22007 – Tie Rod Clamps Failure – 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94, & KME Panther Emergency Vehicles

October 17, 2022 NHTSA CAMPAIGN NUMBER: 22V778000

Tie Rod Clamps Failure

Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V778

Manufacturer Spartan FireeBay logo, LLC

Components STEERING

Potential Number of Units Affected 225

 

Summary

Spartan FireeBay logo, LLC (Spartan FireeBay logo) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

 

Remedy

Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan FireeBay logo’s customer service at 1-517-543-6400. Spartan FireeBay logo’s number for this recall is 22007.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Recall Service Bulletin
RSB22-240-001

 

APPLIES TO:

This service bulletin applies to certain 2021 through 2023 model year, Gladiator, Metro Star, FC-94, and KME Panther model emergency response chassis cabs built between January and September 2022.

 

NHTSA/TC Id:

22V778 / TC2022-603

 

CONDITION:

Tie rod clamps can develop a crack due to improper heat-treating. If cracks propagate, the clamp load on the cross tube and the tie rod end could decrease. This could result in the cross tube unthreading from the tie rod end, changing the alignment and affecting steering.

 

CORRECTION:

Replace the tie rod clamps and associated hardware.

 


What is the defect?

Based upon information provided by MeritoreBay logo’s supplier, due to a heat treat issue, MeritoreBay logo has determined that a population of tie rod clamps used in the manufacture of the subject axle population may be susceptible to cracking. Over time, a crack may lead to a complete fracture of the clamp, thereby reducing clamp load to the tie rod end. If both clamps on the tie rod were to fail, the cross tube could start to unscrew, vehicle alignment issues would evolve, and there is a potential for the tie rod end to separate from the cross tube. Separation is more likely to occur when tie rod loads are highest, which is at slow vehicle speeds over rough terrain or turning maneuvers.

This defect could result in separation of the tie rod end from the cross tube and could result in partial loss of vehicle steering capability, increasing the risk of a crash. The initial effect would be a vehicle out of alignment. If both clamps on the tie rod cracked, the tube could rotate and result in a partial loss of steering capability.

 

Corrective Action:

Contact your local Dealer or repair facility for assistance with facilitating the repair. The repair facility will need to open a case and order the parts with MeritoreBay logo’s OnTrac Technical Call Center. Once the repair facility receives the parts, the repair facility can schedule the replacement with the customer. The repair will take approximately 1.25 hours to complete. There is no cost to the vehicle owner for the recall remedy. MeritoreBay logo is providing, free of charge, the necessary components to rectify the issue and will pay labor costs for replacing the included components that have not already been replaced during normal maintenance.

 


Chronology :

Refer to NHTSA Recall 22E-085 for the MeritoreBay logo chronology.

On September 15, 2022 – Spartan FireeBay logo received communication from MeritoreBay logo of a steering arm clamp issue. An investigation was started and a potential population identified.

October 3 – 14, 2022 – Spartan FireeBay logo received communication from MeritoreBay logo about recall 22E-085. A final population is still being identified with MeritoreBay logo. Stop ship issued within Spartan FireeBay logo. Escalated the issue to REV Group Management.

October 14, 2022 – REV’s senior leadership approved a voluntary recall for this issue.

October 19, 2022 – MeritoreBay logo provided Spartan a final serial number list affected. Spartan determined final population.

 


22E085 – Tie Rod Clamp Failure – Meritor Front Non-Drive Steer Axles

 

http://oemdtc.com/12226/22e085-tie-rod-clamp-failure-meritoreBay logo-front-non-drive-steer-axles

 


12 Affected Products

Vehicles

MAKEMODELYEAR
KMEPANTHER2021-2023
SPARTAN FIREeBay logoFC-942021-2023
SPARTAN FIREeBay logoGLADIATOR2021-2023
SPARTAN FIREeBay logoMETROSTAR2021-2023

 


10 Associated Documents

Defect Notice 573 Report

RCLRPT-22V778-9761.PDF 214.163KB

 


Recall 573 Report-Amendment 1 – 10/21/2022

RCLRPT-22V778-7479.PDF 214.247KB

 


Recall Acknowledgement

RCAK-22V778-2871.pdf 687.586KB

 


Safety Bulletin

RCSB-22V778-2048.pdf 357.373KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V778-0780.pdf 671.596KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V778-8583.pdf 747.539KB

 


Miscellaneous Document

RMISC-22V778-2475.pdf 580.499KB

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22V778-4215.PDF 211.125KB

 


Recall Quarterly Report #2, 2023-1

RCLQRT-22V778-1728.PDF 211.22KB

 


Recall Quarterly Report #3, 2023-2

RCLQRT-22V778-9421.PDF 211.305KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V778&docType=RCL

 


 

Bestseller No. 1
Yonligonju Inner Tie Rod Removal Tool, Master Inner Tie Rod Tool Set with 12 Crowfoot Adapters & 1/2 Inch Drive Tube for Tie Rods Remove & Install Suitable for Domestic & Import Cars(Blue)
  • Universal Compatibility:This Inner Tie Rod Removal Kit is designed to fit most domestic and imported vehicles, including cars, pickups, and SUVs. It allows for the safe and efficient removal and installation of inner tie rods without the need to remove the rack and pinion, saving you time and effort during vehicle maintenance.
  • The precision - crafted sliding ring ensures a firm hold on the crowfoot adapter, guaranteeing it won't bend during operation. Additionally, tie rods fit perfectly into the adapter, centering precisely on the tool for optimal performance.
  • Inner Tie Rod Removal Kit: The kit comes with 12 crowfoot adapters in the most common SAE and metric sizes. These sizes include 1 - 3/16", 1 - 1/4", 1 - 5/16", 1 - 3/8", 1 - 7/16", 1 - 1/2", 29 mm, 32.5 mm, 33.6 mm, 38.4 mm, 40 mm, and 42 mm. This wide range of sizes ensures that you can handle any inner tie rod job quickly and efficiently, meeting all your vehicle repair needs.
  • Solid Construction:Our drawbar tool features a 1/2 - inch drive rod made of high - quality steel. It has been heat - treated and coated with oxide, which not only makes it extremely durable but also highly resistant to damage. It is also compatible with a 1/2" drive wrench for easy use.
  • Complete and Portable Set:This Inner Tie Rod Removal Kit is a complete set that includes a rod, 12 adapters, and a portable case. All the tools are neatly stored and fixed in the case, making it easy to store and carry. Whether you are a professional mechanic or a DIY car enthusiast, this set is a convenient and practical addition to your tool collection.
Bestseller No. 2
CXPRO Inner Tie Rod Removal Tool Kit, Inner Tie Rod Tool Set with 12 Crowfoot Adapters 1/2 Inch Drive Tube for Tie Rods Remove & Install Cars
  • 【Inner Tie Rod Removal Set】Handy mechanic tool set easily removes & installs inner tie rods without removing the rack and pinion.12pcs Adapters Included Size 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 29 mm, 32.5 mm, 33.6 mm, 38.4 mm, 40 mm, and 42 mm. Fits inner tie rods from 1-3/16 inches to 42 mm, ensuring compatibility with most vehicles.
  • 【Easy Handling with 1/2-Inch Drive Tube】 The tie rod end puller in the kit features a 1/2-inch drive tube handle. This design makes it effortless to grip and maneuver, providing excellent control and leverage while removing and reinstalling tie rod ends. DO NOT USE IMPACT WRENCH.
  • 【Versatility】With 13 pieces, including crowfoot adapters and a 1/2-inch drive tube, this tool kit offers versatility to tackle various inner tie rod sizes and configurations. It ensures compatibility with a wide range of vehicles. Its knurled grip keeps you in total control at all times
  • 【High-Quality Construction】Constructed from AISI 1045 medium carbon steel, this tie-rod removal set boasts admirable strength and will give you corrosion-proof service for years. The sturdy construction can withstand the demands of frequent use, providing reliable and consistent results.
  • 【Easy Storage】A rugged carrying case is included to keep all tool components neatly organized and stored. As a complete professional set, portable 13-piece master inner tie rod tools deliver the performance demanded by automotive shops and DIY mechanics alike.
Bestseller No. 3
Orion Motor Tech Inner Tie Rod Removal Tool Kit, Inner Tie Rod Tool for Tie Rod Removal and Installation, Master Inner Tie Rod Tool Set with 12 Crowfoot Adapters 1/2 Inch Drive Tube
  • INNER TIE ROD REMOVAL TOOL: This Orion Motor Tech inner tie rod removal tool set lets you remove and install inner tie rods without removing the rack and pinion; the 1/2 Inch drive tube handle with a 2.1 in inner diameter allows servicing on small cars, pick-ups, and SUVs
  • 12 CROWFOOT ADAPTERS: The 12 crowfoot adapters cover most common SAE and metric sizes of 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 29 mm, 32.5 mm, 33.6 mm, 38.4 mm, 40 mm, and 42 mm
  • UNIQUE DESIGN: Our inner tie rod remover's 20 inch tube handle lets you remove and install inner tie rods in places where sockets and wrenches can’t fit; works on inner tie rods with inaccessible wrench flats
  • SUPERIOR DURABILITY: Our tie rod drawing tools and adapters are steel forged for lasting strength; the flexible sliding collar at the top of the sleeve tightly attaches the crowd feet adapters
  • HASSLE-FEE OPERATION: Thanks to intuitive design and clear instructions our rod removal set is easy to use; select the right adapter, slide it over the tie rod, click the tool and adapter together, then use a 1/2 inch ratchet or impact wrench to remove the rod
Bestseller No. 4
Bicos Inner Tie Rod Removal Tool Master Inner Tie Rod Tool Set with 12 Crowfoot Adapters 1/2 Inch Drive Tube for Tie Rod Removal and Installation
  • 【Premium Construction for Long-Lasting Durability】 Inner Tie Rod Tool Kit is built from high-strength steel, ensuring superior durability even under heavy use. Its reinforced tool wall minimizes the risk of breakage, making it the ideal choice for professional mechanics and DIY enthusiasts who demand reliability for tough jobs.
  • 【Precision Engineering for Secure Fit】 Designed with precision in mind, Inner Tie Rod Tool Kitfeatures a sliding ring mechanism that securely holds the crowfoot adapter in place, preventing any bending or slippage during operation. Tie rods remain centered and stable, ensuring an efficient and accurate removal and installation process.
  • 【Effortless Tie Rod Removal & Installation】 This heavy-duty inner tie rod tool allows for quick and easy removal and installation of inner tie rods without the need to disassemble the rack and pinion, significantly streamlining your vehicle maintenance tasks and saving time on repairs.
  • 【Simple & User-Friendly Operation】 Select the correct adapter and slide it onto the inner tie rod. Attach the tube to the tie rod. Align the slot and rotate the collar to securely lock the adapter in place. Insert a 1/2" drive tool into the hole to easily remove the tie rod. This easy-to-follow process ensures smooth and efficient use every time.
  • 【 Wide Compatibility with Multiple Vehicle Sizes】 The Inner Tie Rod Tool Kit includes 12 Crowfoot adapters, ranging from 1-3/16" to 42 mm, ensuring compatibility with a wide variety of vehicles. Sizes included are: 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 29 mm, 32.5 mm, 33.6 mm, 38.4 mm, 40 mm, and 42 mm, covering most car makes and models.
Bestseller No. 5
limontek Inner Tie Rod Removal Tool, Master Inner Tie Rod Tool Set with 12 Crowfoot Adapters & 1/2 Inch Drive Tube for Tie Rods Remove & Install (Blue)
  • Solid Construction -- Crafted from high-strength steel, this tie rod tool kit is built to last through frequent use, thickened tool wall to prevent it from breaking.
  • Professional craftsmanship -- Precision sliding ring holds the crowfoot adapter tightly in place, the adapter will not bend during use. Tie rods fit snugly into the adapter and are centered on the tool.
  • Easy Removal & Installation -- The heavy-duty steel inner tie rod tool allows removal and installation of inner tie rods without disassembling the rack and pinion for simplified maintenance. DO NOT USE IMPACT WRENCH.
  • How to Use -- 1. Select the correct adapter and slip it over the inner tie rod. 2. slide the tube onto the tie rod. 3. Align the slot, then rotate the collar to lock the adapter in place. 4. Insert the 1/2" drive tool into the end hole and remove the tie rod.
  • Popular Size Coverage -- 12pcs Crowfoot Adapters Included Size 1-3/16", 1-1/4", 1-5/16", 1-3/8", 1-7/16", 1-1/2", 29 mm, 32.5 mm, 33.6 mm, 38.4 mm, 40 mm, and 42 mm. Fits inner tie rods from 1-3/16 inches to 42 mm, ensuring compatibility with most vehicles.

Last update on 2026-06-19 / Affiliate links / Images from Amazon Product Advertising API


 

 


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