Component Differs from Recalled Component : The affected washers allow the screw fastener to countersink within the washer with a gap greater than .015″, whereas with the unaffected washer, the screw will mount with a gap equal to, or less than .015″. The part number is 3440006. Identify How/When Recall Condition was Corrected in Production : 5/11/2022 – Any production units affected have been corrected by fitting the steps with correctly chamfered washers. Recall Schedule : Description of Recall Schedule : Airstream will send dealer and owner notification letters once approved by NHTSA. Planned Dealer Notification Date : JUL 17, 2022 – JUL 17, 2022 Planned Owner Notification Date : JUL 17, 2022 – JUL 17, 2022 * NR – Not Reported
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