December 11, 2019 NHTSA CAMPAIGN NUMBER: 19V882000
10A Circuit Breaker Can Trip Causing Stall
An engine stall increases the risk of a crash.
NHTSA Campaign Number: 19V882
Manufacturer Indian
Motorcycle Company
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 5,474
Summary
Indian Motorcycle Company (Indian) is recalling certain 2019 Chieftain, Vintage, Roadmaster, Dark Horse, Springfield, and FTR1200 motorcycles. A 10A circuit breaker may be defective, tripping unexpectedly and causing a sudden loss of power and an engine stall.
Remedy
Indian will notify owners and provide a new 10A circuit breaker and installation instructions. Owners may choose to have the part installed at a dealership, free of charge. The recall began January 22, 2020. Owners may contact Indian customer service at 1-877-204-3697. Indian’s number for this recall is I-19-05.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check for Indian Motorcycle Recalls
SAFETY BULLETIN | ||
| Release Date: December 12, 2019 |
IND | Communication #: I-19-05-B
Model Year(s): 2019 |
|
— Confidential and Proprietary — | ||
VERSION: R01 (December 12, 2019)
IMPORTANT STOP SALE SAFETY NOTICE!
Stop selling affected vehicles immediately until the repair procedure has been completed on affected units at your dealership. Federal law prohibits the sale of products subject to a recall. Selling such products could subject the seller to substantial penalties.
| IMPORTANT |
| If you are working with a printed copy, please verify you have the most current version of this document. |
SUBJECT: 10A CIRCUIT BREAKER REPLACEMENT – FTR 1200 PURPOSE
Indian Motorcycle has identified some 2019 Indian FTR 1200 motorcycles built from 2/12/2019 through 7/31/2019 may have 10A circuit breakers that do not meet quality standards. Affected circuit breakers do not meet functional specifications and may cause an engine to unexpectedly stop running, increasing the risk of a crash.
To address this concern, Indian Motorcycle is instructing dealers to replace the 10A circuit breakers installed in affected motorcycles, as outlined in the repair instructions.
AFFECTED MODELS
| MODELYEAR | MODELS | VEHICLE IDENTIFICATION NUMBER
RANGE |
| 2019 | FTR 1200 | Reference Unit Inquiry on the dealer website or the Service Communications list on the STOP site to lookup affected VINs. |
CUSTOMER NOTIFICATION
Dealers are required to review their sales records and make arrangements with customers for Bulletin completion. In addition to consumer units, dealers are required to correct any affected units in their inventory. Polaris will be mailing a notification letter to consumers affected by this Bulletin. Any updates regarding customer notifications will be communicated with a revision to this bulletin document.
WARRANTY CLAIM PARTS INFORMATION
Bulletin parts are excluded from the standard RMA policy and cannot be returned. An Initial Recommended Order Quantity has been provided for this bulletin. Use Quantity Ordered to Date and the Open VIN List from the STOP site to determine an order amount that’s right for your dealership. For more details, refer to University of Polaris training course “Polaris Item Availability and Daily Ordering” and click on “Bulletin Ordering Training”.
| 2019 FTR 1200 | |
| Bulletin # | I-19-05-B |
| Claim Type | SB (Service Bulletin) |
| Labor Allowance | 0.2 hours (12 minutes) |
| Part Number / Description | 4011371 (QTY 3) BREAKER-CIRCUIT,10 AMP |
| Parts Availability | Available to order |
| Universityof Polaris Video Training Required | Yes1 |
1Polaris requires one person from a dealership to be certified before parts ordering mayoccur and warranty claims may be processed.
INVENTORY / STOCK PART CLAIMS
| NOTICE |
| To aid in verification, a red dot has been placed on validated service parts. Any circuit breaker in service parts inventory without a red dot should not be used, and should be returned via part stock warranty claim. |
Dealers should review their service parts inventory and ensure the following service parts are NOT used:
- 4011371
| NOTICE |
| To remove these service parts from circulation, file a parts stock claim as directed below. |
Use the following process for filing a PART STOCK warranty claim for any of the parts listed above.
- Start a new Part Stock warranty claim.
- Select Product Line: IND
- Enter today’s date into the Date Failed and Date Repair information fields
- Enter Indian Motorcycle® I-19-05-B into the CONCERN field.
- Enter Indian Motorcycle® I-19-05-B into the CAUSE field.
- Enter Indian Motorcycle® I-19-05-B into the CORRECTION field.
- Enter the part number and quantity.
- Enter warranty fail codes: 127/130/132
- Validate the parts.
- Save and submit the claim to Polaris.
ACCESSORY LABOR
Polaris will cover labor for the removal and installation of accessories required to complete the bulletin work. Follow the steps below to obtain reimbursement.
For accessory removal and installation labor:
- Start a new Ask Polaris Case, Service &Warranty Question > Authorization: Non-Cosmetic & Polaris ESC or Authorization: Out of Warranty.
- Enter your contact information and VIN, along with miles and hours into the applicable fields.
- Enter Indian Motorcycle® I-19-05-B in the CONCERN and CAUSE fields. In the CORRECTION field, enter “ACCESSORY REMOVAL AND INSTALLATION”.
- Enter warranty fail codes 127/130/132.
- Add part 0000541, quantity 1.
- Attach photos of the vehicle and accessories sufficient to support the labor time requested.
- Submit the case to Polaris.
BULLETIN CONTACT LIST & SCHEDULING TOOL
A scheduling tool is available for dealers to keep a record of customers contacted and scheduled for this bulletin. This optional tool provides visibility for your dealership and will be helpful to track the status of scheduled service. For more information, log in to https://www.universityofpolaris.com.
COVERAGE PERIOD
Coverage will begin on December 12, 2019. This bulletin has no expiration date.
PARTS RETURN / DISPOSAL INFORMATION
Under no circumstances shall the parts removed be re-used, sold, or re-purposed for another application. It is your dealership / distributor’s responsibility to make sure every part replaced (related to this communication) is taken out of circulation and disposed of properly or returned to Polaris (if required).
FEEDBACK FORM
A feedback form has been created for the technician to provide Polaris with an overall satisfaction rating for the instructions, provide comments on your experience or upload pictures/video. This feedback form is viewable on a mobile device by scanning the QR code or by clicking HERE if viewing this document electronically.
REPAIR PROCEDURE
TOOLS REQUIRED:
- Ratchet
- 6mm Allen
1. Place the motorcycle on flat surface on side stand.
2. Place transmission in Neutral.
3. Power off motorcycle and turn STOP / RUN switch to STOP position.
4. Remove the key from the ignition.
| IMPORTANT |
| Before proceeding, ensure the transmission is in Neutral, the motorcycle STOP / RUN switch is in the STOP position, and the key has been removed from the ignition. |
5. Remove the right-hand v-cover q by removing the three fasteners w using 6mm allen.
| NOTICE |
| Note v-cover orientation during removal. |
7. Identify the three 10A breakers r (marked FAN 10A, ENGINE 10A, and IGNITION 10A on the fusebox cover legend).
8. Remove three 10A breakers and discard.
9. Verify replacement breaker has red paint dot on it.
10.Install three replacement 10A breakers.
11. Install fusebox cover.
| IMPORTANT |
| Listen for audible click during cover installation. |
12.Install right-hand v-cover and align mounting holes.
13.Install three fasteners and torque to specification.
| TORQUE |
| V-cover Fastener: 36 in-lbs (4 N·m) |
14. Insert key and turn to the “on” position but do not start the engine. Check the function of vehicle lighting and gauges. Start the engine to ensure normal operation and that no warning lights are present in cluster.
15. File bulletin Indian Motorcycle® I-19-05-B.
IMPORTANT SAFETY RECALL
SUBJECT: Recall Campaign
Indian Motorcycle – 10A Circuit Breaker Replacement
2019 Indian 111 c.i.
Warning and Safety Recall Notice 19V882
Reference: Indian Motorcycle Safety Recall Bulletin I-19-05-A
PLEASE READ IMMEDIATELY
VIN I-19-05-A
FIRST NAME LAST NAME
ADDRESS
CITY, ST ZIP
Dear Indian Motorcycle Owner:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Our records indicate you have purchased an affected vehicle.
The reason for this recall:
Indian Motorcycle decided that a defect, which relates to motor vehicle safety, exists in certain 2019 Indian (111 c.i.) motorcycles built from 2/12/2019 through 7/31/2019 that have a 10A circuit breaker that does not meet quality standards. Affected circuit breakers do not meet functional specifications and may cause an engine to unexpectedly stop running, increasing the risk of a crash.
What you should do:
Contact your authorized Indian Motorcycle dealer to schedule an appointment to have the repairs performed. Do not attempt repairs yourself. Repairs must be done only by an authorized Indian Motorcycle dealer. This repair should take approximately 15 minutes. When making contact with your dealer, discuss parts availability, their schedule and how long they will need to keep your vehicle.
What your dealership will do:
To address this concern, Indian Motorcycle is instructing dealers to replace the 10A circuit breaker installed in affected motorcycles. This work will be performed by your dealer at no cost to you.
This notice was mailed to you according to our most current registration information. If you no longer own this vehicle, or if some of the contact information in this notice is incorrect, please contact your local Indian Motorcycle dealer to complete a transfer of ownership. Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within 10 days.
If you need assistance contacting or locating an Indian Motorcycle dealer, or if you have questions your Indian Motorcycle dealer is not able to address, you may contact our Indian Motorcycle Customer Connections Department at 1-877-204-3697, scan the QR code, or go to https://www.indianmotorcycle.com/en-us/self-help/.
If you believe that Indian Motorcycle has failed to remedy this defect without charge or is unable to do so within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE., Washington, D.C. 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or on the web go to www.safercar.gov.
We apologize for this inconvenience and assure you that we are committed to customer satisfaction and providing world class products for riders to enjoy.
Sincerely,
Indian Motorcycle Company
For the latest updates to this safety recall, or to check if your vehicle is part of another safety recall, scan the QR code, or go to www.polaris.com/en-us/on-road-recalls/.
IMPORTANT SAFETY RECALL
SUBJECT: Recall Campaign
Indian Motorcycle – 10A Circuit Breaker Replacement
2019 Indian FTR 1200
Warning and Safety Recall Notice 19V882
Reference: Indian Motorcycle Safety Recall Bulletin I-19-05-B
PLEASE READ IMMEDIATELY
VIN I-19-05-B
FIRST NAME LAST NAME
ADDRESS
CITY, ST ZIP
Dear Indian Motorcycle Owner:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. You are being sent this notification because our records indicate you have not had this recall completed.
The reason for this recall:
Indian Motorcycle decided that a defect, which relates to motor vehicle safety, exists in certain 2019 Indian FTR 1200 motorcycles built from 2/12/2019 through 7/31/2019 that have 10A circuit breakers that do not meet quality standards. Affected circuit breakers do not meet functional specifications and may cause an engine to unexpectedly stop running, increasing the risk of a crash.
What you should do:
Option 1: If you feel comfortable performing the work, you may refer to the attached procedure to replace the 10A circuit breakers. If you choose to replace the circuit breakers, enter the URL https://www.polaris.com/en-us/I-19-05-B/ into a web browser or scan the QR code to access a how-to video and complete required information. Providing this information will mark completion of this safety recall and ensure your vehicle’s records are up to date. If you do not wish to perform the repair, your dealer can also complete the repair for you.
Option 2: Contact your authorized Indian Motorcycle dealer to schedule an appointment to have the repairs performed. Repairs must be done by an authorized Indian Motorcycle dealer. This repair should take approximately 15 minutes. When making contact with your dealer, let them know you have the circuit breakers that were shipped from Indian Motorcycle, and discuss their schedule and how long they will need to keep your vehicle. Bring the circuit breakers with you and give them to your Indian Motorcycle dealer during service drop-off.
What your dealership will do:
If you select Option 1 and use the URL or QR code to report that the repair has been performed, Indian Motorcycle will update your vehicle’s records to reflect this safety bulletin as complete. No dealer action is required.
If you select Option 2, Indian Motorcycle is instructing dealers to replace the 10A circuit breakers installed in affected motorcycles. This work will be performed by your dealer at no cost to you.
This notice was mailed to you according to our most current registration information. If you no longer own this vehicle, or if some of the contact information in this notice is incorrect, please contact your local Indian Motorcycle dealer to complete a transfer of ownership. Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within 10 days.
If you need assistance contacting or locating an Indian Motorcycle dealer, or if you have questions your Indian Motorcycle dealer is not able to address, you may contact our Indian Motorcycle Owner Connections Department at 1-877-204-3697, scan the QR code, or go to https://www.indianmotorcycle.com/en-us/self-help.
If you believe that Indian Motorcycle has failed to remedy this defect without charge or is unable to do so within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE., Washington, D.C. 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or on the web go to www.safercar.gov.
We apologize for this inconvenience and assure you that we are committed to customer satisfaction and providing world class products for riders to enjoy.
Sincerely,
Indian Motorcycle Company
For the latest updates to this safety recall, or to check if your vehicle is part of another safety recall, scan the QR code, or go to https://www.indianmotorcycle.com/en-us/vin-search/.
2019 10A Circuit Breaker Safety Bulletin FAQ
Version: R01 (December 12, 2019)
What is the purpose of the I-19-05 / T-19-02 Safety Bulletin?
Polaris has identified some 2019 Indian (111 c.i. and FTR) Motorcycles and Polaris Slingshots may have 10A circuit breakers that do not meet quality standards. Affected circuit breakers do not meet functional specifications and may cause an engine to unexpectedly stop running, increasing the risk of a crash. To address this concern, Polaris is instructing dealers to replace the 10A circuit breaker installed in affected vehicles, as outlined in the repair instructions.
What make & model years are included in this bulletin?
2019 Indian Motorcycle Chief, Springfield, Chieftain, Roadmaster, and FTR, along with 2019 Polaris Slingshot models built from 2/12/2019 through 7/31/2019.
How can a dealer see which units in inventory are impacted by this?
- Login to the dealer website (DEX).
- Locate the ‘Service and Warranty’ dropdown, click on STOP Site.
- On the left-hand side of the page, under ‘STOP Site Links,’ click on ‘Service Bulletins’.
- Locate the link for the bulletin of interest and click on the ‘All VINs’ link located on the right.
- The ‘All VINs’ page will display all affected VINs within your dealership’s inventory.
NOTE: Unit Inquiry can always be used to check an individual VIN.
Is this a STOP SALE and a STOP RIDE?
This is a STOP SALE until wholegood stock vehicles are updated as needed. This is NOT a STOP RIDE for consumers.
What Dealers CAN Do
- Can quote new products.
- Can accept deposits from consumers as a reservation for a future sale.
- Can utilize PCDX to begin setup and PDI.
- Can, and should, warranty register impacted product that was delivered to consumers prior to the release of the stop sale to ensure Polaris has accurate records and can notify the customer if required.
What Dealers CANNOT Do
- Cannot complete a sale.
- Cannot deliver newly purchased impacted products to consumers.
- Cannot allow a consumer to purchase and take an affected product.
- Cannot warranty register an affected product (unless delivered to the consumer prior to the release of the stop sale).
- Cannot hold customers’ vehicles in service against their will.
Will Polaris notify consumers?
Yes. Polaris will mail a standard consumer notification letter outlining the nature of this bulletin in the United States and Canada. Any updates regarding customer notifications will be communicated with a revision to the bulletin document.
Should dealers notify consumers?
Yes. Dealers should follow their standard process for contacting consumers regarding bulletin work on their affected vehicles. Dealers should reference the STOP site for a list of their dealership’s affected VINs.
Is training required before ordering parts or filing claims for this bulletin?
Yes. Polaris requires one person from a dealership to be certified before parts ordering may occur and warranty claims may be processed.
What parts are required to update the vehicles affected by this bulletin, and will dealers need to order them? Part Number 4011371 BREAKER-CIRCUIT,10 AMP is required to perform this update, and will need to be ordered. Note that quantities required to update one VIN vary by vehicle:
- Indian Motorcycle 111 c.i.: 1 circuit breaker
- Indian Motorcycle FTR: 3 circuit breakers
- Slingshot: 2 circuit breakers
Bulletin Part Number 4011371 is the same as the part number for circuit breakers in dealer’s service parts inventory. How does a dealer know if they’re using a good circuit breaker?
Any circuit breaker in service parts inventory without a red paint dot should NOT be used. Reference the bulletin document for photos and information to help locate the paint markings.
What if parts are showing on backorder or not available?
Dealers should still place orders for the quantities required. It’s important to get all orders entered into the system so Polaris can track demand and keep parts flowing to dealers.
Do any parts need to be returned as part of this bulletin?
Circuit breakers removed from vehicles do not need to be returned. However, any circuit breaker in service parts inventory without a red paint dot will need to be returned. Reference the bulletin document to file a part stock warranty claim for these parts.
Are the parts returnable if a dealer over orders?
No. Our standard RMA policy excludes the return of Service or Safety Bulletin parts.
How does a dealer know if/when they’re receiving parts?
Follow this path: DEX Homepage -> PG&A -> Purchase Order Inquiry. Once there, follow these steps:
Will Dealers have all of the appropriate tools to complete this bulletin?
Yes. No tools are required to perform the Slingshot or 111 c.i. bulletin. FTR requires a ratchet and 6mm Allen.
Will dealers be paid for performing this update?
Yes. Dealers will be reimbursed for the cost of labor to perform the update.
How does a dealer warranty register a unit that a customer has paid for and taken delivery of PRIOR to the STOP SALE announcement?
The warranty registration capability is disabled for all units affected by the stop sale. If the unit has not been paid for, or if the unit has not yet been delivered to the customer, you should retrieve or hold the unit until repairs have been completed.
In the event that a warranty registration must be completed, please submit an Ask Polaris case using Sales Question > Wholegoods Question and include the following:
- Completed PCDX Customer Information and Customer Delivery form
- Sales invoices: Paper & DMS
- Copies of form of payment document or payment check
- Copies of purchaser’s identification
- Copies of the state registration forms unless the registration was VERY recent and this has not yet been obtained
- The promo selection for the unit (Program Number, Rebate Amount, Promotional Financing, etc.) Salesperson’s First Name and Last Name and My Polaris Rewards Username to award points or spiffs.
* Warranty Registrations that are received and processed by Polaris more than three (3) days after the date of the retail delivery of the unit to the customer will not qualify for any financial incentives and may be assessed a $300 late fee.
If you have questions that are not addressed in this document or in the bulletin, contact Polaris Service through Ask Polaris or by phone at 800-330-9407.
I‐19‐05‐B
Dear Indian Motorcycle Owner,
Our records indicate that you are the owner of an Indian Motorcycle affected by Safety Recall I‐19‐05‐B that was announced on December 12, 2019.
Indian Motorcycle has identified some 2019 Indian FTR 1200 motorcycles built from 2/12/2019 through 7/31/2019 may have 10A circuit breakers that do not meet quality standards. Affected circuit breakers do not meet functional specifications and may cause an engine to unexpectedly stop running, increasing the risk of a crash. A letter will arrive at your address by postal mail that provides more information about the update and what you should do next.
Visit our On‐Road Safety Recall page to verify if your Indian Motorcycle is impacted by the recall. Contact your dealer to schedule a service appointment or complete a transfer of ownership if you no longer own the vehicle. Your local Indian Motorcycle dealer can be found on our Dealer Locator page.
While your dealer is in the best position to answer your questions, you can also call our Indian
Motorcycle Customer Connections Department at 1‐877‐204‐3697 to speak with a representative.
Sincerely,
I‐19‐05‐A
Dear Indian Motorcycle Owner,
Our records indicate that you are the owner of an Indian Motorcycle affected by Safety Recall I‐19‐05‐A that was announced on December 12, 2019.
Indian Motorcycle has identified some 2019 Indian (111 c.i.) motorcycles built from 2/12/2019 through 7/31/2019 may have a 10A circuit breaker that does not meet quality standards. Affected circuit breakers do not meet functional specifications and may cause an engine to unexpectedly stop running, increasing the risk of a crash. A letter will arrive at your address by postal mail that provides more information about the update and what you should do next.
Visit our On‐Road Safety Recall page to verify if your Indian Motorcycle is impacted by the recall. Contact your dealer to schedule a service appointment or complete a transfer of ownership if you no longer own the vehicle. Your local Indian Motorcycle dealer can be found on our Dealer Locator page.
While your dealer is in the best position to answer your questions, you can also call our Indian
Motorcycle Customer Connections Department at 1‐877‐204‐3697 to speak with a representative.
Sincerely,
8 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| INDIAN | CHIEF DARK HORSE | 2019 |
| INDIAN | CHIEFTAIN | 2019 |
| INDIAN | CHIEFTAIN DARK HORSE | 2019 |
| INDIAN | FTR1200 | 2019 |
| INDIAN | ROADMASTER | 2019 |
| INDIAN | SPRINGFIELD | 2019 |
| INDIAN | SPRINGFIELD DARK HORSE | 2019 |
| INDIAN | VINTAGE | 2019 |
14 Associated Documents
Remedy Instructions and TSB
RCRIT-19V882-6411.pdf 3322.278KB
Miscellaneous Document – Consumer Email
RMISC-19V882-7190.pdf 126.768KB
Miscellaneous Document – Consumer Email I‐19‐05‐B
RMISC-19V882-5092.pdf 126.684KB
Remedy Instructions and TSB
RCRIT-19V882-8840.pdf 3382.183KB
Manufacturer Notices(to Dealers,etc)- Dealer Email
Miscellaneous Document – 2019 10A Circuit Breaker Safety Bulletin FAQ
RMISC-19V882-0894.pdf 350.199KB
ISSUED Owner Notification Letter(Part 577)
RCONL-19V882-9117.pdf 147.142KB
Recall Quarterly Report #1, 2020-1
RCLQRT-19V882-6557.PDF 211.148KB
Recall Acknowledgement
Defect Notice 573 Report
RCLRPT-19V882-7549.PDF 214.19KB
ISSUED Renotification Notice – 2nd Notification Postcard
RCRN-19V882-3364.pdf 204.858KB
ISSUED Renotification Notice – 2nd notification letter
RCRN-19V882-3474.pdf 146.903KB
Recall Quarterly Report #3, 2020-3
RCLQRT-19V882-2447.PDF 211.333KB
Recall Quarterly Report #2, 2020-2
RCLQRT-19V882-7287.PDF 211.248KB
Latest Recalls Documents
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