22E064 – 0633 – Turn Signal Indicator Light Malfunction – Harley-Davidson

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Harley-Davidson Motor Company, 3700 West Juneau Ave., PO Box 653, Milwaukee, WI 53201 414/342-4680
IMPORTANT SAFETY RECALL
Second Notification
This notice applies to your vehicle, VIN # 1HD1KEF10NB
March 16th, 2023
Harley-Davidson Recall No. 0633 NHTSA Recall No. 22E064
Dear Harley-Davidson® Motorcycle Owner: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Harley-Davidson Motor Company, Inc. has decided that certain Harley-Davidson® Detachable Tour-Pak Luggage Carrier Conversion Kits sold between 1/19/2021 and 8/3/2022, Part Numbers 53000916 and 53000917 (the “Tour-Pak Kits”), fail to conform to Federal Motor Vehicle Safety Standard No. 108, Lamps, reflective devices, and associated equipment, if installed on Model Year 2014 – 2022 Touring and CVO Touring motorcycles. In August 2022, an interim notification was mailed to inform you of this condition. We are sending this second notification to advise you of the availability of a repair for your motorcycle. Our records indicate that you have purchased one of these accessory kits. If you own one of these kits AND if your kit is installed on one of the motorcycle models listed in the fitment statement below, your kit may be subject to this recall. Please review this letter for important information
What is the Issue? If the Tour-Pak Kit (Part Numbers 53000916 and 53000917) is installed and the Tour-Pak is subsequently removed, the green turn signal indicators in the instrument panel will incorrectly “fast flash”, regardless of whether the turn signal lights are functioning properly. Improperly operating turn signal indicators may not provide adequate notice to the operator of a turn signal light failure, which can increase the risk of a crash.
TAAAFFTFFDDAAFDDTDDTFADDATATDFDTDTTDFFTFDDFADAATDFATDFATTDFATTDFF Fitment statement: The Tour-Pak Kits may have been dealer-installed or customer-installed accessories on Model Year 2014 through 2022 FLHTCU, FLHTCUL, FLHTK, FLHTK ANV, FLHTKL, FLHTKSE, FLHTKSE ANV, FLTRK, FLTRKSE, FLTRU, and FLTRUSE models.
Exception: Models equipped with CB antenna are not subject to this recall. What Should You Do? Remedy parts for this condition will begin shipping the week of March 13. If you have one of these Tour-Pak Kits installed on your motorcycle, please do not remove the Tour-Pak until the recall work has been completed. Please contact your authorized Harley-Davidson dealer and arrange an appointment to have the Tour-Pak Kit updated with new wiring. Your dealer will confirm whether
your kit is covered by this recall. If covered, the dealer will perform the recall work at no cost to you. The installation of the update to the Tour-Pak Kit will take less than an hour to perform. However, due to scheduling, the dealer may require your motorcycle for a longer period of time. If you have sold your motorcycle equipped with this kit and have an address for the current owner, it is important that you forward this notice to the new owner. Alternatively, you may contact us at the Harley-Davidson phone number listed below and provide us with the new contact information so that we may notify the new owner of this recall. Also, Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days What If You Have Additional Questions or Concerns? For more information or if you take your motorcycle to your dealer on a mutually agreed date and they are unable to perform the required service to your satisfaction, please contact
Harley-Davidson Motor Company, Inc. at 1-800-258-2464 in the U.S. or 1-414-343-4056 world-wide. If you have previously paid to have this condition addressed, you may be eligible for reimbursement. For more information, please contact us at the number above. If you are still having difficulty getting your vehicle serviced in a reasonable time or without charge, you may write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590; or call the toll-free Auto Safety Hotline at
1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We regret any inconvenience this may cause you, but we are initiating this action in the interest of your personal safety and satisfaction with our products. Thank you for your cooperation.
Sincerely, Harley-Davidson Motor Company, Inc.
Recall 0633

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M1561 2023-03-08
M1561 (REV E): RECALL 0633 – DETACHABLE TOUR-PAK CONVERSION KIT
Reason for Revision Refer to Table 1. Table 1. Document History Date Rev Revision (Rev) Description
Credit tables have been added and old in- 2023-03-08 E formation deleted. * Updated Credit Procedure 2023-01-10 D Delivery date has been updated. * Updated Part Numbers 2022-10-14
2022-10-05 C Delivery date has been updated.
* Updated Part Numbers
B Recall Kit information has been updated. * Updated Credit Procedure 2022-10-03 A Recall Kit information has been updated. * Updated Credit Procedure 2022-08-19 Initial release Purpose for Service Bulletin
This bulletin informs dealers that Harley-Davidson has discovered that when Parts and Accessories (P&A) Detachable Tour-Pak Luggage Carrier Conversion Kits (Part No’s. 53000916 and 53000917) are installed on 2014-2022 Touring and CVO Touring motorcycles, that these conversion kits may fail to conform to the Federal Motor Vehicle Safety Standard (No. 108; Lamps, Reflective Devices and Associated Equipment).
Specifically, if the Tour-Pak is removed and the vehicle is operated while one of these kits is installed, the green turn signal indicator will Fast Flash regardless of the functionality of the turn signal lights. As a consequence, if a turn signal light does subsequently malfunction, there is no change in flashing rate of the indicator within the instrument cluster as required by FMVSS 108 S9.3.6.
Motorcycles Affected
2014-2022 Touring and CVO Touring vehicles
Markets Affected
United States, Canada, and Mexico.
Part Numbers
Recall Kits (Part No. 91500111) are now available to order.
Refer to Table 2.
Table 2. Affected Detachable Tour-Pak Part Numbers Part No.
53000916
53000917 Item Description
Kit, Detachable Tour-Pak, black Kit, Detachable Tour-Pak, chrome Item description Table 3. Kit Number
Recall Kit Part No. Kit, Recall, Tour-Pak Harness 91500111 Required Dealer Action Action Required
Table 4.
Resolution NO Actionable: Any vehicle, component or software-related issues YES must be performed per service bulletin procedure. 1. Display Recall 0633 Poster to Customers. a. Retrieve Recall 0633 poster from Service Information Portal (SIP) via ( Recall_0633_Poster ). b. Print Recall 0633 poster. c. Display notice poster prominently in the customer area. 2. Verify that all dealer inventory kits have been addressed per this Service Bulletin. 3. Remove current harness from the P&A Detachable kit installed. a. Remove main fuse. b. Remove seat. c. Remove left saddlebag. d. Remove right saddlebag. e. Remove cable straps securing Tour-Pak harness (Part No. 69202326). f. Disconnect four wiring connectors.
NOTE
In the interest of preserving customer safety and satisfaction, always check for outstanding recalls whenever any motorcycle is brought into your dealership for either maintenance or service. ROUTING SERVICE MANAGER SALES MANAGER PARTS MANAGER WARRANTY PROCESS MANAGER LEAD TECHNICIAN TECHNICIAN NO. 1 TECHNICIAN NO. 2 TECHNICIAN NO. 3 RETURN THIS TO
INITIAL HERE g. Remove harness (Part No. 69202326) from vehicle’s Tour-Pak. 4. Install replacement harness from Recall Kit (Part No. 91500111) to vehicle’s Tour-Pak. a. Connect four wiring connectors for new harness to currently installed kit. b. Install cable straps to secure harness. c. Install right saddlebag. d. Install left saddlebag. e. Install seat. After installing seat, pull up on seat to verify it is secure. f. Install main fuse.
5. Verify turn signal operation on vehicle. Dealer Inventory Instructions
1. Locate all P&A Detachable Tour-Pak Luggage Conversion Kits (Part No’s. 53000916 and 53000917).
2. Remove kits from inventory. 3. Order harness Recall Kit (Part No. 91500111) for each conversion kit. 4. Remove Tour-Pak harness (Part No. 69202326) from kit. 5. Insert replacement harness from Recall Kit (Part No. 91500111) into each kit. 6. Add back into inventory. Credit Procedure
Submit a recall claim per Table 5 for vehicles involved in this recall.
Table 5. Vehicles Involved in Recall Claim Type ITEM SRC DATA Problem Part Number Quantity
Primary Labor Code(1) Time
Customer Concern Code Condition Code
Replacement Part No.
Quantity
(1) Download may be required 69202326
Leave Blank 2826
0.4 hours 0633 9981 91500111 1 Submit a recall claim per Table 6 for parts sold Over The Counter installed on the customer’s bike, but not registered to the SWR. DO NOT use a Vehicle Identification Number (VIN) when entering these claims.
Table 6. Over The Counter ITEM
e SNV DATA Number 69202326
Leave Blank Leave Blank
0.4 hours 0633 9982 91500111 1
8888 dealers are rocedure
vents
er Submit a recall claim per Table 7 for parts in Dealer Inventory. DO NOT use a VIN when entering these claims. Table 7. Dealer Inventory Claim Type ITEM SNV DATA Problem Part Number Quantity
Primary Labor Code Time
Customer Concern Code Condition Code
Replacement Part No. Quantity
Detail Labor Code NOTE 69202326
Leave Blank Leave Blank
0.2 hours 0633 9983 91500111 1
8888 Upon submission of the properly completed claim, dealers are credited 0.2 hours of labor time for performing the procedure and in the US, credit for the recall kit. Submit campaign events on their own warranty claim. DO NOT mix recall events with other warranty events.
2 / 2 M1561

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Harley-Davidson Motor Company, 3700 West Juneau Ave., PO Box 653, Milwaukee, WI 53201 414/342-4680
IMPORTANT SAFETY RECALL
This notice applies to your vehicle, VIN # 1HD1KEF10NB
August 23rd, 2022
Harley-Davidson Recall No. 0633 NHTSA Recall No. 22E064
Dear Harley-Davidson® Motorcycle Owner: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Harley-Davidson Motor Company, Inc. has decided that certain Harley-Davidson® Detachable Tour-Pak Luggage Carrier Conversion Kits sold between 1/19/2021 and 8/3/2022, Part Numbers 53000916 and 53000917 (the “Tour-Pak Kits”), fail to conform to Federal Motor Vehicle Safety Standard No. 108, Lamps, reflective devices, and associated equipment, if installed on Model Year 2014 – 2022 Touring and CVO Touring motorcycles. Our records indicate that you have purchased one of these accessory kits. If you own one of these kits AND if your kit is installed on one of the motorcycle models listed in the fitment statement below, your kit may be subject to this recall. Please review this letter for important information. What is the Issue? If the Tour-Pak Kit (Part Numbers 53000916 and 53000917) is installed and the Tour-Pak is subsequently removed, the green turn signal indicators in the instrument panel will incorrectly “fast flash”, regardless of whether the turn signal lights are functioning properly. Improperly operating turn signal indicators may not provide adequate notice to the operator of a turn signal light failure, which can increase the risk of a crash. Fitment statement: The Tour-Pak Kits may have been dealer-installed or customer-installed
accessories on Model Year 2014 through 2022 FLHTCU, FLHTCUL, FLHTK, FLHTK ANV,
FAAAAFTTDFDAAAFFTDTDFADFTTFTTFDDFATDATTFFDDAFDATDATTFFTTTFAFFTFFF
********************** ***SNGLP 530 P1 C1 ## 0633 FLHTKL, FLHTKSE, FLHTKSE ANV, FLTRK, FLTRKSE, FLTRU, and FLTRUSE models.
Exception: Models equipped with CB antenna are not subject to this recall.
What Should You Do? If you have one of these Tour-Pak Kits installed on your motorcycle, please do not remove the Tour- Pak until the recall work has been completed. Please contact your authorized Harley-Davidson dealer and arrange an appointment to have the Tour-Pak Kit updated with new wiring. Your dealer will confirm whether your kit is covered by this recall. If covered, the dealer will perform the recall work at no cost to you. The installation of the update to the Tour-Pak Kit will take less than an hour to perform. However, due to scheduling, the dealer may require your motorcycle for a longer period of time. If you have sold your motorcycle equipped with this kit and have an address for the current owner, it is important that you forward this notice to the new owner. Alternatively, you may contact us at the Harley-Davidson phone number listed below and provide us with the new contact information so that we may notify the new owner of this recall. Also, Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. What If You Have Additional Questions or Concerns? For more information or if you take your motorcycle to your dealer on a mutually agreed date and they are unable to perform the required service to your satisfaction, please contact Harley- Davidson Motor Company, Inc. at 1-800-258-2464 in the U.S. or 1-414-343-4056 world-wide. If you have previously paid to have this condition addressed, you may be eligible for reimbursement. For more information, please contact us at the number above. If you are still having difficulty getting your vehicle serviced in a reasonable time, you may write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590; or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY:
1-800-424-9153); or go to http://www.safercar.gov. We regret any inconvenience this may cause you, but we are initiating this action in the interest
of your personal safety and satisfaction with our products. Thank you for your cooperation.
Sincerely, Harley-Davidson Motor Company, Inc.
Recall 0633

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IMPORTANT RECALL INFORMATION
Regulatory Non-Compliance Recall Campaign 0633
Harley-Davidson® Detachable Tour-Pak Luggage Carrier Conversion Kits
To: U.S., Canada, and Mexico Dealers Roles:
Dealer Operator, General Manager, All P&A Roles, All Service Roles, Vehicle Sales Manager
August 3, 2022
Dear Dealer:
Harley-Davidson Motor Company, Inc. has learned that certain Harley-Davidson® Detachable
Tour-Pak Luggage Carrier Conversion Kits shipped to Harley-Davidson dealers between 1/19/2021 and 7/15/2022, Part Numbers 53000916 and 53000917 (the “Tour-Pak Kits”), may not conform to Federal Motor Vehicle Safety Standard/Canadian Motor Vehicle Safety Standard No. 108, Lamps, reflective devices, and associated equipment, if installed on Model Year 2014 – 2022 Touring and CVO Touring motorcycles. If the Tour-Pak Kit is installed and the Tour-Pak is subsequently removed, the green turn signal indicators in the instrument panel will “fast flash”, regardless of whether the turn signal lamps are functioning properly. This may cause the vehicle to fail to meet regulations that require a turn signal lamp failure to be
indicated “by a ‘steady on,’ ‘steady off,’ or by a significant change in flashing rate.” We have voluntarily declared that this condition constitutes a regulatory non-compliance to allow us to formally recall (Campaign 0633) all affected motorcycles/Tour-Pak Kits. The remedy is to first confirm that the Tour-Pak Kits installed on the motorcycles are covered by this recall. If covered, perform the recommended recall update per Service Bulletin M1561 (the “Bulletin”) to update the wiring harness in the Tour-Pak Kit. The Bulletin outlines the repair and credit procedures for the recall repair and additional relevant information. In the interest of the safety of our mutual customers and as required by law, you may sell but NOT DELIVER any motorcycles listed in the Fitment Statement below equipped with the affected Tour-Pak Kits or deliver any over the counter Tour-Pak Kits until the remedy is completed per the service bulletin. Please refer to H-Dnet / My Toolbox / Warranty Campaign Center. Select “Safety Campaign Open VIN list,” then select “0633” Campaign to view the VIN list. In accordance with federal regulations administered by the National Highway Traffic Safety Administration (NHTSA) and other appropriate market-specific government agencies, Harley- Davidson or authorized Harley-Davidson dealers will provide notice to all owners of record of affected products with direction to arrange for the recall service.
If you have any questions related to this recall, you can contact us at:
• U.S. dealers: Call 800-664-7762 and select the appropriate prompts
• International dealers: Contact their regional office
We take pride in the quality standards and controls we employ in our drive to lead the industry
and deliver the world’s most desirable motorcycles. Thank you for your cooperation. Sincerely,
Harley-Davidson Motor Company, Inc.
Recall 0633
Fitment Statement: This recall covers Tour-Pak Kits that were dealer-installed or customer- installed accessories on Model Year 2014 through 2022 FLHTCU, FLHTCUL, FLHTK, FLHTK ANV, FLHTKL, FLHTKSE, FLHTKSE ANV, FLTRK, FLTRKSE, FLTRU, and
FLTRUSE models. Exception: Models equipped with CB antenna are not subject to this recall. Key Dates:
• On or about 8/15/2022: Service Bulletin posts.
• On or about 08/15/2022: Owner notification letters begin mailing.
• On or about 10/01/2022: Recall kits will be available to order.

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OMB Control No.: 2127-0004
Part 573 Safety Recall Report 22E-064
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Harley-Davidson Motor Company JUL 29, 2022 NHTSA Recall No. : 22E-064 Manufacturer Recall No. : 0633 Manufacturer Information :
Manufacturer Name : Harley-Davidson Motor Company Address : 3700 W. Juneau Avenue
Milwaukee WI 53201-0653
Company phone : (414) 343-4056
Population :
Number of potentially involved : 2,055 Estimated percentage with defect : 100 %
Equipment Information : Brand / Trade 1 :
Model : Harley-Davidson
Detachable Tour-Pak Luggage Carrier Conversion Kits Part No. : 53000916 & 53000917 Size : NR Function : Conversion Kit
Descriptive Information : This notification includes all H-D Detachable Tour-Pak Luggage Carrier Conversion Kits, Part Numbers 53000916 and 53000917. These kits were shipped to Harley-Davidson dealers during the referenced production period (January 19, 2021 through July 15, 2022). However, the condition exists only when the kit is installed on the following 2014 – 2022 Touring and CVO Touring models: FLHTCU, FLHTCUL, FLHTK, FLHTK ANV, FLHTKL, FLHTKSE, FLHTKSE ANV, FLTRK, FLTRKSE, FLTRU, and FLTRUSE. Production Dates : JAN 19, 2021 – JUL 15, 2022
Description of Noncompliance :
Description of the Noncompliance :
When installed on certain Model Year 2014 – 2022 Touring and CVO Touring motorcycles, these conversion kits may fail to conform to Federal Motor Vehicle Safety Standard No. 108, “Lamps, reflective devices, and associated equipment.” Specifically, if the Tour-Pak is removed and the vehicle is operated while one of these kits is installed, the turn signal pilot indicator will “fast flash” regardless of the functionality of the turn signal lamps. As a consequence, if a turn signal lamp does subsequently malfunction, there will be no change in flashing rate of the pilot indicator within the instrument cluster as required by FMVSS 108 S9.3.6. FMVSS 1 : 108 – Lamps, reflective devices, and assoc. Equipment
FMVSS 2 : NR Part 573 Safety Recall Report 22E-064 Page 2 Description of the Safety Risk : Improperly operating turn signal pilot indicators may not provide adequate notice to the operator of a turn signal lamp failure. This condition may increase the risk of injury if the operator is unaware of the failure and the failure remains unaddressed.
Description of the Cause : These kits are equipped with lamps that, by design, draw power from the accessory power circuit instead of the Body Control Module turn signal circuit. Identification of Any Warning
that can Occur : The operator may notice that the turn signal pilot indicators are “fast flashing” once the Tour-Pak is removed as a sign that there is a problem with the turn signal circuit. Involved Components : Component Name : Detachable Tour-Pak Luggage Carrier Conversion Kit Component Description : Detachable Tour-Pak Luggage Carrier Conversion Kit Component Part Number : 53000916 Component Name : Detachable Tour-Pak Luggage Carrier Conversion Kit Component Description : Detachable Tour-Pak Luggage Carrier Conversion Kit Component Part Number : 53000917 Supplier Identification : Component Manufacturer
Name : Methode Electronics, Inc., f/k/a Grakon Address : 25650 W. Eleven Mile Rd.
Southfield Michigan 48034
Country : United States Chronology :
05/27/2022 – Harley-Davidson’s Technical Subcommittee (TSC) is notified by our Regulatory Review Team that the Harley-Davidson “Parts & Accessories” Detachable Tour-Pak Kits, intended for installation on MY2014
– MY2022 Touring models, may cause a “fast flash” turn signal indication when the Tour-Pak is removed and disconnected from the wire harness. An investigation is initiated. The subject kits are placed on hold.
06/16/2022 – All TSC investigation tasks were completed, and this topic was escalated to Harley-Davidson’s Field Action Committee (FAC). The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-064 Page 3 07/15/2022 – A review is conducted with the FAC, which recommended escalation to Harley-Davidson’s Executive Decision Authority (EDA).
07/22/2022 – Upon review of the results of the FAC’s investigation and analysis, Harley-Davidson’s EDA determined that installation of the subject kits may cause the vehicle to fail to conform to FMVSS 108 and, therefore, that a recall should be initiated. To date, Harley-Davidson is not aware of any accidents or injuries associated with this noncompliance. Description of Remedy :
Description of Remedy Program : Affected registered kit owners will be notified of this recall and advised to
schedule an appointment at a Harley-Davidson dealer to have the recall work performed. In addition, all Harley-Davidson dealers will be requested to post a recall notice in a conspicuous location at their dealership in an effort to reach non-registered customers (i.e., those who may have purchased this kit and installed it onto one of the subject motorcycles as an aftermarket accessory). The “Harley-Davidson Motor Company General Reimbursement Program for Pre-Notification Remedies” dated July 2018 will apply to this recall. How Remedy Component Differs from Recalled Component : Identify How/When Recall Condition was Corrected in Production : Remedied kits (along with new kits shipped after September 1, 2022) will include a revised wiring harness that corrects the issue and will reflect new part numbers.
The subject kits were held in our distribution centers and will be updated to include a revised wiring harness. All kits shipped after September 1, 2022 will include the revised wiring harness. All updated will reflect new part numbers. Recall Schedule :
Description of Recall Schedule : Dealer notification will occur on or about 08/03/2022. Owner
notification letters will be mailed on or about 08/15/2022.
Planned Dealer Notification Date : AUG 03, 2022 – AUG 10, 2022
Planned Owner Notification Date : AUG 15, 2022 – AUG 29, 2022 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR
NR Country : NR Company Phone : NR The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22E-064
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The information contained in this report was submitted pursuant to 49 CFR §573
* NR – Not Reported

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