NHTSA ID Number: 10161679
Manufacturer Communication Number: 19-353
Summary
This is the revised repair instructions for advisory 19-353. It has been determined that Polycarbonate skylights used on Alpha Flex roof systems may crack. The following procedure describes how to identify and replace the polycarbonate skylights.
4 Affected Products
Vehicles
Keystone
RV Company
6/27/19
SERVICE ADVISORY # 19-353
Fuzion Skylights
It has been determined that Polycarbonate skylights used on Alpha Flex roof systems may crack. The following procedure describes how to identify and replace the polycarbonate skylights.
| Models Included: | 2019 – 2020 Fuzion Fifth Wheels: 410, 424, 373, 429, 427, 357, 419, 369
2019 – 2020 Impact Fifth Wheels/Travel Trailers: 29V, 359, 3219, 311, 28V, 367, 317, 3118, 415, 343, 330 |
| Serial Number Ranges: | 2019 Fuzion KF810917 – KF811019 2020 Fuzion LF810000 – LF810120
2019 Impact KF815488 – KF815520 2020 Impact LF815000 – LF815051 |
| Parts Required: | 1 – KRV # 237000- Skylight – 14″ x 22″ – Outer Dome – Raised – Single Pane – PAG (This part may be ordered in bulk without a VIN)
1 – KRV # 639155- Sealant – Self Leveling – 5121 Alphathane 100% – White – Tube (This part may be ordered in bulk without a VIN) 1 – KRV # 100292- Butyl – Tape – 1/8″ x 3/4″ x 30′ – White – #110 – 20/30 (This part may be ordered in bulk without a VIN) – Purchase locally #8 x 1” pan head screws |
| Tools Required: | – Screw gun – Caulk Gun – Plastic scraping tools |
This Service Advisory requires a Pre-Authorization & Photograph
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone
.
When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.
The remedy is to inspect the clear polycarbonate skylight on the new Alpha Flex Roof system. Inspect the clear skylight for cracks and replace if cracks are found. See Figure 1 as an example. A clear picture is required for authorization and the claim.
Please Note: The affected units have a new roof system that is different than what you may be accustomed to seeing. The membrane looks very similar to the old membrane and the only way you may be able to tell them apart is the sealants. The new self-leveling sealant is more like a rubber consistency and is more resilient to the elements. Alphathane 5121 self-leveling is the only type of self-leveling sealant that can be used on the Alpha Flex roofing system.
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2
Locate the skylight on the exterior roof and inspect for cracks. If the skylight is cracked, take clear pictures for the authorization showing the defect. If no cracks are present, proceed to warranty reimbursement below and submit a claim for inspection. If the skylight is cracked, proceed to Step 3.
Step 3
If the skylight is cracked, remove the skylight using normal industry standards and replace with the new skylight (KRV # 237000) using butyl tape (KRV # 100292) under the skylight as a primary seal and Alphathane (KRV # 639155) as a self-leveling secondary seal, then proceed to warranty reimbursement.
INSPECTION ONLY
Submit a claim on Key Express using Flat Rate Code # 7135342F
In the Complaint section note: Service Advisory # 19-353
In the Cause section note: Inspected Skylight
In the Correction section note: No cracks in Skylight The amount of time authorized for this repair is .3 hour.
REPAIR
Submit a Pre-Authorization request then claim on Key Express using Flat Rate Code # 7135342B
In the Complaint section note: Service Advisory # 19-353
In the Cause section note: Skylight Cracked
In the Correction section note: Replace skylight with approved part# 237000 The amount of time authorized for this repair is 1.0 hour.
PARTS DISPOSITION
Pictures of the skylight must be submitted with an authorization for approval. After the claim has been processed, the part can be field scrapped.
Please call Keystone
RV Customer Service at (866) 273-1452 if you have any questions.
SERVICE ADVISORY # 19-353
6/27/19
- RV Skylight Inner and Outer Replacement: The skylight bundle not only bring natural light into your RV, but also prevent heat transfer by entrapping air between both skylights, which help maintain a more comfortable, consistent indoor climate without wasting energy
- Skylight Dimensions: Fits all standard 14" x 22" skylight openings with ceiling thickness greater than 4", Outer Skylight Dome Dimension: 14" x 22" x 4", Outer Skylight Flange Dimension: 26" x 18"; Inner Skylight Dome Dimension: 14" x 22" x 4", Inner Skylight Flange 16" x 23 7/8"; Outer and inner skylight for RV's, campers
, food trucks, travel trailers with standard sunroof openings - Thicker & Durable: Both inner and outer dome are made of more thicker and strong polycarbonate material, high reliability and impact resistance, withstand all kinds of weather. The surface of rv skylight outer dome is coated with anti-UV coating to prevent UV rays from attacking RV interior
- Easy Installation: The RV skylight comes with a tube of white self leveling lap sealant to stop leaking and air currents, and comes mounting screws with pre drilled holes for easy mounting, there are proper space reserved so that you can drill the holes according to your needs
- 3 Colors Options: XMK RV skylight bundle are available in 3 colors: smoke gray, white and clear. Smoke gray RV skylight helps filters the harsh heat and UV rays yet bring sun into your RV. White RV skylight cover bring much more natural light into your RV. Clear RV skylight replacement bring most of natural light into your RV
- Universal Fit: 18’’ x 26’’ x 4’’ Outer Dimension Skylight fits all standard 14’’ x 22’’ roof openings. Universal size ensures it’s a perfect replacement for most vehicles on the market, comes with all necessary M4*25 screws, making it an easy upgrade for your existing skylight.
- Durable Construction: Crafted from premium polycarbonate material, this skylight offers superior durability and impact resistance. Polycarbonate is known for its high tensile strength and ability to withstand harsh weather conditions, including hail and strong winds.
- Light Transmission: White (40% Light Transmission): Provides a balance of soft, diffused light while reducing glare, perfect for comfortable daytime use. Customize your interior brightness and privacy with RVGUARD skylight’s four color choices, each offering specific light transmission levels.
- UV Protected: Our skylight is designed to block 100% of UV rays, ensuring superior protection for you and your RV interior space. With 0% UV transmission, it effectively prevents sun damage, fading, and reduces heat buildup. Whether you’re parked under direct sunlight or on the move, this skylight helps maintain a cooler, safer, and more comfortable environment.
- Long-Lasting Clarity: Our skylight features premium, weather-resistant polycarbonate that offer up to 10 years of anti-aging performance. No more worrying about yellowing, fading caused by harsh sunlight and outdoor exposure. Even after years of use, it stays looking as clear, strong, and stylish as the day you installed it.
- Universal Fit: Dome Dimension: 14" x 22" x 3.3", Flange Dimension: 18" x 26". Compatible with all standard 14"x22" RV skylight openings, ideal for RVs, campers
, trailers, and motorhomes. This skylight features a lower profile which may not be compatible with certain inner dome installations. Kindly confirm the dimensions to ensure proper fit. - Durable Construction: Made of high-quality polycarbonate material with superior impact resistance and durability, designed to withstand harsh weather conditions.
- Color Options: The smoke-colored RV skylight helps filter out the intense heat and ultraviolet rays of summer. Also offering clear and white options to allows more natural sunlight to illuminate your RV interior.
- Easy Installation: Pre-drilled holes for easy mounting, with step-by-step instructions and support provided for a hassle-free installation process. Package Include 1 x Skylight Dome, 20 x screws.
- Warm Tips: The packaging box is relatively hard and the edges are sharp. Please wear gloves when unpacking to avoid being scratched by the edges of the packaging box.
- High light transmission: Customize your interior brightness and privacy with RVGUARD skylight’s four color choices, each offering specific light transmission levels
- RV Skylight Replacement: RV Skylight dome opening dimension: 14" x 22" x 4", outer RV skylight cover dimension: 18" x 26", fits all standard 14" x 22" skylight openings of RVs, campers
, travel trailers, motorhomes and 5th wheels. The roof flange is large enough to allow a good amount of surface to stands up the wind and storms. - Strong Durable Construction: The RV skylight is constructed from super durable and thicker polycarbonate material which features impact resistance, high-temperature absorption and longer lifespan, rated for outdoor use to withstand extreme weather. The surface of camper
skylight replacement is coated with UV protection cover to prevent UV rays from attacking RV interior. - Brighten Up Your RV Life: XMK RV skylight replacement bring natural light into your RV and liven up RV interior such as RV shower, bathroom and living room. You can see through to the blue sky during the day and enjoy the beautiful starry sky through the RV sunroof skylight at night which help maintain a more comfortable, consistent indoor climate without wasting energy.
- Five Colors for Choice: Smoke gray RV skylight helps filters the summer heat and UV rays yet let enough sun to make your living space bright; Tawny RV skylight replacement helps filters the harsh summer heat and UV rays; White and clear RV skylight cover let much more natural light into your RV; Dark blue camper
skylight let you see blue sky every day - Easy Installation: The RV camper
skylight come with pre drilled holes for easy mounting, there are proper space reserved so that you can drill the holes according to your needs. The RV shower skylight is much lighter than regular glass for safer and convenient installation. For best results, please use a skylight sealant during installation to stop leaking and air currents.
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