Interlock Override Switch Not Installed – 2022 Proterra ZX5 Transit Buses

November 7, 2022 NHTSA CAMPAIGN NUMBER: 22V829000

Interlock Override Switch Not Installed

Without the switch, the driver may be unable to override the interlock system and move the bus, necessitating the transfer of passengers to another bus and increasing the risk of injury.

 

NHTSA Campaign Number: 22V829

Manufacturer Proterra Operating Company, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 3

 

Summary

Proterra Operating Company, Inc. (Proterra) is recalling certain 2022 ZX5 transit buses. The interlock override switch was not installed during production.

 

Remedy

Proterra will provide installation instructions and an interlock override switch, free of charge. Owner notification letters were mailed January 9, 2023. Owners may contact Proterra customer service at 1-864-438-0000.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


What is the reason for this notice?

Proterra has decided that a defect that relates to motor vehicle safety exists in certain 2022 ZX5 Transit Buses. The interlock override switch was not installed during production.  Without the switch, the driver may be unable to override the interlock system and move the vehicle, necessitating the transfer of passengers to another vehicle and increasing the risk of injury.

 

Why is your vehicle being recalled? 

The interlock override switch was not installed during production of the vehicles within the recall population.  Proterra will provide a repair of the recalled vehicles at no cost to you.  We apologize for the inconvenience. We are committed to your safety, the safety of your customers, and your continued satisfaction with our products, and we will work with you to promptly remedy the recalled vehicles.

 

IMPORTANT

  • Your Proterra vehicle is subject to NHTSA Safety Recall No. 22V-829 because the interlock override switch was not installed during production.
  • Proterra will remedy the issue. Service instructions are provided in technical service bulletin SC-22-163.
  • This remedy will be provided free of charge.
  • Contact Proterra’s customer service department at 864-438-0000 or [email protected] if you have any questions.

 

What will Proterra Do?

Proterra will provide the owner with an interlock override switch and installation instructions, free of charge.

Service repair instructions are provided in service campaign SC-22-163.  Proterra customers should submit a warranty claim for the labor associated with the repair, which is estimated to be approximately thirty (30) minutes.

 

What Should You Do? 

You should follow the instructions provided by Proterra and install the interlock override switch that will be provided to you.  Contact your Proterra Transit field service representative at 864-4380000 or [email protected] if you have any questions regarding the proper installation of the interlock override switch.

 

What If You Have Already Repaired the Defect?

If you have previously paid for a repair that addresses the defect described in this letter, you still need to ensure the correct parts and procedures were used.  However, you may be eligible for a reimbursement of the previous repair.  Please contact Proterra’s customer service team at 864-4380000 or [email protected] to verify eligibility and process your reimbursement request.

 

What If You Have Other Questions? 

Please contact Proterra’s customer service department at 864-438-0000 or [email protected] with any questions or concerns about this notice. If, after contacting Proterra’s customer service department, you are still not satisfied we have done our best to remedy this condition without charge and within a reasonable time, you may wish to write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590, or call the toll-free Vehicle Safety Hotline at 1.888.327.4236 (TTY 1.800.424.9153), or go to http://www.safercar.gov. The National Highway Traffic Safety Administration Campaign ID Number for this recall is 22V-829.

 


Chronology :

A bus in the recall population experienced a condition that engaged the interlock system. The bus operator was unable to move the vehicle due to the lack of an interlock override switch. This issue was reported to Proterra in mid- October 2022.

Proterra reviewed the production and quality records to determine why the bus did not have the interlock override switch, as well as the records of other buses manufactured in the same time frame. Proterra confirmed that the issue only pertained to the buses identified in the recall population.

On October 31st, Proterra’s Quality Compliance Steering Committee met and decided to conduct a voluntary safety recall to address this issue.

As of the date of this report, Proterra knows of no crashes, injuries, or fatalities associated with this issue.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
PROTERRAZX52022

 


4 Associated Documents

Defect Notice 573 Report

RCLRPT-22V829-2524.PDF 213.998KB

 


Recall Acknowledgement

RCAK-22V829-1400.pdf 645.337KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V829-7393.pdf 162.785KB

 


Recall Quarterly Report #1, 2023-1

RCLQRT-22V829-1802.PDF 211.131KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V829&docType=RCL

 


 

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