22527 Loose Fasteners May Cause Rear Axle Instability – 2023 IC Bus RE, IC Bus EV, & 2023-2024 IC Bus CE School Buses

December 8, 2022 NHTSA CAMPAIGN NUMBER: 22V909000

Loose Fasteners May Cause Rear Axle Instability

A rear axle that moves side to side can cause a loss of handling and control, increasing the risk of a crash. In addition, a loose rear axle may cause vehicle instability during an evacuation in an emergency, increasing the risk of injury.

 

NHTSA Campaign Number: 22V909

Manufacturer NavistareBay logo, Inc.

Components SUSPENSION

Potential Number of Units Affected 6,948

 

Summary

NavistareBay logo, Inc. (NavistareBay logo) is recalling certain 2023 IC RE, IC EV, and 2023-2024 IC CE school buses. The fasteners that connect the transverse torque arm to the rear axle housing may have been tightened incorrectly, which can allow the rear axle to shift side to side.

 

Remedy

Dealers will replace and tighten the fasteners, free of charge. Owner notification letters are expected to be mailed February 6, 2023. Owners may contact NavistareBay logo’s customer service at 1-800-448-7825. NavistareBay logo’s number for this recall is 22527.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


22527
FEBRUARY, 2023

SAFETY RECALL
Transverse Torque Rod Fasteners on certain 2022 and 2023 IC Bus® CE school bus models and 2022 IC Bus® RE and Electric CE school bus models built 02/01/2022 thru 11/15/2022 with feature code 14TBH, 14TBS, or 14TBT (Suspension, rear, air single; InternationaleBay logo IROS)

 

DEFECT DESCRIPTION

The fasteners of the transverse torque arm to the rear axle housing may not have been tightened to their specified value at time of assembly. Over time, they may become loose or separate, resulting in the rear axle shifting from side to side. In a bus application, a rear axle that shifts from side to side can cause reduced handling performance and may result in an increased risk of injury if students must be transferred to another bus near the roadway.

 

MODELS INVOLVED

This safety recall involves certain 2022 and 2023 IC Bus® CE school bus models and 2022 IC Bus€> RE and Electric CE school bus models built 02/01/2022 thru 11/15/2022 with feature code 14TBH, 14TBS, or 14TBT (Suspension, rear, air single; InternationaleBay logo IROS).

 

PARTS INFORMATION

Part NumberPart DescriptionQuantity
8900326R91Kit; IROS Fasteners1

 

SERVICE PROCEDURE

1. Park vehicle on flat surface.

2. Shift transmission to Park or Neutral and set parking brake.

3. Turn vehicle to Key OFF position.

4. Install wheel chocks.

 

5. Remove bolts (Figure 1, Item 1) and nuts (Figure 1, Item 2) that fasten transverse torque rod to axle. Discard bolts and nuts.

6. Install new bolts (Figure 1, Item 1) and nuts (Figure 1, Item 2) that secure transverse torque rod to axle.

7. Tighten nuts to 217-239 lb-ft (294-325 N•m).

8. Remove wheel chocks.

 

 


Chronology :

  • 08/05/2022 – NavistareBay logo Field Service reviews field reports of four units with loose transverse torque rod axle side bolts on units in service less than three months.
  • 08/10/2022 – NavistareBay logo’s Tulsa bus plant inspected 10 units built in

    March and all were found in specification. Additionally, the tool and process for the transverse torque rod to axle joint were inspected with no issues found.
  • 08/11/2022 through 09/22/2022 – Nine more units were found with loose of missing axle side fasteners.
  • 09/22/2022 – NavistareBay logo Field Service received communication of three more units with axle side fasteners missing on units in service for less than three months.
  • 09/26/2022 – IC Bus dealer inspected 90 units at one location. All but 5 had their fasteners retightened to their specified value.
  • 10/31/2022 – IC Bus dealer reinspected 10 of the fleet; four units found with bolts loose a second time.

    These fasteners were replaced and sent to NavistareBay logo engineering for analysis.
  • 11/11/2022 – NavistareBay logo completes the part analysis for material hardness and found no deficiencies.
  • 11/16/2022 – NavistareBay logo contains the issue in manufacturing by instituting a secondary torque top-off operation.
  • 11/22/2022 – NavistareBay logo finalizes the suspect population.
  • 12/01/2022 – NavistareBay logo declares a Safety Recall.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
IC BUSCE2023-2024
IC BUSEV2023
IC BUSRE2023

 


5 Associated Documents

Recall Acknowledgement

RCAK-22V909-6903.pdf 646.215KB

 


Defect Notice 573 Report

RCLRPT-22V909-5535.PDF 215.825KB

 


Recall 573 Report – December 13, 2022

RCLRPT-22V909-3880.PDF 215.868KB

 


Remedy Instructions and TSB

RCRIT-22V909-1126.pdf 174.177KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V909-2556.pdf 44.919KB

 


Latest Recalls Documents

 


 

Bestseller No. 1
LEXIVON Torque Wrench 1/2-Inch Drive Click 10~150 Ft-Lb/13.6~203.5 Nm (LX-183)
  • PRECISE & HIGH QUALITY - Manufactured in Taiwan, our torque wrench is engineered for superior precision. It ships pre-calibrated to +/- 4% accuracy, ensuring dependable results every time. Includes a calibration certificate with a trackable serial number for your assurance.
  • DURABLE - Built to last, featuring a reinforced ratchet gear head made from hardened, heat-treated Chrome Vanadium alloy steel for maximum strength and durability.
  • LONGEVITY - Protect your investment with our proprietary Electro-Black finish, providing advanced rust and corrosion resistance for extended tool life.
  • PERFORMANCE - Easily read and set torque levels with our patent-pending dual-range scale. The high-contrast, yellow-on-black markings are designed for easy visibility, even in low-light conditions.
  • OMFORT - Equipped with a reversible ratchet head that drives in both directions and measures torque in a clockwise direction. The ergonomic, knurled handle ensures a non-slip, comfortable grip, reducing hand fatigue.
Bestseller No. 2
EPAuto 1/2-inch Drive Click Torque Wrench, 10-150 ft/lb, 13.6-203.5 N/m
  • Durable Ratchet Head: Made from Hardened treated Chrome Vanadium steel alloy (Cr-V) Corrosion-Retardant: Satin Finish. Made in Taiwan
  • Easy Storage: A sturdy plastic storage case is included. Non-Slip Grip: Knurled handle
  • Easy to Read: High Contrast & Dual Range Scale. Accurate: Pre-Calibrated to ± 4%
  • Accessories included: 1/2" Drive 5" long Extension Bar
  • Simple and Reliable: “Click” sound tells the preset torque value is reached. Stop applying force when you hear and feel it.
Bestseller No. 3
HERONIX 3/8-Inch Drive Click Torque Wrench, 5โ€“50 Ft-Lb (6.8โ€“67.8 Nm) ยฑ3% Accuracy, Loud Click, Dual Scale, 72-Tooth Mini Torque Wrench for Bike, Motorcycle, Car & Spark Plug Maintenance
220 Reviews
HERONIX 3/8-Inch Drive Click Torque Wrench, 5–50 Ft-Lb (6.8–67.8 Nm) ±3% Accuracy, Loud Click, Dual Scale, 72-Tooth Mini Torque Wrench for Bike, Motorcycle, Car & Spark Plug Maintenance
  • 【Precise Torque Control|±3% High Accuracy】 HERONIX 3/8 torque wrench provides a working torque range of 5–50 Ft-Lb (6.8–67.8 Nm), ideal for precise mechanical adjustments. Each torque wrench 3/8 drive is factory-calibrated to ±3% accuracy and verified through extensive testing to ensure consistent performance. Perfect for spark plugs, bike components, and automotive repair.
  • 【Laser-Etched Dual Scale|Clear & Easy to Read】 This minieBay logo torque wrench features high-contrast laser-etched Ft-Lb and Nm scales on a durable black surface, ensuring excellent readability in any lighting environment. Quick, accurate torque settings help improve efficiency for every repair task.
  • 【Audible Click Feedback|Crisp & Noticeable Sound】 When your preset torque is achieved, the HERONIX torque wrench produces a sharp, clear “click” sound (≈45 dB) you can hear and feel—eliminating guesswork and preventing over-tightening. Reliable feedback for both beginners and professionals.
  • 【Compact 72-Tooth Design|Smooth & Reversible】 Equipped with a 72-tooth reversible ratchet head, this small torque wrench supports both clockwise and counterclockwise operation. The compact 3/8 torque wrench head, quick-release mechanism, and ergonomic anti-slip handle make it ideal for tight spaces such as engine bays, bike frames, and underbody repairs.
  • 【Multi-Scene Compatibility|For Bike, Motorcycle & Car】 With its versatile torque range, this nm torque wrench is suitable for bicycles, motorcycles, spark plugs, automotive components, machinery assembly, and more. Whether working in your garage or performing on-road adjustments, HERONIX delivers the dependable performance every mechanic and DIY user can trust.
SaleBestseller No. 4
SUZUME Torque Wrench Set 1/2 3/8 1/4 Inch Drive Click ±3% Accuracy
  • [MATERIAL] SUZUME torque wrenches are made of CR-V steel to ensure the durability of the torque wrench. The surface is also chrome-plated, which not only improves corrosion and wear resistance, but also gives the torque wrench set automotive a mirror-like luster, adding a touch of eye-catching beauty. For the handle, we chose a lightweight aluminum alloy, whose low-density characteristics greatly reduce the overall weight of the tool, making it easier to operate.
  • [HIGH ACCURACY] The SUZUME 3PCS torque wrench set multiple sizes, covering torque wrench 1/2 drive,torque wrench 3/8 drive and 1/4 torque wrench, is each a commitment to superior workmanship. After rigorous fatigue testing, this torque wrench kit can withstand more than 10,000 repeated uses and still maintain an ±3% accuracy, which means you can use them with confidence and without worrying about re-calibration.
  • [LOUD CLICK] SUZUME torquimetro are designed with a bi-directional ratchet head that makes it easy to apply precise torque, whether you operate the wrench clockwise or counterclockwise. When your operation reaches the preset torque value, the wrench will immediately emit a clear "click" sound, accompanied by a vibration, to ensure that you can sense and stop the operation at the first time, avoiding damage to bolts, nuts and even torque wrench' due to excessive application of force.
  • [Dual-Scales] SUZUME strives for perfection in every detail of every product. This 6-piece torque wrench set includes: 1/2” torque wrench (10–170 ft.lb / 13.6–230.5 N.m), 3/8” torque wrench (5–45 ft.lb / 6.8–61 N.m), 1/4” torque wrench (20–220 in.lb / 2.3–24.9 N.m), plus 1/2” extension bar (5"), 3/8” extension bar (6") and 1/4” extension bar (4"). Every click torque wrench is equipped with a clearly visible torque scale that makes setting and reading torque values effortless. We use laser printing technology to ensure the durability of these scales, so you don't have to worry about the values becoming blurred by wear and tear, even under frequent use over a long period of time.
  • [IDEAL PRESENT] Imagine a torque wrench set that can easily handle the repair needs of bicycles, motorbikes and cars! The SUZUME torque wrenches is just the solution you need. Whether you're tightening loose screws or performing complex mechanical repairs, this set is the ideal present for your father, husband or son, showing your support and understanding of their hobbies. Help him solve every challenge with ease
Bestseller No. 5
LEXIVON 3/8-Inch Drive Click Torque Wrench 10~80 Ft-Lb/13.6~108.5 Nm (LX-182)
  • PRECISION - Ships pre-calibrated to +/- 4% accuracy and ready to use. Include calibration certificate with traceable serial number.
  • DURABLE - Reinforced ratchet gear head constructed from hardened, heat treated Chrome Vanadium alloy steel.
  • LONG-LASTING - Rust & corrosion protection with our unique and newly invented Electro-Black finish treatment.
  • PERFORMANCE - Features an easy-to-read, highlighted yellow print dual-range scale. Identify the markings even in low-light conditions.
  • COMFORTABLE - Comes with a reversible ratchet head that drives in both directions and measure torque in a clockwise direction.

 


This product presentation was made with AAWP plugin.

Leave a Comment

Share to...