FL843 – Insufficient Passenger Protection – 2011-2021 Thomas Built Saf-T Liner HDX School Buses

August 19, 2022 NHTSA CAMPAIGN NUMBER: 22V634000

Insufficient Passenger Protection/FMVSS 222

Occupants may collide with the front seat barriers with more force than intended during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 22V634

Manufacturer Daimler TruckseBay logo North America, LLC

Components SEATS

Potential Number of Units Affected 7,601

 

Summary

Daimler TruckseBay logo North America LLC (DTNA) is recalling certain 2011-2021 Thomas Built Saf-T Liner HDX school buses. The forward seat barriers may not provide sufficient protection to passengers. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, “School Bus Passenger Seating and Crash Protection.”

 

Remedy

The remedy is currently under development. Interim notification letters, notifying owners of the safety risk, were mailed November 8, 2022. A second notice will be sent once the final remedy is available, anticipated late September 2023. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is FL843. This recall replaces NHTSA recall 19V899.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


Descriptive Information: Certain Saf-T-Liner HDX School Buses built with a wall mounted barrier at the 1st rafter on the passenger side manufactured within the above dates.

Basis for Determination of the Recall Population: All HDX school buses built with wall mounted barrier at the first rafter on passenger side after -10/21/2009, when FMVSS 571.222 changed school bus barrier requirements.

 


Chronology :

October 30, 2019, NHTSA notified DTNA of potential noncompliance with FMVSS 222, S5.2.3: Barrier performance forward relating to certain barriers equipped on the Saf-T-Liner HDX School Buses. Based on the information provided by NHTSA’s testing, DTNA began to investigate the issue to evaluate the potential noncompliance and to determine the scope and establish the potentially affected population. November 2019 DTNA requested a visit to NHTSA’s test facility to review findings. On December 11, 2019, DTNA visited the NHTSA test facility to review test procedure and findings with NHTSA. On December 17, 2019, DTNA determined that a non-compliance exists on certain vehicles built with the suspect barrier mounted at the 1st rafter on the passenger side. The issue was that a purely aesthetic piece of foam changed the technicalities of how structural testing is performed, resulting in barrier with the foam not passing the amended FMVSS 222, S5.2.3 requirement. On January 16, 2020, DTNA submitted a petition seeking exemption from the notification and remedy requirements of 49 U.S.C. 30118 (d) and 49 C.F.R. Part 556 on the basis that a noncompliance with FMVSS 222 is inconsequential as it relates to motor vehicle safety. On or about August 4, 2022, DTNA received notice from NHTSA that petition was not approved. On August 10 2022, DTNA filed the amended DIR to begin the process of recalling those Barriers upon receiving the notification of NHTSA’s determination regarding the petition. I mid-August 2022, DTNA refiled this recall at the request of the agency. It will supersede 19V899

 


11 Affected Products

Vehicle

MAKEMODELYEAR
THOMAS BUILT BUSESSAF-T-LINER HDX2011-2021

 


9 Associated Documents

Defect Information Report

RMISC-22V634-3129.pdf 848.96KB

 


Defect Notice 573 Report

RCLRPT-22V634-6187.PDF 214.311KB

 


Recall Acknowledgement

RCAK-22V634-6919.pdf 645.76KB

 


Amended Defect Information Report

RMISC-22V634-2996.pdf 849.102KB

 


Recall 573 Report – September 6, 2022

RCLRPT-22V634-1006.PDF 242.699KB

 


Recall 573 Report – September 12, 2022

RCLRPT-22V634-6198.PDF 242.956KB

 


Amended Defect Information Report

RMISC-22V634-1729.pdf 849.455KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V634-8492.pdf 190.776KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V634-3005.pdf 160.966KB

 


Latest Recalls Documents

 


 

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