LIT-122-00 – Light Duty Catalog 600-8,000 LBS Axle Capacity – DEXTER

SEOCONTENT-START

07/17 © 1992 – 2017 Dexter Axle Company. LIT-122-00
2900 Industrial Parkway East n Elkhart, IN 46516
Phone: 574-295-7888 n Fax: 574-295-8666
www.dexteraxle.com
ISO 9001:2015 Certified
This information is intended as a guide for the proper specification and application of Dexter running gear,
associated components and accessories.
Dexter offers a full line of trailer axles that can be used in many different applications. When specifying any
pre-engineered components such as axles, it is the responsibility of the trailer designer to insure compatibility
with the vehicle and all of its sub-systems.
Important Information
The information presented is meant to assist trailer manufacturers in the specification of their running gear
components. Dexter does not warrant that the information given constitutes an approved trailer design or
application. Dynamic loading, travel requirements unique to the trailer design, unusual service conditions,
trailer configurations, unequal load distribution, hitch or coupler arrangements and towing vehicle suspension
characteristics can significantly affect the performance of any trailer axle and/or suspension systems. It remains
the responsibility of the trailer manufacturer to evaluate, specify and test their trailer/running gear combination
before production and to certify it as such. While the information presented at the time of this writing is current,
it is subject to change as designs and components evolve over time.
Disclaimer of Warranty and Limitation of Liability
All users of this product catalog acknowledge that the information presented is significantly affected by factors
within the exclusive knowledge of the user including, among other things, service conditions, trailer configurations,
load distributions, hitch and coupler arrangements and tow vehicle suspension characteristics, that the users
have independently investigated these factors and have solely relied on those investigations when using this
catalog, and that it is the responsibility of the user to adequately specify, evaluate and test its trailer/running gear
combinations.
DEXTER DISCLAIMS ALL WARRANTIES, WHETHER WRITTEN, ORAL OR IMPLIED, IN FACT OR IN LAW
(INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE),
ASSOCIATED WITH THE USE OF THE CATALOG AND WITH ANY INFORMATION PRESENTED BY THIS
CATALOG.
Dexter shall not be liable in damages (whether compensatory, punitive, direct, indirect, special, incidental or
consequential) to any user of this catalog under contract, tort, strict liability or any other theory of liability, and
any user agrees to indemnify and hold Dexter harmless from any and all claims, actions or other proceedings
(including attorney fees and court costs) arising out of the use of this catalog to the extent said claims, actions
or other proceedings do not arise out of the sole and exclusive negligence of Dexter.
Load Ratings
The maximum load carrying capacity of any assembly is limited to the lowest load rating of any individual
component selected. For instance, the load rating of a pair of wheels may be lower than other axle components
selected. If this is the case, the load carrying capacity of the axle assembly is reduced accordingly. As a specific
example, if a pair of wheels is rated at 1500 pounds each and is used with other components rated at 4000
pounds per axle, the maximum load capacity is limited to 3000 pounds. If two tires are rated at 1400 pounds
each and are used on this assembly, the maximum load carrying capacity is limited to 2800 pounds.
Axle Orientation
When working with trailer running gear, it is important to understand the various features and descriptions of
the equipment. Most trailer axles are directional by nature, that is, it is imperative that they be installed onto the
trailer in the proper manner to ensure brake functioning and correct wheel alignment. The front of the axle must
be oriented toward the front of the trailer. The convention used to define right and left is based on viewing the
trailer from the rear and facing in the direction of forward travel.
Introduction
Features to help identify the front of the axle:
• Electric brake wires exit brake backing plates toward the rear of the axle.
• 12¹⁄₄” hydraulic brakes have view ports through the dust shield on the back of the assembly. Where the brake
lining is visible in the view port, that will indicate the rear or secondary shoe which is always oriented toward
the rear of the axle.
• Slipper springs have the spring eye at the front of the axle.
• Leaf spring axles with inner wiring have the wires exit the tube toward the rear of the axle.
• Torflex® axles have the wheel center trailing behind the axle tube.
• Axles using ³⁄₄” spherical ball seat wheel nuts will have right and left handed threads. The right handed thread
must be on the right end or curb side of the axle while the left handed thread will be on the left end or road
side of the axle.
Stub Axle Disclaimer
A stub axle is described as a trailer axle spindle, welded to a short length of tubing. Stub axles may be specified
and purchased as plain spindle/tube weldments or they may be fully assembled wheel end units, with or without
trailer brakes.
These incomplete axles are sold to manufacturers who wish to incorporate them into a variety of applications
such as specialty vehicular axles, belt tensioning devices, machinery pivot points, etc. Dexter has no control of
the design intent of these special applications and therefore cannot apply a rating or capacity to these
components.
The spindle/tube connection has been designed for suitable stress levels when used in a trailer axle, mounted
to an approved suspension system and loaded to no more than the stated capacity. The use of all or part of the
product for applications other than its intended purpose may not be appropriate. It is the customers’ responsibility
to determine the efficacy and safety of their particular application.
Torflex® axles can also be purchased as stub axles. This type of axle incorporates a self-contained suspension
system. They can be specified as stub assemblies that will be rated for capacity when fitted with approved
mounting brackets. The stated capacity will be based on the lowest rated component in each assembly.
These stub assemblies are essentially half axles that are intended to be mounted to the trailer chassis independent
of each other. The trailer manufacturer must assume responsibility for the integrity of the attachment as well as
the final wheel alignment since independent mounting puts these critical aspects out of Dexter’s control. If used
in pairs of unequal capacity, the trailer manufacturer should assign a Gross Axle Weight Rating of not more than
two times the capacity of the lower rated sub assembly.
GAL-DEX®
GAL-DEX® is a galvanic coating used for corrosion protection of equipment in marine applications and is available
on popular hubs and hub-drums and attaching parts.
• GAL-DEX® coating is a process that coats parts by overlapping zinc and aluminum flakes in an inorganic
binder.
• Barrier protection – coating serves as a barrier between steel substrate and elements.
• Galvanic action – the zinc corrodes to protect the steel.
• Passivation – the metal oxide slows down the corrosion reaction (3 times greater protection than pure zinc).
• Self-repairing – coating migrates to damaged areas and restores barrier protection.
• Corrosion resistance – provides Salt Spray protection in excess of 1,000 hours.

4
General Applications
Axle Types
600-1100 Lbs. Capacity
• Ideal application for light utility, for hauling personal watercraft
and motorcycles
• Complete service manual
• Heavy duty 1¹⁄₁₆” spindle design
• Precision machined steel spindles and integral cast iron
hub/drums
• Short version spindle for trailers with extremely short overhangs
• 7″ x 1¹⁄₄” electric and 7″ x 1³⁄₄” hydraulic brakes
• Electric brakes are available with and without parking feature
• Standard grease lubrication; E-Z Lube® option
• Lower cost • Totally rubber-cushioned for smooth, quiet, independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Rubber cords compounded for maximum dependability
and durability
• Load-carrying cross member
• Self-damping action
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• Low profile brackets available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
8
CAUTION: Triple axle assemblies are NOT recommended
for #8 Torflex® axles.
600 – 1100 LBS. CAPACITY
5
Torflex® Application Information
600 – 1100 LBS. CAPACITY
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down Low 3.84 2.83 2.54 3.70 1.79 3.92
32° Down Low 3.13 3.39 1.67 3.95 0.89 4.00
22.5° Down Low 2.54 3.70 1.01 4.00 0.23 3.92
10° Down Low 1.70 3.94 0.14 3.91 -0.60 3.66
0° Low 1.01 4.00 -0.52 3.70 -1.21 3.33
10° Up Low 0.32 3.94 -1.14 3.37 -1.76 2.89
22.5° Up Low -0.52 3.70 -1.82 2.83 -2.32 2.22
H = Height
L = Length
8
Articulation Dimensions
Dimensions are for low profile, top mount
only. Side mount is .18″ higher. Allow 3″ bump
clearance from full load.
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
Arm Length
L
Axle Location
Start Angle
Top of
Bracket
Center of
Spindle
H
DEXTER
Forward
Left Hand
Assembly Shown
6
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
ST175/80R13 11.2 12.0 2.5 13.7 9.5 11.2 12.0 1.7 12.9 10.3 1.0 12.2 11.0
4.80-8 7.9 8.8 2.5 10.4 6.3 7.9 8.8 1.7 9.6 7.1 1.0 8.9 7.8
4.80-12 9.5 10.8 2.5 12.0 8.3 9.5 10.8 1.7 11.2 9.1 1.0 10.5 9.8
20.5 x 8.0-10 9.7 10.8 2.5 12.2 8.3 9.7 10.8 1.7 11.4 9.1 1.0 10.7 9.8
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C B C H B C
ST175/80R13 0.1 11.3 11.9 -0.5 10.7 12.5 -1.1 10.1 13.1 -1.8 9.4 13.8
4.80-8 0.1 8.0 8.7 -0.5 7.4 9.3 -1.1 6.8 9.9 -1.8 6.1 10.6
4.80-12 0.1 9.6 10.7 -0.5 9.0 11.3 -1.1 8.4 11.9 -1.8 7.7 12.6
20.5 x 8.0-10 0.1 9.8 10.7 -0.5 9.2 11.3 -1.1 8.6 11.9 -1.8 7.9 12.6
Torflex® Application Information
600 – 1100 LBS. CAPACITY
8 Full Load Dimensions
Dimensions are for low profile, top mount only. Side mount is .18″ higher. Allow 3″ bump clearance from full load.
C E
B D
H
10° Dn, 0°, 10° Up, 22.5° Up
C
E
B
D
H
22.5° Dn, 45° DN
Top of
Bracket
Top of
Bracket
Side Mount Hanger
#8 Bracket Dimensions
Low
A 1.00
B 2.38
C 8.00
D 7.75
E 10.00
F 2.88
G 2.00
J 1.57
Bolt Size ¹⁄₂” bolt
Tube Size 1.75
#8 Overhang Per Side
Spindle Min. Max.
Short 4.75″ 9.04″
Standard 6.00″ 9.04″
1/2G
F
A
E D
For Wiring
Access
Bolt Size
C
A
B
J
G
Right Hand Side
of Axle Shown
Forward Low Profile
7
440 and 545 Hub Group
2 3
9
24
5
8A 8B
4 6 7 8
28
25A&B
13
1
1A
27
26A&B
20
28
12 30 29
4 5 11 6 8A 8B
E-Z Lube® axles with spindle
washer prior to mid 2002
11A
Exp800_2-13
600 – 1100 LBS. CAPACITY
Grease Lube Parts
Item Part No. Description
1 010-009-00 Grease Seal
1A 010-060-00 Grease Seal for E-Z Lube®
2 031-031-02 L44649 Inner Bearing Cone
3 031-031-01 L44610 Inner Bearing Cup
4 031-031-01 L44610 Outer Bearing Cup
5 031-031-02 L44649 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-003-00 Grease Cap
8A 021-041-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 007-040-00 Wheel Bolt
11 005-101-00 Tang Washer for E-Z Lube® (before 2002)
11A 005-151-00 Spindle Washer for E-Z Lube® (before 2002)
12 005-023-00 Spindle Washer for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
30 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
Brakes
Item Part No. Description
20 K23-047-00/K23-048-00 LH/RH 7″x1¼” Electric
ns K23-103-00/K23-104-00 LH/RH 7″x1¼” Electric w/park
ns K23-398-00/K23-399-00 LH/RH 7″x1¾” Hydraulic Uni-servo
ns – not shown
Note: Spindle is not available for resale.
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
ns 008-173-16 ½” Studs, elec. brakes ONLY 4 on 4.00
ns 008-276-05 ½” Studs, hyd. brakes ONLY 4 on 4.00
26A 008-257-05 ½” Studs, elec. brakes ONLY 5 on 4.50
26B 008-271-07 ½” Studs, hyd. brakes ONLY 5 on 4.50
27 008-173-15 ½” Tapped, elec. brakes ONLY 4 on 4.00
ns 008-257-04 ½” Tapped, elec. brakes ONLY 5 on 4.50
ns 008-271-04 ½” Tapped, hyd. brakes ONLY 5 on 4.50
Plain Hubs
ns 008-091-05 ½” Studs 4 on 4.00
24 008-091-04 ½” Tapped 4 on 4.00
25A 008-259-05 ½” Studs, 8″-12″ wheels ONLY 5 on 4.50
25B 008-258-05 ½” Studs, 13″-15″ wheels ONLY 5 on 4.50
ns 008-259-04 ½” Tapped, 8″-12″ wheels ONLY 5 on 4.50
ns 008-258-04 ½” Tapped, 13″-15″ wheels ONLY 5 on 4.50
Studs & Wheel Nuts
Item Part No. Description
9 007-040-00 ½-20 Wheel Bolt
13 006-080-00 ½-20 60° Cone Nut
28 007-246-00 ½-20 Press-in Stud
8
7″ x 1¹⁄₄” Electric Brake
Torflex® CSA approved at 2000#/11.3 SLR; 2200#/10.2 SLR
14
12
1
2
15
13
11
15
3
3
9
4
5 6
10
7
8 8
8
7X1E_7-08
This brake is rated to a maximum
capacity of 2200 lbs. / pair
600 – 1100 LBS. CAPACITY
Electric Brake
Item Part No. Qty/Brk Description
0 K23-047-00 1 LH Complete Brake Assembly (shown)
0 K23-048-00 1 RH Complete Brake Assembly
1 036-036-04 1 Backing Plate Assembly
(includes items #11, 13)
2 046-023-00 2 Shoe Hold Down Clip
3 K71-045-00 1 Shoe & Lining Kit Contains:
1 #040-125-00 Primary Shoe & Lining
2 #040-049-00 Secondary Shoe & Lining
4 046-024-00 1 Retractor spring
5 047-114-04 1 LH Actuating Lever Arm
5 047-115-04 1 RH Actuating Lever Arm
6 046-030-00 2 Anchor Post Clip
7 027-005-00 1 Wire Clip
For brakes manufactured after 4/1/90
8 K71-057-00 1 Magnet Kit Contains:
1 #042-134-00 Magnet
1 #046-121-00 Magnet Clip
1 #046-086-00 Magnet Spring
9 046-022-00 1 Adjusting Screw Spring
10 043-021-00 1 Adjusting Screw
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
13 064-001-00 1 Stabilizer Bracket
14 046-007-00 1 Adjuster Slot Plug
For brakes manufactured after 8/1/91
15 046-114-00 2 Shoe Centering Spring
* Not included with complete brake assembly. Item sold separately.
Sprung CSA approved at 2000#/12.8 SLR; 2200#/10.2 SLR
9
7″ x 1¹⁄₄” Electric Brake With Parking Feature
600 – 1100 LBS. CAPACITY
CSA approved at 2000#/11.3 SLR; 2200#/10.2 SLR
14
12
2
15
13
11
15
3
3
9
4
10
29
22
21 26 28 27
30
25 24
23
8 8
8
31
7X1EPF_7-08
This brake is rated to a maximum
capacity of 2200 lbs. / pair
Electric Parking Brake
Item Part No. Qty/Brk Description
0 K23-103-00 1 LH Complete Brake Assembly (shown)
0 K23-104-00 1 RH Complete Brake Assembly
2 046-023-00 2 Shoe Hold Down Clip
3 K71-045-00 1 Shoe & Lining Kit Contains:
1 #040-125-00 Primary Shoe &Lining
2 #040-049-00 Secondary Shoe &Lining
4 046-024-00 1 Retractor spring
For brakes manufactured after 4/1/90
8 K71-057-00 1 Magnet Kit Contains:
1 #042-134-00 Magnet
1 #046-121-00 Magnet Clip
1 #046-086-00 Magnet Spring
9 046-022-00 1 Adjusting Screw Spring
10 043-021-00 1 Adjusting Screw
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
13 064-001-00 1 Stabilizer Bracket
14 046-007-00 1 Adjuster Slot Plug
For brakes manufactured after 8/1/91
15 046-114-00 2 Shoe Centering Spring
* Not included with complete brake assembly. Item sold separately.
Electric Parking Brake
Item Part No. Qty/Brk Description
21 036-036-07 1 LH Backing Plate & Lever Arm
(includes items #22-30, 2, 11, 13)
21 036-036-08 1 RH Backing Plate & Lever Arm
(includes items #22-30, 2, 11, 13)
22 039-041-00 1 LH Pivot Pin & Cam Sub-Assembly
22 039-042-00 1 RH Pivot Pin & Cam Sub-Assembly
23 047-079-00 1 Lever
24 006-075-00 1 Self Locking Nut
25 005-056-00 1 Washer
26 038-057-00 1 Anchor Pin
27 006-074-00 1 Self Locking Nut
28 071-031-00 1 Spacer
29 047-114-02 1 LH Lever Arm & Cam Assembly
29 047-115-02 1 RH Lever Arm & Cam Assembly
30 071-033-00 1 Lever Stop
31 027-005-00 1 Wire Clip
10
7″ x 1³⁄₄” Hydraulic Brake
CSA approved at 2500#/11.2 SLR
600 – 1100 LBS. CAPACITY
1 2
3
4
5
6
7
8
9
9
11
12
9
9 15
16
9
17
9
9
9
9
18 7X1-75H_8-08
Note: Uni-Servo brakes to be used with surge actuator
This brake is rated to a maximum
capacity of 2500 lbs. / pair Hydraulic Brake
Item Part No. Qty/Brk Description
0 K23-398-00 1 LH Complete Brake Assembly (shown)
0 K23-399-00 1 RH Complete Brake Assembly
1 036-038-00 1 Backing Plate
2 007-041-00 4 Brake Mounting Bolt – Press-in
3 054-080-03 1 Wheel Cylinder Assembly – LH (includes item #17)
3 054-080-04 1 Wheel Cylinder Assembly – RH (includes item #17)
4 038-072-00 1 Anchor Post
5 005-004-00 1 Lock Washer
6 007-235-00 1 Counter Sunk Cap Screw
7 006-010-00 1 Hex Nut
8 007-234-00 1 Socket Head Cap Screw
9 K71-466-00 1 Shoe & Lining Kit Contains:
1 #040-327-01 Primary Shoe & Lining
1 #040-328-01 Secondary Shoe & Lining
2 #046-006-00 Shoe Hold Down Spring
4 #035-001-00 Shoe Hold Down Spring Cup
2 #049-014-00 Shoe Hold Down Pin
11 046-126-00 1 Retractor spring
12 046-127-00 1 Adjusting Screw Spring
15 043-004-00 1 Adjuster Screw Assembly
16 046-007-00 1 Adjuster Slot Plug
17 054-084-00 1 Bleeder Screw 6mm Thread (brakes before 1/97)
17 054-088-00 1 Bleeder Screw 7mm Thread (brakes after 1/97)
*18 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
11
General Applications
1000 – 2200 LBS. CAPACITY
Axle Types
9 1000-2200 Lbs. Capacity
• Complete service manual
• Heavy duty 1¹⁄₁₆” spindle design
• Precision machined steel spindles and integral
cast iron hub/drums
• CSA approved 7″ x 1¹⁄₄” electric and 7″ x 1³⁄₄”
hydraulic brakes
• Electric brakes are available with and without
parking feature
• Standard grease lubrication; E-Z Lube® option
• Press-in wheel studs
• Inner wiring system for easier installation and
protection of brake wiring
• Optional hot dipped galvanized axle beam
• Optional GAL-DEX® coated cast iron hub
D20 LEAF SPRING
• Designed for fold-down campers, light utility, boat
trailer applications
• Totally rubber-cushioned for smooth, quiet,
independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Rubber cords compounded for maximum dependability
and durability
• Load-carrying cross member
• Self-damping action
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• High and low profile brackets with optional mounting
brackets available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis
of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
CAUTION: Triple axle assemblies are NOT recommended
for #9 Torflex® axles.
• Designed for light-capacity trailers
• Designed for travel trailers being towed by smaller automobiles
• High strength 1³⁄₄” diameter tube for straight axles and 2³⁄₈”
for drops
• Straight or Drop spindles (4″ drop only)
• High quality alloy steel springs in a variety of capacities
• Single, tandem, or triple axle assemblies with equalized
suspensions
• Slipper spring or double eye leaf spring suspension
• Optional hanger and attaching parts kits available
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
• 5 year limited warranty
12
9
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .18″ higher. Allow 3″ bump
clearance from full load.
1000 – 2200 LBS. CAPACITY
Torflex® Application Information
DEXTER
L
H
Axle Location
Top of
Bracket
Start Angle
Center of
Spindle
Arm Length
Forward
Left Hand
Assembly Shown
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 5.46 4.24 3.52 5.54 2.39 5.88
High 6.33 4.24 4.39 5.54 3.26 5.88
32° Down
Low 4.40 5.09 2.21 5.92 1.04 6.00
High 5.27 5.09 3.08 5.92 1.91 6.00
22.5° Down
Low 3.52 5.54 1.22 6.00 0.05 5.88
High 4.39 5.54 2.09 6.00 .92 5.88
10° Down
Low 2.26 5.91 -0.08 5.86 -1.20 5.49
High 3.13 5.91 0.79 5.86 -0.33 5.49
0°
Low 1.22 6.00 -1.08 5.54 -2.11 4.99
High 2.09 6.00 -0.21 5.54 -1.24 4.99
10° Up
Low 0.18 5.91 -2.00 5.06 -2.93 4.33
High 1.05 5.91 -1.13 5.06 -2.06 4.33
22.5° Up
Low -1.08 5.54 -3.02 4.24 -3.77 3.33
High -0.21 5.54 -2.15 4.24 -2.90 3.33
H = Height
L = Length
13
Torflex® Application Information
#9 Overhang Per Side
Spindle Min. Max.
Short 6.00″ 10.90″
Standard 6.50″ 10.90″
9
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .88″ higher. Side mount is .18″ higher.
Allow 3″ bump clearance from full load.
C E
B D
H
10° Dn, 0°, 10° Up, 22.5° Up
C
E
B
D
H
22.5° Dn, 45° DN
Top of
Bracket
Top of
Bracket
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
ST175/80R13 11.2 12.0 3.5 14.7 8.5 11.2 12.0 2.2 13.4 9.8 1.2 12.4 10.8
4.80-8 7.9 8.8 3.5 11.4 5.3 7.9 8.8 2.2 10.1 6.6 1.2 9.1 7.6
4.80-12 9.5 10.8 3.5 13.0 7.3 9.5 10.8 2.2 11.7 8.6 1.2 10.7 9.6
20.5 x 8.0-10 9.7 10.8 3.5 13.2 7.3 9.7 10.8 2.2 11.9 8.6 1.2 10.9 9.6
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
ST175/80R13 -0.1 11.1 12.1 -1.1 10.1 13.1 -2.0 9.2 14.0 -3.0 8.2 15.0
4.80-8 -0.1 7.8 8.9 -1.1 6.8 9.9 -2.0 5.9 10.8 -3.0 4.9 11.8
4.80-12 -0.1 9.4 10.9 -1.1 8.4 11.9 -2.0 7.5 12.8 -3.0 6.5 13.8
20.5 x 8.0-10 -0.1 9.6 10.9 -1.1 8.6 11.9 -2.0 7.7 12.8 -3.0 6.7 13.8
F
E
P
Q
N
High Profile
#9 Bracket Dimensions
Low High
A 1.00 1.00
B 2.38 2.38
C 8.00 8.00
D 7.75 7.75
E 10.00 10.00
F 2.88 3.75
G 2.00 2.00
J 1.57 1.57
N —- .86
P .94 .94
Q 1.00 1.00
Bolt Size ¹⁄₂” bolt
Tube Size 2.17 2.17
G
J
A
F
E D
A
B
C
Bolt Size
1/2G
For Wiring
Access
Right Hand Side
of Axle Shown
Forward Low Profile
Side Mount Hanger
1000 – 2200 LBS. CAPACITY
14
Leaf Spring Application Information
1000 – 2200 LBS. CAPACITY
D20 Overhang Per Side
Min. Max.
Straight 5.75″ 7.62″
Drop 7.62″ 9.00″
A, B, E – Hanger Spacing
C – Axle Spacing
D – Axle Location
H – Center of Spindle
Y – Frame Height
Z – Top of Tire to Bottom of Frame
SLR – Static Load Radius
To determine these values, contact
your local sales engineer or
distributor to run ProSpec™.
Double Eye Springs
For Standard 33″ Axle Spacing
Single A/P-122-00
Tandem A/P-233-00
Triple A/P-335-00
Spring Length
21″ 24″ 26″
A 19.62 23.50 25.75
B 25.00 27.50 29.50
C 28.75 31.00 33.00
D 10.62 12.00 13.00
E 28.75 31.00 33.00
For Optional 35″ Axle Spacing
Tandem A/P-264-00
Triple A/P-364-00
Spring Length
21″ 24″ 26″
B 26.00 28.50 30.50
C 30.80 33.00 35.00
D 10.62 12.00 13.00
E 30.80 33.00 35.00
D
A
E B
D C C
B
D
B B
C
Z
Y
SLR
H
H
Z
Y
SLR
Z
Y
SLR
H
Forward
Double Eye Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-104-00 HGR-105-00 HGR-248-00 HGR-249-00 HGR-348-00
028-005-00 Hanger 3.25″ 2 —- 4 2 4
028-006-00 Front Hanger 1.44″ —- 2 —- —- —-
029-008-00 Front Hanger 2.06″ —- —- —- 4 —-
029-031-00 Center Hanger 3.62″ —- —- 2 —- 4
030-020-00 Rear Hanger .91″ 2 2 —- —- —-
Attaching Parts Kits
Part No. Description A/P-122-00 A/P-233-00 A/P-264-00† A/P-335-00 A/P-364-00†
006-092-01 Flange Locknut 6 14 14 22 22
007-126-00 Shackle Bolt 2 6 6 10 10
013-104-02 Equalizer —- 2 —- 2 —-
013-105-02 Equalizer —- —- —- 2 —-
013-122-02 Equalizer —- —- 2 —- 2
013-126-02 Equalizer —- —- —- —- 2
018-011-00 Shackle Link —- 4 4 6 6
018-012-00 Shackle Link, Long 2 —- —- —- —-
018-020-00 Shackle Link Assembly —- 4 4 6 6
018-021-00 Shackle Link Assembly, Long 2 —- —- —- —-
† For 35″ axle spacing using 26″ springs
Slipper Spring Axle Assemblies
Hanger Kits
Part No. Description Ht. HGR-115-00
028-039-00 Front Hanger 3.25″ 2
030-037-00 Rear Hanger 1.44″ 2
Attaching Parts Kits
Part No. Description A/P-115-00
006-092-01 Locknut 2
007-126-00 Shackle Bolt 2
Note: Common A/P kits are available in marine grade coating.
Some combinations of hangers and spring mountings may result in
insufficient bump clearance. Refer to the Miscellaneous section for
additional hanger kits, A/P kits, or other tires.
Slipper Springs A/P-115-00
Z
Y SLR
1/2 DIA.
13.0
H
25.00
Forward
15
440 and 545 Hub Group
2 3
9
24
5
8A 8B
4 6 7 8
28
25A&B
13
1
1A
27
26A&B
20
28
12 30 29
4 5 11 6 8A 8B
E-Z Lube® axles with spindle
washer prior to mid 2002
11A
Exp800_2-13
Studs & Wheel Nuts
Item Part No. Description
9 007-040-00 ½-20 Wheel Bolt
13 006-080-00 ½-20 60° Cone Nut
28 007-246-00 ½-20 Press-in Stud
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
ns 008-173-16 ½” Studs, elec. brakes ONLY 4 on 4.00
ns 008-276-05 ½” Studs, hyd. brakes ONLY 4 on 4.00
26A 008-257-05 ½” Studs, elec. brakes ONLY 5 on 4.50
26B 008-271-07 ½” Studs, hyd. brakes ONLY 5 on 4.50
27 008-173-15 ½” Tapped, elec. brakes ONLY 4 on 4.00
ns 008-257-04 ½” Tapped, elec. brakes ONLY 5 on 4.50
ns 008-271-04 ½” Tapped, hyd. brakes ONLY 5 on 4.50
Plain Hubs
ns 008-091-05 ½” Studs 4 on 4.00
24 008-091-04 ½” Tapped 4 on 4.00
25A 008-259-05
008-259-50
½” Studs, 8″-12″ wheels ONLY
½” Studs, 8″-12″ wheels ONLY
GAL-DEX® coated
5 on 4.50
5 on 4.50
25B 008-258-05
008-258-50
½” Studs, 13″-15″ wheels ONLY
½” Studs, 13″-15″ wheels ONLY
GAL-DEX® coated
5 on 4.50
5 on 4.50
ns 008-259-04 ½” Tapped, 8″-12″ wheels ONLY 5 on 4.50
ns 008-258-04 ½” Tapped, 13″-15″ wheels ONLY 5 on 4.50 Brakes
Item Part No. Description
20 K23-047-00/K23-048-00 LH/RH 7″x1¼” Electric
ns K23-103-00/K23-104-00 LH/RH 7″x1¼” Electric w/park
ns K23-398-00/K23-399-00 LH/RH 7″x1¾” Hydraulic Uni-servo
ns – not shown
Note: Spindle is not available for resale.
Grease Lube Parts
Item Part No. Description
1 010-009-00 Grease Seal
1A 010-060-00 Grease Seal for E-Z Lube®
2 031-031-02 L44649 Inner Bearing Cone
3 031-031-01 L44610 Inner Bearing Cup
4 031-031-01 L44610 Outer Bearing Cup
5 031-031-02 L44649 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-003-00 Grease Cap
8A 021-041-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 007-040-00 Wheel Bolt
11 005-101-00 Tang Washer for E-Z Lube® (before 2002)
11A 005-151-00 Spindle Washer for E-Z Lube® (before 2002)
12 005-023-00 Spindle Washer for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
30 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
1000 – 2200 LBS. CAPACITY
16
7″ x 1¹⁄₄” Electric Brake
CSA approved at 2000#/11.3 SLR; 2200#/10.2 SLR
14
12
1
2
15
13
11
15
3
3
9
4
5 6
10
7
8 8
8
7X1E_7-08
This brake is rated to a maximum
capacity of 2200 lbs. / pair Electric Brake
Item Part No. Qty/Brk Description
0 K23-047-00 1 LH Complete Brake Assembly (shown)
0 K23-048-00 1 RH Complete Brake Assembly
1 036-036-04 1 Backing Plate Assembly
(includes items #11, 13)
2 046-023-00 2 Shoe Hold Down Clip
3 K71-045-00 1 Shoe & Lining Kit Contains:
1 #040-125-00 Primary Shoe & Lining
2 #040-049-00 Secondary Shoe & Lining
4 046-024-00 1 Retractor spring
5 047-114-03 1 LH Actuating Lever Arm
5 047-115-03 1 RH Actuating Lever Arm
6 046-030-00 2 Anchor Post Clip
7 027-005-00 1 Wire Clip
For brakes manufactured after 4/1/90
8 K71-057-00 1 Magnet Kit Contains:
1 #042-134-00 Magnet
1 #046-121-00 Magnet Clip
1 #046-086-00 Magnet Spring
9 046-022-00 1 Adjusting Screw Spring
10 043-021-00 1 Adjusting Screw
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
13 064-001-00 1 Stabilizer Bracket
14 046-007-00 1 Adjuster Slot Plug
For brakes manufactured after 8/1/91
15 046-114-00 2 Shoe Centering Spring
* Not included with complete brake assembly. Item sold separately.
1000 – 2200 LBS. CAPACITY
17
7″ x 1¹⁄₄” Electric Brake With Parking Feature
CSA approved at 2000#/11.3 SLR; 2200#/10.2 SLR
14
12
2
15
13
11
15
3
3
9
4
10
29
22
21 26 28 27
30
25 24
23
8 8
8
31
7X1EPF_7-08
This brake is rated to a maximum
capacity of 2200 lbs. / pair
Electric Parking Brake
Item Part No. Qty/Brk Description
0 K23-103-00 1 LH Complete Brake Assembly (shown)
0 K23-104-00 1 RH Complete Brake Assembly
2 046-023-00 2 Shoe Hold Down Clip
3 K71-045-00 1 Shoe & Lining Kit Contains:
1 #040-125-00 Primary Shoe & Lining
2 #040-049-00 Secondary Shoe & Lining
4 046-024-00 1 Retractor spring
For brakes manufactured after 4/1/90
8 K71-057-00 1 Magnet Kit Contains:
1 #042-134-00 Magnet
1 #046-121-00 Magnet Clip
1 #046-086-00 Magnet Spring
9 046-022-00 1 Adjusting Screw Spring
10 043-021-00 1 Adjusting Screw
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
13 064-001-00 1 Stabilizer Bracket
14 046-007-00 1 Adjuster Slot Plug
For brakes manufactured after 8/1/91
15 046-114-00 2 Shoe Centering Spring
* Not included with complete brake assembly. Item sold separately.
Electric Parking Brake
Item Part No. Qty/Brk Description
21 036-036-07 1 LH Backing Plate & Lever Arm
(includes items #22-30, 2, 11, 13)
21 036-036-08 1 RH Backing Plate & Lever Arm
(includes items #22-30, 2, 11, 13)
22 039-041-00 1 LH Pivot Pin & Cam Sub-Assembly
22 039-042-00 1 RH Pivot Pin & Cam Sub-Assembly
23 047-079-00 1 Lever
24 006-075-00 1 Self Locking Nut
25 005-056-00 1 Washer
26 038-057-00 1 Anchor Pin
27 006-074-00 1 Self Locking Nut
28 071-031-00 1 Spacer
29 047-114-02 1 LH Lever Arm & Cam Assembly
29 047-115-02 1 RH Lever Arm & Cam Assembly
30 071-033-00 1 Lever Stop
31 027-005-00 1 Wire Clip
1000 – 2200 LBS. CAPACITY
18
7″ x 1³⁄₄” Hydraulic Brake
CSA approved at 2500#/11.2 SLR
1 2
3
4
5
6
7
8
9
9
11
12
9
9 15
16
9
17
9
9
9
9
18 7X1-75H_8-08
This brake is rated to a maximum
capacity of 2500 lbs. / pair Hydraulic Brake
Item Part No. Qty/Brk Description
0 K23-398-00 1 LH Complete Brake Assembly (shown)
0 K23-399-00 1 RH Complete Brake Assembly
1 036-038-00 1 Backing Plate
2 007-041-00 4 Brake Mounting Bolt – Press-in
3 054-080-03 1 Wheel Cylinder Assembly – LH (includes item #17)
3 054-080-04 1 Wheel Cylinder Assembly – RH (includes item #17)
4 038-072-00 1 Anchor Post
5 005-004-00 1 Lock Washer
6 007-235-00 1 Counter Sunk Cap Screw
7 006-010-00 1 Hex Nut
8 007-234-00 1 Socket Head Cap Screw
9 K71-466-00 1 Shoe & Lining Kit Contains:
1 #040-327-01 Primary Shoe & Lining
1 #040-328-01 Secondary Shoe & Lining
2 #046-006-00 Shoe Hold Down Spring
4 #035-001-00 Shoe Hold Down Spring Cup
2 #049-014-00 Shoe Hold Down Pin
11 046-126-00 1 Retractor spring
12 046-127-00 1 Adjusting Screw Spring
15 043-004-00 1 Adjuster Screw Assembly
16 046-007-00 1 Adjuster Slot Plug
17 054-084-00 1 Bleeder Screw 6mm Thread (brakes before 1/97)
17 054-088-00 1 Bleeder Screw 7mm Thread (brakes after 1/97)
*18 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
1000 – 2200 LBS. CAPACITY
19
General Applications
Axle Types
10 10F 10L
2300-4000 Lbs. Capacity
• Complete service manual
• Precision machined steel spindles and integral
cast iron hub/drums
• Press-in wheel studs
• 10″ x 1¹⁄₂” and 10″ x 2¹⁄₄” CSA approved electric
brakes, CSA approved uni-servo and free
backing hydraulic brakes
• Electric and hydraulic brakes are available with
and without parking feature
• Hydraulic free backing brakes available
• Hydraulic disc brakes available
• Standard grease lubrication; E-Z Lube® option
• Inner wiring system for easier installation and
protection of brake wiring
• Optional hot dipped galvanized axle beam
• Optional GAL-DEX® coated cast iron hub
D30 & D35 LEAF SPRING
• Totally rubber-cushioned for smooth, quiet, independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Rubber cords compounded for maximum
dependability and durability
• Load-carrying cross member
• Self-damping action
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• High and low profile brackets with optional mounting
brackets available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
• Straight or Drop spindles (3″) D30
• Straight or Drop spindles (4″ and 6″ drop) D35
• High strength 2³⁄₈” diameter tube
• High quality alloy steel springs in a variety of capacities
• Single, tandem, or triple axle assemblies with
equalized suspensions
• Slipper spring or double eye leaf spring suspension
• Optional hanger and attaching parts kits available
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
• 5 year limited warranty
CAUTION: Triple axle assemblies are NOT recommended
for #10, #10F and #10L Torflex® axles.
2300 – 4000 LBS. CAPACITY
20
Torflex® Application Information
2300 – 4000 LBS. CAPACITY
10
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .18″ higher. Allow 3″ bump
clearance from full load.
DEXTER
L
H
Axle Location
Top of
Bracket
Start Angle
Center of
Spindle
Arm Length
Forward
Left Hand
Assembly Shown
10F 10L
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 5.73 4.24 3.79 5.54 2.66 5.88
High 6.55 4.24 4.61 5.54 3.48 5.88
32° Down
Low 4.67 5.09 2.48 5.92 1.31 6.00
High 5.49 5.09 3.30 5.92 2.13 6.00
22.5° Down
Low 3.79 5.54 1.49 6.00 0.32 5.88
High 4.61 5.54 2.31 6.00 1.14 5.88
10° Down
Low 2.53 5.91 0.19 5.86 -0.93 5.49
High 3.35 5.91 1.01 5.86 -0.11 5.49
0°
Low 1.49 6.00 -0.81 5.54 -1.84 4.99
High 2.31 6.00 0.01 5.54 -1.02 4.99
10° Up
Low 0.45 5.91 -1.73 5.06 -2.66 4.33
High 1.27 5.91 -0.91 5.06 -1.84 4.33
22.5° Up
Low -0.81 5.54 -2.75 4.24 -3.50 3.33
High 0.01 5.54 -1.93 4.24 -2.68 3.33
H = Height
L = Length
212300 – 4000 LBS. CAPACITY
Overhang Per Side
Spindle Min. Max. Max. Capacity
#10 Standard w/Drum 6.30″ 11.80″ 3500
#10 w/Disc Brake 6.56″ 11.80″ 3500
#10F w/Drum 6.30″ 10.50″ 4000
#10L w/Drum 5.88″ 13.76″ 3000
#10 Bracket Dimensions
Low High
A 1.00 1.00
B 2.50 2.50
C 8.00 8.00
D 8.00 8.00
E 10.00 10.00
F 3.43 4.25
G 2.50 2.50
J 1.62 1.62
N —- 1.03
P —- 1.00
Q —- 1.00
Bolt Size ⁵⁄₈” bolt
Tube Size 2.62 2.62
10
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .82″ higher.
Side mount is .18″ higher. Allow 3″ bump clearance from full load.
C E
B D
H
10° Dn, 0°, 10° Up, 22.5° Up
C
E
B
D
H
22.5° Dn, 45° DN
Top of
Bracket
Top of
Bracket
10F 10L
Torflex® Application Information
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
ST175/80R13 11.2 12.0 3.8 15.0 8.2 11.2 12.0 2.5 13.7 9.5 1.5 12.7 10.5
ST205/75R14 12.1 13.1 3.8 15.9 9.3 12.1 13.1 2.5 14.6 10.6 1.5 13.6 11.6
ST225/75R15 13.0 14.4 3.8 16.8 10.6 13.0 14.4 2.5 15.5 11.9 1.5 14.5 12.9
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
ST175/80R13 0.2 11.4 11.8 -0.8 10.4 12.8 -1.7 9.5 13.7 -2.8 8.4 14.8
ST205/75R14 0.2 12.3 12.9 -0.8 11.3 13.9 -1.7 10.4 14.8 -2.8 9.3 15.9
ST225/75R15 0.2 13.2 14.2 -0.8 12.2 15.2 -1.7 11.3 16.1 -2.8 10.2 17.2
Side Mount Hanger
F
E
P
Q
N
High Profile
A
B
C
Bolt Size
1/2G
A
E
D
F
For Wiring
Access
G
J
Right Hand Side
of Axle Shown
Forward Low Profile
22
Leaf Spring Application Information
D35 Overhang Per Side
Min. Disc* Max.
Straight 5.62″ 7.5″ 9.00″
4″ Drop 7.00″ 7.5″ 9.00″
6″ Drop 7.87″ 7.87″ 9.00″
3″ Dia. Straight 5.62″ 7.5″ 11.50″
3″ Dia. Drop 7.00″ 7.5″ 11.50″
* Minimum overhang with disc brakes
Double Eye Springs
For Standard 33″ Axle Spacing
Single A/P-122-00
Tandem A/P-233-00
Triple A/P-335-00
Spring Length
21″ 24″ 26″
A 19.62 23.50 25.75
B 25.00 27.50 29.50
C 28.75 31.00 33.00
D 10.62 12.00 13.00
E 28.75 31.00 33.00
For Optional 35″ Axle Spacing
Tandem A/P-264-00
Triple A/P-364-00
Spring Length
21″ 24″ 26″
B 26.00 28.50 30.50
C 30.80 33.00 35.00
D 10.62 12.00 13.00
E 30.80 33.00 35.00
D
A
D
B B
C
E B
D C C
B
Forward H
Z
Y
SLR
H
Z
Y
SLR
H
Z
Y
SLR
Double Eye Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-104-00 HGR-105-00 HGR-248-00 HGR-249-00 HGR-348-00
028-005-00 Hanger 3.25″ 2 —- 4 2 4
028-006-00 Front Hanger 1.44″ —- 2 —- —- —-
029-008-00 Front Hanger 2.06″ —- —- —- 4 —-
029-031-00 Center Hanger 3.62″ —- —- 2 —- 4
030-020-00 Rear Hanger .91″ 2 2 —- —- —-
Attaching Parts Kits
Part No. Description A/P-122-00 A/P-233-00 A/P-264-00† A/P-335-00 A/P-364-00†
006-092-01 Flange Locknut 6 14 14 22 22
007-126-00 Shackle Bolt 2 6 6 10 10
013-104-02 Equalizer —- 2 —- 2 —-
013-105-02 Equalizer —- —- —- 2 —-
013-122-02 Equalizer —- —- 2 —- 2
013-126-02 Equalizer —- —- —- —- 2
018-011-00 Shackle Link —- 4 4 6 6
018-012-00 Shackle Link, Long 2 —- —- —- —-
018-020-00 Shackle Link Assembly —- 4 4 6 6
018-021-00 Shackle Link Assembly, Long 2 —- —- —- —-
† For 35″ axle spacing using 26″ springs
Note: Common A/P kits are available in marine grade coating.
2300 – 4000 LBS. CAPACITY
D30 Overhang Per Side
Min. Max.
Straight 5.63″ 9.00″
3″ Drop 7.00″ 9.00″
23
Note: Common A/P kits are available in marine grade coating.
Some combinations of hangers and spring mountings may result in insufficient bump clearance.
Refer to the Miscellaneous section for additional hanger kits, A/P kits, or other tires.
A, B, E – Hanger Spacing
C – Axle Spacing
D – Axle Location
H – Center of Spindle
Y – Frame Height
Z – Top of Tire to Bottom of Frame
SLR – Static Load Radius
To determine these values, contact
your local sales engineer or
distributor to run ProSpec™.
Leaf Spring Application Information
C
B
D E
E B
C
B B
D
D
A
H
Z
Y
SLR
Forward
H
Z
Y
SLR
H
Z
Y
SLR
Slipper Spring Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-110-00 HGR-202-00 HGR-302-00
028-001-00 Front Hanger 4.25″ 2 2 2
029-001-00 Center Hanger 3.50″ —- 2 4
030-028-00 Rear Hanger 4.00″ 2 2 2
Attaching Parts Kits
Part No. Description A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
006-007-01 ⁹⁄₁₆-18 Locknut 2 4 4 6 6
006-011-00 Keeper Nut 2 4 4 6 6
006-111-00 Equalizer Nut —- 2 2 4 4
007-001-01 Equalizer Bolt —- 2 2 4 4
007-007-00 Keeper Bolt 2 4 4 6 6
007-017-00 Spring Eye Bolt 2 4 4 6 6
013-004-00 Equalizer —- 2 —- 4 —-
013-044-01 Equalizer —- —- 2 —- 4
§ For 33.5″ axle spacing
‡ For 36″ axle spacing
Slipper Springs
Single Tandem Triple
A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
A 24.0 —- —- —- —-
B —- 28.8 30.4 28.8 30.4
C —- 33.5 36.0 33.5 36.0
D 11.5 11.5 11.5 11.5 11.5
E —- —- —- 33.0 35.0
Note: All 2″ wide slipper springs
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
2300 – 4000 LBS. CAPACITY
24
D30, #10L 545 Hub Group
Grease Lube Parts
Item Part No. Description
1 010-019-00 Grease Seal for E-Z Lube®
2 031-032-02 LM67048 Inner Bearing Cone
3 031-032-01 LM67010 Inner Bearing Cup
4 031-031-01 L44610 Outer Bearing Cup
5 031-031-02 L44649 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin
8 021-003-00 Grease Cap
8A 021-041-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 005-023-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Studs & Wheel Nuts
Item Part No. Description
10 007-185-00 ½-20 Pressed Wheel Stud
13 006-080-00 ½-20 60° Cone Nut
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
24 008-418-02 ½” Stud 5 on 4.50
10″ x 1¹⁄₂” Brakes
Item Part No. Description
20
20
K23-472-00/K23-473-00
K23-476-00/K23-477-00
LH/RH Electric
LH/RH Nev-R-Adjust®
Note: Spindle is not available for resale.
2300 – 4000 LBS. CAPACITY
10
2 3 4 5 9 6 7 8
20 24
1
13
28 29 8A 8B
ExpD30_2-13
25
D35, #10 545 and Other Hub Group
Grease Lube Parts
Item Part No. Description
1 010-019-00 Grease Seal for E-Z Lube®
2 031-033-02 L68149 Inner Bearing Cone
3 031-033-01 L68111 Inner Bearing Cup
4 031-031-01 L44610 Outer Bearing Cup
5 031-031-02 L44649 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin
8 021-003-00 Grease Cap
8A 021-041-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 005-023-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Studs & Wheel Nuts
Item Part No. Description
10 007-122-00 ½-20 Pressed Wheel Stud
13 006-080-00 ½-20 60° Cone Nut
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
24 008-247-05 ½” Stud 5 on 4.50
24 008-247-50 ½” Stud GAL-DEX® coated 5 on 4.50
24 008-249-07 ½” Stud 5 on 5.00
24 008-249-05 ½” Stud 5 on 5.50
24 008-247-12 ½” Stud 5 on 4.75
26 008-250-05 ½” Stud 6 on 5.50
Plain Hubs
25 008-248-05 ½” Stud 5 on 4.50
25 008-248-50 ½” Stud GAL-DEX® coated 5 on 4.50
25 008-248-10 ½” Stud 5 on 4.75
25 008-256-07 ½” Stud 5 on 5.00
25 008-256-05 ½” Stud 5 on 5.50
27 008-251-05 ½” Stud 6 on 5.50
10″ x 2¹⁄₄” Brakes
Item Part No. Description
ns K23-468-00/K23-469-00 LH/RH Electric Nev-R-Adjust®
20 K23-026-00/K23-027-00 LH/RH Electric
ns K23-086-00/K23-087-00 LH/RH Electric w/park
ns K23-312-00/K23-313-00 LH/RH Hydraulic Uni-servo
ns K23-330-00/K23-331-00 LH/RH Hydraulic Uni-servo w/park
ns K23-310-00/K23-311-00 LH/RH Hydraulic Duo-servo
ns K23-400-00/K23-401-00 LH/RH Hydraulic Duo-servo w/park
ns K23-344-00/K23-345-00 LH/RH Hydraulic Free Backing
ns K23-344-01/K23-345-01 LH/RH Hydraulic FB Corrosion Resistant
ns – not shown
Note: Spindle is not available for resale.
2300 – 4000 LBS. CAPACITY
26
10
4 5 9 6 7 8
27
2 3
20 24
1
25
13
28 29 8A 8B
ExpD35_2-13
26
D40, #10F 545 Hub Group
Grease Lube Parts
Item Part No. Description
1 010-019-00 Grease Seal for E-Z Lube®
2 031-033-02 L68149 Inner Bearing Cone
3 031-033-01 L68111 Inner Bearing Cup
4 031-031-01 L44610 Outer Bearing Cup
5 031-031-02 L44649 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-003-00 Grease Cap
8A 021-041-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 005-023-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Studs & Wheel Nuts
Item Part No. Description
10 007-122-00 ½-20 Pressed Wheel Stud
11 006-080-00 ½-20 60° Cone Nut
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
26 008-426-05 ½” Stud 5 on 4.50
10″ x 2¹⁄₄” Brakes
Item Part No. Description
20 K23-462-00 LH Electric
20 K23-463-00 RH Electric
ns K23-478-00 LH Electric Nev-R-Adjust®
ns K23-479-00 RH Electric Nev-R-Adjust®
ns – not shown
Note: Spindle is not available for resale.
2300 – 4000 LBS. CAPACITY
10
2 3 4 5 9 6 7 8
20 26
1
11
28 29 8A 8B
Exp4400_2-13
27
655 Nev-R-Lube® Hub Group
24
8
20
4 6
24
3
13 5
Exp3500nvr_3-11
Nev-R-Lube® Parts 35MM
Item Part No. Description
3 005-150-00 Spindle Washer
4 006-183-00 Spindle Nut
5 092-002-00 Washer, Torque Label
6 069-096-00 Snap Ring
8 021-084-00* Grease Cap
Wheel Nuts
Item Part No. Description
13 006-080-00 ½-20 60° Cone Nut
* Available for service parts only.
Hubs With Bearing & Wheel Studs
Item Part No. Description Bolt Circle
24 008-386-80* Hub and Drum includes:
007-185-00 ¹⁄₂-20 Press-in Stud
031-072-03* 35mm Cartridge Bearing
069-094-00* Bearing Retainer
6 on 5.50
10″ x 2¹⁄₄” Brakes
Item Part No. Description
ns K23-468-00/K23-469-00 LH/RH Electric Nev-R-Adjust®
20 K23-026-00/K23-027-00 LH/RH Electric
ns K23-086-00/K23-087-00 LH/RH Electric w/park
ns K23-312-00/K23-313-00 LH/RH Hydraulic Uni-servo
ns K23-330-00/K23-331-00 LH/RH Hydraulic Uni-servo w/park
ns K23-310-00/K23-311-00 LH/RH Hydraulic Duo-servo
ns K23-400-00/K23-401-00 LH/RH Hydraulic Duo-servo w/park
ns K23-344-00/K23-345-00 LH/RH Hydraulic Free Backing
ns K23-344-01/K23-345-01 LH/RH Hydraulic FB Corrosion Resistant
ns – not shown
Note: Spindle is not available for resale.
2300 – 4000 LBS. CAPACITY
Service Parts Only
28
D30, #10L 10″ x 1¹⁄₂” Electric Brake
2
10
12
5
6
6
9
6
13
6
3
4
9
9
7 8
1
11
10X2E_2-11
Electric Brake
Item Part No. Qty/Brk Description
0 K23-472-00 1 LH Complete Brake Assembly (shown)
0 K23-473-00 1 RH Complete Brake Assembly
1 036-134-03 1 Backing Plate Assembly
2 047-019-05 1 LH Actuating Lever Arm
2 047-020-05 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-046-00 1 Shoe & Lining Kit Contains:
2 #035-001-00 Shoe Hold Down Cup
1 #040-129-00 Primary Shoe & Lining
1 #040-130-00 Secondary Shoe & Lining
2 #046-006-00 Shoe Hold Down Spring
2 #049-009-00 Shoe Hold Down Pin *T*
7 043-004-00 1 Adjuster Assembly
8 046-018-00 1 Adjusting Screw Spring
9 K71-104-00 1 Magnet Kit Contains:
1 #042-140-00 Magnet (green wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
10 046-007-00 2 Adjuster Slot Plug
11 046-016-00 1 Wire Grommet
12 007-041-00 4 Brake Mounting Bolt – Press-in
*13 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
CSA approved at 3000#/13.1 SLR
2300 – 4000 LBS. CAPACITY
29
D30, #10L 10″ x 1¹⁄₂” Nev-R-Adjust® Electric Brake
Electric Brake
Item Part No. Qty/Brk Description
0 K23-476-00 1 LH Complete Brake Assembly (shown)
0 K23-477-00 1 RH Complete Brake Assembly
1 036-019-19 1 Backing Plate Assembly
2 047-019-10 1 LH Actuating Lever Arm
2 047-020-10 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-701-00 1 LH Shoe & Lining Kit Contains:
1 #040-129-00 Primary Shoe & Lining
1 #040-375-00 Secondary Shoe & Lining
2 #049-009-00 Shoe Hold Down Pin T
2 #046-006-00 Shoe Hold Down Spring
6 K71-702-00 1 RH Shoe & Lining Kit Contains:
1 #040-129-00 Primary Shoe & Lining
1 #040-376-00 Secondary Shoe & Lining
2 #049-009-00 Shoe Hold Down Pin T
2 #035-001-00 Shoe Hold Down Spring & Cup
7 K71-703-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-529-00 Hook for Cable
1 #071-532-01 LH Adjusting Lever
1 #071-532-02 RH Adjusting Lever
2 #071-533-00 Adjuster Cable
1 #071-655-01 LH Cable Lever
1 #071-655-02 RH Cable Lever
2 #071-656-00 Adjuster Cable
8 K71-104-00 1 Magnet Kit Contains:
1 #042-140-00 Magnet (green wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
2
1
10
9
11
5
6
8 6
6
12 6
3
4
8
8
7 7
7
7
7
7 10x2E_D44_Nev-R-Adj_7-11
CSA approved at 3000#/13.1 SLR
2300 – 4000 LBS. CAPACITY
30
2
10
12
5
6
6
9
6
13
6
3
4
9
9
7 8
1
11
10X2E_2-11
D35, #10 10″ x 2¹⁄₄” Electric Brake
CSA approved at 3500#/13.3 SLR
Electric Brake
Item Part No. Qty/Brk Description
0 K23-026-00 1 LH Complete Brake Assembly (shown)
0 K23-027-00 1 RH Complete Brake Assembly
1 036-019-10 1 Backing Plate Assembly
2 047-019-05 1 LH Actuating Lever Arm
2 047-020-05 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-047-00 1 Shoe & Lining Kit Contains:
1 #040-017-00 Primary Shoe & Lining
1 #040-021-00 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 043-004-00 1 Adjuster Assembly
8 046-018-00 1 Adjusting Screw Spring
9 K71-104-00 1 Magnet Kit Contains:
1 #042-140-00 Magnet (green wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
10 046-007-00 2 Adjuster Slot Plug
11 046-016-00 1 Wire Grommet
12 007-041-00 4 Brake Mounting Bolt – Press-in
*13 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
2300 – 4000 LBS. CAPACITY
31
D35, #10 10″ x 2¹⁄₄” Electric Brake With Parking Feature
CSA approved at 3500#/13.3 SLR
Electric Parking Brake
Item Part No. Qty/Brk Description
0 K23-086-00 1 LH Complete Brake Assembly (shown)
0 K23-087-00 1 RH Complete Brake Assembly
2 047-019-05 1 LH Actuating Lever Arm
2 047-020-05 1 RH Actuating Lever Arm
4 027-005-00 3 Wire Clip
6 K71-047-00 1 Shoe & Lining Kit Contains:
1 #040-017-00 Primary Shoe & Lining
1 #040-021-00 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 043-004-00 1 Adjuster Assembly
8 046-018-00 1 Adjusting Screw Spring
9 K71-104-00 1 Magnet Kit Contains:
1 #042-140-00 Magnet (green wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
10 046-007-00 2 Adjuster Slot Plug
11 046-016-00 1 Wire Grommet
12 007-041-00 4 Brake Mounting Bolt – Press-in
*13 006-017-00 4 Brake Mounting Nut
21 036-019-07 1 LH Backing Plate Assembly (includes items #12, 22-28)
21 036-019-08 1 RH Backing Plate Assembly (includes items #12, 22-28)
22 039-025-00 1 LH Pivot Pin & Cam Sub-Assembly
22 039-026-00 1 LH Pivot Pin & Cam Sub-Assembly
23 039-048-00 1 LH Actuating Cam
23 039-049-00 1 RH Actuating Cam
24 038-047-00 1 Anchor Post & Bushing Assembly
25 006-047-00 1 Anchor Post Locknut
26 005-041-00 1 Washer
27 006-011-00 1 Pivot Pin Locknut
28 047-070-00 1 Actuating Lever
29 046-056-00 1 Retractor Spring
* Not included with complete brake assembly. Item sold separately.
24 27 26 28 25
21
29
23
22
2
10
12
6
6
6
13
6
4
7 8
9
9
9
11
10X2EPF_2-11
2300 – 4000 LBS. CAPACITY
32
D35, #10 10″ x 2¹⁄₄” Nev-R-Adjust® Electric Brake
Electric Brake
Item Part No. Qty/Brk Description
0 K23-468-00 1 LH Complete Brake Assembly (shown)
0 K23-469-00 1 RH Complete Brake Assembly
1 036-019-10 1 Backing Plate Assembly
2 047-019-10 1 LH Actuating Lever Arm
2 047-020-10 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-681-00 1 LH Shoe & Lining Kit Contains:
1 #040-367-00 Primary Shoe & Lining
1 #040-368-01 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
6 K71-682-00 1 RH Shoe & Lining Kit Contains:
1 #040-367-00 Primary Shoe & Lining
1 #040-368-02 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 K71-703-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-529-00 Hook for Cable
1 #071-532-01 LH Adjusting Lever
1 #071-532-02 RH Adjusting Lever
2 #071-533-00 Adjuster Cable
1 #071-655-01 LH Cable Lever
1 #071-655-02 RH Cable Lever
2 #071-656-00 Adjuster Cable
8 K71-104-00 1 Magnet Kit Contains:
1 #042-140-00 Magnet (green wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
CSA approved at 3500#/13.3 SLR
2
10
9
11
5
6
8 6
6
12 6
3
4
8
8
7 7
7
7
7
1
10X
7 2E_Nev-R-Adj_1-16
2300 – 4000 LBS. CAPACITY
33
D40, #10F 10″ x 2¹⁄₄” Electric Brake Manual Adjust
2
10
12
5
6
6
9
6
13
6
3
4
9
9
7 8
1
11
10X2E_2-11
Electric Brake
Item Part No. Qty/Brk Description
0 K23-462-00 1 LH Complete Brake Assembly (shown)
0 K23-463-00 1 RH Complete Brake Assembly
1 036-019-19 1 Backing Plate Assembly
2 047-019-05 1 LH Actuating Lever Arm
2 047-020-05 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-672-00 1 Shoe & Lining Kit Contains:
1 #040-361-00 Primary Shoe & Lining
1 #040-362-00 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 043-004-00 1 Adjuster Assembly
8 046-018-00 1 Adjusting Screw Spring
9 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
10 046-007-00 2 Adjuster Slot Plug
11 046-016-00 1 Wire Grommet
12 007-271-00 4 Brake Mounting Bolt – Press-in
*13 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
Note: Brake mounting is not the same as a standard #10. It will not fit on a #10.
2300 – 4000 LBS. CAPACITY
CSA approved at 4400#/13.0 SLR
34
D40, #10F 10″ x 2¹⁄₄” Nev-R-Adjust® Electric Brake
Electric Brake
Item Part No. Qty/Brk Description
0 K23-478-00 1 LH Complete Brake Assembly (shown)
0 K23-479-00 1 RH Complete Brake Assembly
1 036-019-19 1 Backing Plate Assembly
2 047-019-10 1 LH Actuating Lever Arm
2 047-020-10 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-011-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-698-00 1 LH Shoe & Lining Kit Contains:
1 #040-379-00 Primary Shoe & Lining
1 #040-380-01 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
6 K71-699-00 1 RH Shoe & Lining Kit Contains:
1 #040-379-00 Primary Shoe & Lining
1 #040-380-02 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 K71-703-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-529-00 Hook for Cable
1 #071-532-01 LH Adjusting Lever
1 #071-532-02 RH Adjusting Lever
2 #071-533-00 Adjuster Cable
1 #071-655-01 LH Cable Lever
1 #071-655-02 RH Cable Lever
2 #071-656-00 Adjuster Cable
8 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 007-271-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
2
1
10
9
11
5
6
8 6
6
12 6
3
4
8
8
7 7
7
7
7
7 10x2E_D44_Nev-R-Adj_7-11
CSA approved at 4000#/13.0 SLR
This brake will not fit axles
produced prior to 5/1/09.
2300 – 4000 LBS. CAPACITY
35
D35, #10 10″ x 2¹⁄₄” Hydraulic Brake
CSA approved at 3500#/14.0 SLR; Uni-Servo
2 3
1
4
7
10
11
7
5 6
8 9 7
12
2
Uni-Servo
7
10X2H_12-08
Hydraulic Brake
Item Part No. Qty/Brk Description
0 K23-310-00 1 LH Complete Brake Assembly-DS
0 K23-311-00 1 RH Complete Brake Assembly-DS
0 K23-312-00 1 LH Complete Brake Assembly-US
0 K23-313-00 1 RH Complete Brake Assembly-US (shown)
1 036-094-03 1 Backing Plate Assembly (includes item #11)
2 054-062-00 1 LH Brake Cylinder Duo-Servo
2 054-063-00 1 RH Brake Cylinder Duo-Servo
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 or 2 Cylinder Push Rod US (1) DS (2)
4 087-001-00 2 Sems (screw & washer assembly)
5 005-113-00 1 Anchor Post Washer
6 046-009-00 2 Retractor Spring
7 K71-267-00 1 Shoe & Lining Kit Contains:
1 #040-210-00 Primary Shoe & Lining
1 #040-211-00 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-002-00 Shoe Hold Down Pin #8
8 043-004-00 1 Adjuster Assembly
9 046-018-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
ns 054-089-00 1 Bleeder Screw (included with item #2)
ns – not shown
* Not included with complete brake assembly. Item sold separately.
Note: Uni-Servo brakes to be used with surge actuator
2300 – 4000 LBS. CAPACITY
36
D35, #10 10″ x 2¹⁄₄” Hydraulic Brake With Parking Feature
CSA approved at 3500#/14.0 SLR; Uni-Servo
2 3
4
7
10
11
7
5 6
8 9 7
12
14
14
16
15
17 18
2
Uni-Servo
1
7
10X2HPF_12-08
Hydraulic Parking Brake
Item Part No. Qty/Brk Description
0 K23-330-00 1 LH Complete Brake Assembly-w/park-US
0 K23-331-00 1 RH Complete Brake Assembly-w/park-US (shown)
0 K23-400-00 1 LH Complete Brake Assembly-w/park-DS
0 K23-401-00 1 RH Complete Brake Assembly-w/park-DS (shown)
1 036-094-03 1 Backing Plate Assembly (includes item #11)
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
2 054-062-00 1 LH Brake Cylinder Duo-Servo
2 054-063-00 1 RH Brake Cylinder Duo-Servo
3 054-060-00 1 or 2 Cylinder Push Rod US (1) DS (2)
4 087-001-00 2 Sems (screw & washer assembly)
5 005-113-00 1 Anchor Post Washer
6 046-009-00 2 Retractor Spring
7 K71-267-00 1 Shoe & Lining Kit Contains:
1 #040-210-00 Primary Shoe & Lining
1 #040-211-00 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-002-00 Shoe Hold Down Pin #8
8 043-004-00 1 Adjuster Assembly
9 046-018-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
14 047-116-01 1 LH Parking Lever & Pin Assembly
14 047-117-01 1 RH Parking Lever & Pin Assembly
15 047-118-00 1 Parking Strut
16 046-103-00 1 Parking Strut Spring
17 005-112-00 1 Spring Tension Washer
18 069-055-00 1 Retainer
ns 054-089-00 1 Bleeder Screw (included with item #2)
*ns 071-514-00 1 Park Brake Cable
ns – not shown
* Not included with complete brake assembly. Item sold separately.
2300 – 4000 LBS. CAPACITY
Note: Uni-Servo brakes to be used with surge actuator
37
D35, #10 10″ x 2¹⁄₄” Hydraulic Brake Free Backing
CSA approved at 3500#/14.0 SLR; Uni-Servo
1 4
7 10
3
16
2
17
12
11
13
5
7 8 9
7
6
7
6A
7
10X2HFB_10-11
Note: Uni-Servo brakes to be used with surge actuator
Hydraulic Free Backing Brake
Item Part No. Qty/Brk Description
0 K23-344-00 1 LH Complete Brake Assembly-FB
0 K23-345-00 1 RH Complete Brake Assembly-FB (shown)
1 036-094-03 1 Backing Plate Assembly (includes item #11)
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 Cylinder Push Rod
4 087-001-00 2 Sems (screw & washer assembly)
5 037-069-02 1 Travel Link
6 046-009-00 2 Retractor Spring
6A 046-107-01 1 Shoe Lever Return Spring
7 K71-393-00 1 Shoe & Lining Kit Contains:
1 #040-291-00 Primary Shoe & Lining
1 #040-211-00 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-002-00 Shoe Hold Down Pin #8
8 043-004-00 1 Adjuster Assembly
9 046-083-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
13 040-240-02 1 Shoe Lever
16 005-064-00 1 Washer
17 046-108-01 1 Primary Shoe Return
ns 054-089-00 1 Bleeder Screw (included with item #2)
*ns 071-514-00 1 Park Brake Cable
ns – not shown
* Not included with complete brake assembly. Item sold separately.
Hydraulic Free Backing Brake
Corrosion Resistant
Item Part No. Qty/Brk Description
0 K23-344-01 1 LH Complete Brake Assembly-FB
0 K23-345-01 1 RH Complete Brake Assembly-FB
1 036-094-04 1 Backing Plate Assembly (includes item #11)
2 054-064-01 1 LH Brake Cylinder Uni-Servo
2 054-065-01 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 Cylinder Push Rod
4 087-001-00 2 Sems (screw & washer assembly)
5 037-069-02 1 Travel Link
6 046-009-01 2 Retractor Spring
6A 046-107-03 1 Shoe Lever Return Spring
7 K71-423-00 1 Shoe & Lining Kit Contains:
1 #040-291-00 Primary Shoe & Lining
1 #040-211-00 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-002-00 Shoe Hold Down Pin #8
8 043-004-02 1 Adjuster Assembly
9 046-083-01 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
11 007-041-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
13 040-240-02 1 Shoe Lever
16 005-064-00 1 Washer
17 046-108-03 1 Primary Shoe Return Spring
ns 054-089-00 1 Bleeder Screw (included with item #2)
2300 – 4000 LBS. CAPACITY
38
D35, #10 Disc Brake for 3,500 Lb. Axles
1
2
3
4
5
6
7
9
8
EXP3500_Disc_1-16
Disc Brake 3500#
Item Part No. Qty/Brk Description
1 090-004-01 1 Anchor Yoke Assembly (includes item #2)
2 007-041-00 4 Brake Mounting Bolt – Press-in
3 K71-624-00 1 Caliper Assembly Kit (includes item #5)
4 007-256-00 2 Caliper Mounting Bolt
5 K71-623-00 1 Brake Pad Kit (axle set)
6 K71-626-00 1 Rotor Kit
7 006-017-00 4 Yoke Mounting Nut
ns 054-097-00 1 Bleed Screw & Adapter (service part only)
Disc Brake Hubs & Studs
Item Part No. Qty/Brk Description
8 008-248-22 1 ¹⁄₂” Stud 5 on 4.50
9 007-150-00 5 ¹⁄₂-20 x 2.09″ Wheel Stud
ns 054-095-00 1 Bleeder Screw (included with items #3, 4)
ns – not shown
2300 – 4000 LBS. CAPACITY
39
CAUTION: The above hub/rotor profile shows the minimum clearance needed to insure that no part of the wheel makes
contact with any brake component.
Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper. If there is not full
contact with the hub face, you may experience a dangerous wheel separation.
Recommended Wheel Clearance
for 3,500 Lb. Disc Brake
2300 – 4000 LBS. CAPACITY
40
4100-6000 Lbs. Capacity
• Complete service manual
• Precision machined steel spindles and integral
cast iron hub/drums
• Press-in wheel studs
• 10″ x 2¼” CSA approved electric brakes
• 12″ x 2″ CSA approved electric brakes
• 12″ x 2″ hydraulic brakes
• Electric and hydraulic brakes are available with
and without parking feature
• Hydraulic free backing brakes are available
• Inner wiring system for easier installation and
protection of brake wiring
• Standard grease lubrication; E-Z Lube®
or Nev-R-Lube® option
• Optional hot dipped galvanized axle beam
• Optional GAL-DEX® coated cast iron hub
General Applications
Axle Types
D44, D52 & D60 LEAF SPRING
11
• High strength 3″ diameter tube
• Straight or Drop spindles (4″ drop only)
• High quality alloy steel springs in a variety of capacities
• Single, tandem, or triple axle assemblies with
equalized suspensions
• Slipper spring or double eye leaf spring suspension
• Optional hanger and attaching parts kits available
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
• 5 year limited warranty
• Totally rubber-cushioned for smooth, quiet,
independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Rubber cords compounded for maximum dependability and
durability
• Load-carrying cross member
• Self-damping action
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• High and low profile brackets with optional mounting
brackets available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
CAUTION: Triple axle assemblies are NOT recommended
for #11 Torflex® axles.
4100 – 6000 LBS. CAPACITY
41
Torflex® Application Information
4100 – 6000 LBS. CAPACITY
11
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .25″ higher. Allow 3″ bump
clearance from full load.
DEXTER
H
L
Axle Location
Top of
Bracket
Start Angle
Center of
Spindle
Arm Length
Forward
Left Hand
Assembly Shown
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 6.01 4.24 4.07 5.54 2.94 5.88
High 6.76 4.24 4.82 5.54 3.69 5.88
32° Down
Low 4.95 5.09 2.76 5.92 1.59 6.00
High 5.70 5.09 3.51 5.92 2.34 6.00
22.5° Down
Low 4.07 5.54 1.77 6.00 0.60 5.88
High 4.82 5.54 2.52 6.00 1.35 5.88
10° Down
Low 2.81 5.91 0.47 5.86 -0.65 5.49
High 3.56 5.91 1.22 5.86 0.10 5.49
0°
Low 1.77 6.00 -0.53 5.54 -1.56 4.99
High 2.52 6.00 0.22 5.54 -0.81 4.99
10° Up
Low 0.73 5.91 -1.45 5.06 -2.38 4.33
High 1.48 5.91 -0.70 5.06 -1.63 4.33
22.5° Up
Low -0.53 5.54 -2.47 4.24 -3.22 3.33
High 0.22 5.54 -1.72 4.24 -2.47 3.33
H = Height
L = Length
42
Torflex® Application Information
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
ST225/75R15 13.0 14.4 4.1 17.1 10.3 13.0 14.4 2.8 15.8 11.6 1.8 14.8 12.6
LT235/85R16 14.3 15.4 4.1 18.4 11.3 14.3 15.4 2.8 17.1 12.6 1.8 16.1 13.6
LT225/75R16 13.5 14.9 4.1 17.6 10.8 13.5 14.9 2.8 16.3 12.1 1.8 15.3 13.1
8.75R16.5LT 13.8 14.8 4.1 17.9 10.7 13.8 14.8 2.8 16.6 12.0 1.8 15.6 13.0
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
ST175/80R13 0.5 13.5 13.9 -0.5 12.5 14.9 -1.5 11.5 15.9 -2.5 10.5 16.9
ST205/75R14 0.5 14.8 14.9 -0.5 13.8 15.9 -1.5 12.8 16.9 -2.5 11.8 17.9
ST225/75R15 0.5 14.0 14.4 -0.5 13.0 15.4 -1.5 12.0 16.4 -2.5 11.0 17.4
8.75R16.5LT 0.5 14.3 14.3 -0.5 13.3 15.3 -1.5 12.3 16.3 -2.5 11.3 17.3
11
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .75″ higher. Side mount is .25″ higher.
Allow 3″ bump clearance from full load.
E
D
C
B
H
Top of
Bracket
C E
B D
H
Top of
Bracket
C
E
B
D
H
Top of
Bracket
10° Dn, 0° 10° Up, 22.5° Up 22.5° Dn, 45° DN
#11 Overhang Per Side
Spindle Min. Disc.* Max.
Short 7.00″ 7.50″ 10.22″
Standard 7.50″ 7.50″ 10.22″
* Minimum overhang with disc brakes
#11 Bracket Dimensions
Low High
A .75 .75
B 3.50 3.50
C 9.50 9.50
D 9.00 9.00
E 11.00 11.00
F 3.91 4.66
G 2.50 2.50
J 1.83 1.83
N —- 1.03
P —- 1.00
Q —- 1.00
Bolt Size ⁵⁄₈” bolt
Tube Size 3.03 3.03
A
J
G
B
C
F
D
A
E
1/2 G
For Wiring
Access
Bolt Size
Right Hand Side
of Axle Shown
Forward Low Profile
Side Mount Hanger
P
F
E
Q
N
High Profile
4100 – 6000 LBS. CAPACITY
43
D52 Overhang Per Side
Min. Disc.* Max.
Straight 6.63″ 9.00″ 9.50″
4″ Drop 7.87″ N/A 9.50″
Nev-R-Lube® 6.19″ 9.00″ 9.50″
* Minimum overhang with disc brakes
Double Eye Springs
For Standard 33″ Axle Spacing
Single A/P-122-00
Tandem A/P-233-00
Triple A/P-335-00
Spring Length
21″ 24″ 26″
A 19.62 23.50 25.75
B 25.00 27.50 29.50
C 28.75 31.00 33.00
D 10.62 12.00 13.00
E 28.75 31.00 33.00
For Optional 35″ Axle Spacing
Tandem A/P-264-00
Triple A/P-364-00
Spring Length
21″ 24″ 26″
B 26.00 28.50 30.50
C 30.80 33.00 35.00
D 10.62 12.00 13.00
E 30.80 33.00 35.00
D
A
D
B B
C
E B
D C C
B
Forward H
Z
Y
SLR
H
Z
Y
SLR
H
Z
Y
SLR
Double Eye Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-104-00 HGR-105-00 HGR-248-00 HGR-249-00 HGR-348-00
028-005-00 Hanger 3.25″ 2 —- 4 2 4
028-006-00 Front Hanger 1.44″ —- 2 —- —- —-
029-008-00 Front Hanger 2.06″ —- —- —- 4 —-
029-031-00 Center Hanger 3.62″ —- —- 2 —- 4
030-020-00 Rear Hanger .91″ 2 2 —- —- —-
Attaching Parts Kits
Part No. Description A/P-122-00 A/P-233-00 A/P-264-00† A/P-335-00 A/P-364-00†
006-092-01 Flange Locknut 6 14 14 22 22
007-126-00 Shackle Bolt 2 6 6 10 10
013-104-02 Equalizer —- 2 —- 2 —-
013-105-02 Equalizer —- —- —- 2 —-
013-122-02 Equalizer —- —- 2 —- 2
013-126-02 Equalizer —- —- —- —- 2
018-011-00 Shackle Link —- 4 4 6 6
018-012-00 Shackle Link, Long 2 —- —- —- —-
018-020-00 Shackle Link Assembly —- 4 4 6 6
018-021-00 Shackle Link Assembly, Long 2 —- —- —- —-
† For 35″ axle spacing using 26″ springs
Note: Common A/P kits are available in marine grade coating.
Leaf Spring Application Information
D60 Overhang Per Side
Min. Disc.* Max.
Straight 6.63″ 9.00″ 10.00″
4″ Drop 7.87″ N/A 10.00″
Nev-R-Lube® 6.19″ 9.00″ 10.00″
* Minimum overhang with disc brakes
D44 Overhang Per Side
Min. Max.
Straight 6.00″ 9.50″
4100 – 6000 LBS. CAPACITY
44
Leaf Spring Application Information
Note: Common A/P kits are available in marine grade coating.
Some combinations of hangers and spring mountings may result in insufficient bump clearance.
Refer to the Miscellaneous section for additional hanger kits, A/P kits, or other tires.
A, B, E – Hanger Spacing
C – Axle Spacing
D – Axle Location
H – Center of Spindle
Y – Frame Height
Z – Top of Tire to Bottom of Frame
SLR – Static Load Radius
To determine these values, contact
your local sales engineer or
distributor to run ProSpec™.
C
B
D E
E B
C
B B
D
D
A
H
Z
Y
SLR
Forward
H
Z
Y
SLR
H
Z
Y
SLR
Slipper Spring Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-110-00 HGR-202-00 HGR-302-00
028-001-00 Front Hanger 4.25″ 2 2 2
029-001-00 Center Hanger 3.50″ —- 2 4
030-028-00 Rear Hanger 4.00″ 2 2 2
Attaching Parts Kits
Part No. Description A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
006-007-01 ⁹⁄₁₆-18 Locknut 2 4 4 6 6
006-011-00 Keeper Nut 2 4 4 6 6
006-111-00 Equalizer Nut —- 2 2 4 4
007-001-01 Equalizer Bolt —- 2 2 4 4
007-007-00 Keeper Bolt 2 4 4 6 6
007-017-00 Spring Eye Bolt 2 4 4 6 6
013-004-00 Equalizer —- 2 —- 4 —-
013-044-01 Equalizer —- —- 2 —- 4
§ For 33.5″ axle spacing
‡ For 36″ axle spacing
Slipper Springs
Single Tandem Triple
A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
A 24.0 —- —- —- —-
B —- 28.8 30.4 28.8 30.4
C —- 33.5 36.0 33.5 36.0
D 11.5 11.5 11.5 11.5 11.5
E —- —- —- 33.0 35.0
Note: All 2″ wide slipper springs
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
4100 – 6000 LBS. CAPACITY
45
D44 655 Hub Group
Grease Lube Parts
Item Part No. Description
1 010-019-00 Grease Seal for E-Z Lube®
2 031-033-02 L68149 Inner Bearing Cone
3 031-033-01 L68111 Inner Bearing Cup
4 031-032-01 LM67010 Outer Bearing Cup
5 031-032-02 LM67048 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-001-00 Grease Cap
8A 021-042-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 005-023-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Studs & Wheel Nuts
Item Part No. Description
10 007-122-00 ½-20 Pressed Wheel Stud
11 006-080-00 ½-20 60° Cone Nut
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
26 008-407-05 ½” Stud 6 on 5.50
10
2 3 4 5 9 6 7 8
20 26
1
11
28 29 8A 8B
Exp4400_1-16
10″ x 2¹⁄₄” Brakes
New Style After 5/1/09
Item Part No. Description
20 K23-462-00 LH Electric
20 K23-463-00 RH Electric
ns – not shown
Note: Spindle is not available for resale.
10″ x 2¹⁄₄” Brakes
Old Style Before 5/1/09
Item Part No. Description
ns K23-454-00 LH Electric
ns K23-455-00 RH Electric
4100 – 6000 LBS. CAPACITY
46
D52, D60 655 Hub Group
1 2 3
20 24 10
4 5 9 6 7 8
8A 8B
25 11
28 29
Exp5200_3-11
Grease Lube Parts
Item Part No. Description
1 010-036-00 Grease Seal, E-Z Lube® Seal
1 010-063-00 Oil Seal
2 031-030-02 25580 Inner Bearing cone
3 031-030-01 25520 Inner Bearing Cup
4 031-032-01 LM67010 Outer Bearing Cup (for 5200#)
5 031-032-02 LM67048 Outer Bearing Cone (for 5200#)
4 031-029-01 15245 Outer Bearing Cup (for 6000#)
5 031-029-02 15123 Outer Bearing Cone (for 6000#)
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-001-00 Grease Cap
8A 021-042-01 Grease Cap for E-Z Lube®
8B 085-001-00 Rubber Plug for E-Z Lube®
9 005-023-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002) Studs & Wheel Nuts
Item Part No. Description
10 007-122-00 ½-20 x 1.99 Long Press-in Stud*
10 007-262-00 ½-20 x 2.70 Long Press-in Stud*
(hub-drum after 2/09)
11 006-080-00 ½-20 60° Cone Nut
* Stud length measured under head to end of stud.
8 on 6.5 hubs are available on these axles.
See section in 5500-7000 lbs. capacity.
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
24 008-201-05 ½” Stud for 5200# 6 on 5.50
24 008-201-50 ½” Stud for 5200#
GAL-DEX® coated
6 on 5.50
24 008-201-09 ½” Stud 15123 bearing for 6000# 6 on 5.50
24 008-201-51 ½” Stud 15123 bearing for 6000#
GAL-DEX® coated
6 on 5.50
Plain Hubs
25 008-213-05 ½” Stud for 5200# 6 on 5.50
25 008-213-50 ½” Stud for 5200#
GAL-DEX® coated
6 on 5.50
25 008-213-09 ½” Stud 15123 bearing for 6000# 6 on 5.50
25 008-213-51 ½” Stud 15123 bearing for 6000#
GAL-DEX® coated
6 on 5.50
12″ x 2″ Brakes
Item Part No. Description
20 K23-105-00/K23-106-00 LH/RH Electric 6K CSA
ns K23-112-00/K23-113-00 LH/RH Electric w/park 6K CSA
ns K23-324-00/K23-325-00 LH/RH Hydraulic Uni-servo
ns K23-320-00/K23-321-00 LH/RH Hydraulic Uni-servo w/park
ns K23-322-00/K23-323-00 LH/RH Hydraulic Duo-servo
ns K23-318-00/K23-319-00 LH/RH Hydraulic Duo-servo w/park
ns K23-342-00/K23-343-00 LH/RH Hydraulic Free Backing
ns K23-340-00/K23-341-00 LH/RH Hydraulic Free Backing w/park
ns K23-342-01/K23-343-01 LH/RH Hydraulic FB Corrosion Resistant
ns K23-340-01/K23-341-01 LH/RH Hydraulic FB Corrosion Resistant
w/park
ns K23-458-00/K23-459-00 LH/RH Electric Nev-R-Adjust® 6K CSA
ns – not shown
Note: Spindle is not available for resale.
4100 – 6000 LBS. CAPACITY
47
D52, D60 655 Nev-R-Lube® Hub Group
Nev-R-Lube® Parts 42MM & 50MM
Item Part No. Description
1 005-147-01 Spindle Washer, 42mm
2 006-183-00 Spindle Nut
3 092-002-00 Washer, Torque Label
4 069-096-00 Snap Ring
5 021-085-00 Hub Cap, 42mm
Hubs With Bearing and Wheel Studs
Item Part No. Description Bolt Circle
7 008-388-80 Hub and Drum includes:
007-122-00 ¹⁄₂-20 Press-in Studs
031-073-03 42mm Bearing Cartridge
069-095-00 Bearing Retainer
6 on 5.50
Wheel Nuts
Item Part No. Description
8 006-080-00 ½-20 60° Cone Nut
8 on 6.5 hubs are available on these axles.
See section in 5500-7000 lbs. capacity.
12″ x 2″ Brakes
Item Part No. Description
6 K23-105-00/K23-106-00 LH/RH Electric, 6K CSA
ns K23-112-00/K23-113-00 LH/RH Electric w/park, 6K CSA
ns K23-324-00/K23-325-00 LH/RH Hydraulic Uni-servo, 5.2K
ns K23-320-00/K23-321-00 LH/RH Hydraulic Uni-servo w/park, 5.2K
ns K23-322-00/K23-323-00 LH/RH Hydraulic Duo-servo, 5.2K
ns K23-318-00/K23-319-00 LH/RH Hydraulic Duo-servo w/park, 5.2K
ns K23-338-00/K23-339-00 LH/RH Hydraulic Uni-servo, 7K
ns K23-334-00/K23-335-00 LH/RH Hydraulic Uni-servo w/park, 7K
ns K23-336-00/K23-337-00 LH/RH Hydraulic Duo-servo, 7K
ns K23-332-00/K23-333-00 LH/RH Hydraulic Duo-servo w/park, 7K
ns K23-342-00/K23-343-00 LH/RH Hydraulic Free Backing, 7K
ns K23-340-00/K23-341-00 LH/RH Hydraulic Free Backing w/park, 7K
ns K23-458-00/K23-459-00 LH/RH Electric Nev-R-Adjust® CSA
ns – not shown
Note: Spindle is not available for resale.
4100 – 6000 LBS. CAPACITY
6
5
2
3
4
7
7
1
8 Exp4400nvr_6-17
48
What is Nev-R-Lube®?
Dexter’s Nev-R-Lube® bearings are comprised of opposed tapered roller bearing
cones sealed inside of a precision ground, one piece double cup arrangement.
These bearings are designed with a small amount of axle end play. The end play is
essential to the longevity of the bearing’s service life. Nev-R-Lube® is not designed for
immersion in water, such as boat trailer use.
42mmSEALED CARTRIDGE BEARINGS
• D52 and D60 leaf spring axles
• #11 and #12 Torflex® axles
• Straight spindles only
• Up to 6,000 lbs. capacity
• 6 on 5.50″ bolt circle hub-drums
• 12″ x 2″ brakes
• Use only zero offset wheels
50mmSEALED CARTRIDGE BEARINGS
• D70, D72, and D80 leaf spring axles
• #12, #12V, and #13 Torflex® axles
• Straight spindles only
• Up to 8,000 lbs. capacity
• 8 on 6.50″ bolt circle hub-drums
• 12″ x 2″, 12¹⁄₄” x 2¹⁄₂”, and
12¹⁄₄” x 3³⁄₈” brakes
• Can be used with zero to ¹⁄₂” inset
wheels at 7,000 lb. ratings
• Zero offset or 0.19″ inset wheels
only at 8,000 lbs. capacity
Nev-R-Lube®
is subject to the maintenance and inspection procedures as outlined in the Dexter Operation Maintenance Service Manual.
Nev-R-Lube® Features
• No more inner and outer bearings to repack
• Pre-lubricated and resistant to contamination
• Sealed for life, no bearing maintenance
• Increased durability and reliability
• No replacing seals when checking brakes
• Pre-set adjustment allows for easy installation
• Human error is virtually eliminated in
bearing adjustment
• Five-year or 100,000 mile limited warranty
SAVE TIME, SAVE MONEY
WITH NEV-R-LUBE ®
49
D44 10″ x 2¹⁄₄” Electric Brake Manual Adjust
CSA approved at 4400#/13.0 SLR
2
10
12
5
6
6
9
6
13
6
3
4
9
9
7 8
1
11
10X2E_2-11
Electric Brake
Old Style Before 5/1/09
Item Part No. Qty/Brk Description
ns K23-454-00 1 LH Complete Brake Assembly
ns K23-455-00 1 RH Complete Brake Assembly
1 036-019-16 1 Backing Plate Assembly
2 047-019-05 1 LH Actuating Lever Arm
2 047-020-05 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-672-00 1 Shoe & Lining Kit Contains:
1 #040-361-00 Primary Shoe & Lining
1 #040-362-00 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 043-004-00 1 Adjuster Assembly
8 046-018-00 1 Adjusting Screw Spring
9 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
10 046-007-00 2 Adjuster Slot Plug
11 046-016-00 1 Wire Grommet
12 007-271-00 4 Brake Mounting Bolt – Press-in
*13 006-017-00 4 Brake Mounting Nut
ns – not shown
* Not included with complete brake assembly. Item sold separately.
Electric Brake
New Style After 5/1/09
Item Part No. Qty/Brk Description
0 K23-462-00 1 LH Complete Brake Assembly (shown)
0 K23-463-00 1 RH Complete Brake Assembly
1 036-019-19 1 Backing Plate Assembly
2 047-019-05 1 LH Actuating Lever Arm
2 047-020-05 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-005-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-672-00 1 Shoe & Lining Kit Contains:
1 #040-361-00 Primary Shoe & Lining
1 #040-362-00 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 043-004-00 1 Adjuster Assembly
8 046-018-00 1 Adjusting Screw Spring
9 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring
10 046-007-00 2 Adjuster Slot Plug
11 046-016-00 1 Wire Grommet
12 007-271-00 4 Brake Mounting Bolt – Press-in
*13 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
4100 – 6000 LBS. CAPACITY
50
D44 10″ x 2¹⁄₄” Nev-R-Adjust® Electric Brake
Electric Brake
Item Part No. Qty/Brk Description
0 K23-478-00 1 LH Complete Brake Assembly (shown)
0 K23-479-00 1 RH Complete Brake Assembly
1 036-019-19 1 Backing Plate Assembly
2 047-019-10 1 LH Actuating Lever Arm
2 047-020-10 1 RH Actuating Lever Arm
3 005-067-00 1 Washer
4 027-011-00 2 Wire Clip
5 046-009-00 2 Retractor Spring
6 K71-698-00 1 LH Shoe & Lining Kit Contains:
1 #040-379-00 Primary Shoe & Lining
1 #040-380-01 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
6 K71-699-00 1 RH Shoe & Lining Kit Contains:
1 #040-379-00 Primary Shoe & Lining
1 #040-380-02 Secondary Shoe & Lining
2 #049-002-00 Shoe Hold Down Pin #8
2 #046-077-00 Shoe Hold Down Spring & Cup
7 K71-703-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-529-00 Hook for Cable
1 #071-532-01 LH Adjusting Lever
1 #071-532-02 RH Adjusting Lever
2 #071-533-00 Adjuster Cable
1 #071-655-01 LH Cable Lever
1 #071-655-02 RH Cable Lever
2 #071-656-00 Adjuster Cable
8 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 007-271-00 4 Brake Mounting Bolt – Press-in
*12 006-017-00 4 Brake Mounting Nut
* Not included with complete brake assembly. Item sold separately.
2
1
10
9
11
5
6
8 6
6
12 6
3
4
8
8
7 7
7
7
7
7 10x2E_D44_Nev-R-Adj_7-11
CSA approved at 4400#/13.0 SLR
This brake will not fit axles
produced prior to 5/1/09.
4100 – 6000 LBS. CAPACITY
51
Electric Brake 6000#
(CSA 6000#)
Item Part No. Qty/Brk Description
0 K23-105-00 1 LH Complete Brake Assembly
0 K23-106-00 1 RH Complete Brake Assembly (shown)
1 036-089-10 1 Backing Plate Assembly
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
4 046-009-00 2 Retractor Spring
5 K71-127-00 1 Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-00 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 043-004-00 1 Adjuster Assembly
7 046-018-00 1 Adjusting Screw Spring
8 K71-105-00 1 Magnet Kit Contains:
1 #042-149-00 Magnet (white wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 005-067-00 1 Anchor Post Washer
*12 006-193-00 5 Nut Washer Assembly
* Not included with complete brake assembly. Item sold separately.
D52, D60 12″ x 2″ Electric Brake
2
3
1
10
5
9
8
5
4
6 7
8
8
5
5
11
12
5
12X2_6K_6-17
CSA approved at 6000#/14.2 SLR
4100 – 6000 LBS. CAPACITY
52
D52, D60 12″ x 2″ Electric Brake With Parking Feature
Electric Parking Brake 6000#
(CSA 6000#)
Item Part No. Qty/Brk Description
0 K23-112-00 1 LH Complete Brake Assembly
0 K23-113-00 1 RH Complete Brake Assembly (shown)
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
5 K71-127-00 1 Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-00 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 043-004-00 1 Adjuster Assembly
7 046-018-00 1 Adjusting Screw Spring
8 K71-105-00 1 Magnet Kit Contains:
1 #042-149-00 Magnet (white wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
*12 006-193-00 5 Nut Washer Assembly
20 036-089-08 1 LH Backing Plate Assembly Complete
(includes #21-28)
20 036-089-09 1 RH Backing Plate Assembly Complete
(includes #21-28)
21 036-089-06 1 LH Backing Plate Assembly
21 036-089-07 1 RH Backing Plate Assembly
22 039-025-00 1 LH Pivot Pin & Cam Sub-Assembly
22 039-026-00 1 RH Pivot Pin & Cam Sub-Assembly
23 039-048-00 1 LH Actuating Cam
23 039-049-00 1 RH Actuating Cam
24 038-068-00 1 Anchor Post & Bushing Sub-Assembly
25 006-047-00 1 Anchor Post Locknut
26 005-041-00 1 Washer
27 006-011-00 1 Pivot Pin Locknut
28 047-070-00 1 Parking Brake Lever
29 046-005-00 1 Retractor Spring
* Not included with complete brake assembly. Item sold separately.
CSA approved at 6000#/14.2 SLR
4100 – 6000 LBS. CAPACITY
23 22
2726 28 25
24 21
2
5
29
5
6 7
5 5
3 8 8
8
12
10
5
9
12X2EPF_6-17
53
D52, D60 12″ x 2″ Nev-R-Adjust® Electric Brake
2
3
1
9
5
8
7
5
4
6 6
7
7
5
5
10
11
5
6
6
6
6
12x2_Nev-R-Adj_6-17
CSA approved at 6000#/14.2 SLR
Electric Brake 6000#
(CSA 6000#)
Item Part No. Qty/Brk Description
0 K23-458-00 1 LH Complete Brake Assembly
0 K23-459-00 1 RH Complete Brake Assembly (shown)
1 036-089-10 1 Backing Plate Assembly
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
4 046-009-00 2 Retractor Spring
5 K71-675-00 1 LH Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-01 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
5 K71-676-00 1 RH Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-02 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 K71-679-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-528-00 Adjuster Cable
2 #071-529-00 Hook for Cable
1 #071-530-01 LH Adjusting Lever
1 #071-530-02 RH Adjusting Lever
7 K71-105-00 1 Magnet Kit Contains:
1 #042-149-00 Magnet (white wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
8 046-007-00 2 Adjuster Slot Plug
9 046-016-00 1 Wire Grommet
10 005-067-00 1 Anchor Post Washer
*11 006-193-00 5 Nut Washer Assembly
* Not included with complete brake assembly. Item sold separately.
4100 – 6000 LBS. CAPACITY
54
D52, D60 12″ x 2″ Hydraulic Brake
2 3
1
4
7 10
7
7
5 6
8 9
11
7
7
2
Uni-Servo
12X2H_12-08
Hydraulic Brake 5200#
Item Part No. Qty/Brk Description
0 K23-322-00 1 LH Complete Brake Assembly-DS
0 K23-323-00 1 RH Complete Brake Assembly-DS (shown)
0 K23-324-00 1 LH Complete Brake Assembly-US
0 K23-325-00 1 RH Complete Brake Assembly-US (shown)
1 036-093-03 1 Backing Plate Assembly
2 054-062-00 1 LH Brake Cylinder Duo-Servo
2 054-063-00 1 RH Brake Cylinder Duo-Servo
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 or 2 Cylinder Push Rod US (1) DS (2)
4 087-001-00 2 Sems (screw & washer assembly)
5 005-113-00 1 Anchor Post Washer
6 046-101-00 2 Retractor Spring
7 K71-268-00 1 Shoe & Lining Kit Contains:
1 #040-204-00 Primary Shoe & Lining
1 #040-206-00 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-012-00 Shoe Hold Down Pin #4
8 043-029-00 1 Adjuster Assembly
9 046-102-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
ns 054-089-00 1 Bleeder Screw (included with item #2)
ns – not shown
* Not included with complete brake assembly. Item sold separately.
Note: Uni-Servo brakes to be used with surge actuator
4100 – 6000 LBS. CAPACITY
55
D52, D60 12″ x 2″ Hydraulic Brake With Parking Feature
Hydraulic Parking Brake 5200#
Item Part No. Qty/Brk Description
0 K23-318-00 1 LH Complete Brake Assembly-DS
0 K23-319-00 1 RH Complete Brake Assembly-DS (shown)
0 K23-320-00 1 LH Complete Brake Assembly-US
0 K23-321-00 1 RH Complete Brake Assembly-US (shown)
1 036-093-19 1 LH Backing Plate Assembly
1 036-093-20 1 RH Backing Plate Assembly
2 054-062-00 1 LH Brake Cylinder Duo-Servo
2 054-063-00 1 RH Brake Cylinder Duo-Servo
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 or 2 Cylinder Push Rod US (1) DS (2)
4 087-001-00 2 Sems (screw & washer assembly)
5 005-113-00 1 Anchor Post Washer
6 046-101-00 Retractor Spring
7 K71-268-00 1 Shoe & Lining Kit Contains:
1 #040-204-00 Primary Shoe & Lining
1 #040-206-00 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-012-00 Shoe Hold Down Pin #4
8 043-029-00 1 Adjuster Assembly
9 046-102-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
14 047-110-01 1 LH Parking Lever and Pin
14 047-111-01 1 RH parking Lever and Pin
15 047-109-00 1 Parking Strut
16 046-103-00 1 Parking Strut Spring
17 005-112-00 1 Spring Tension Washer
18 069-055-00 1 Retainer
ns 054-089-00 1 Bleeder Screw (included with item #2)
*ns 071-515-00 1 Park Brake Cable
ns – not shown
* Not included with complete brake assembly. Item sold separately.
2 3 7
5 6
8 9 7
14
14
16
15
17 18
2
Uni-Servo
1
4
7 10 11
1
7
7
12X2HPF_2-13
Note: Uni-Servo brakes to be used with surge actuator
4100 – 6000 LBS. CAPACITY
56
D52, D60 Disc Brake for 6,000 Lb. Axles
Disc Brake 6000#
Item Part No. Qty/Brk Description
1 090-005-01 1 LH Anchor Yoke
1 090-005-02 1 RH Anchor Yoke (shown)
2 K71-636-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-513-00 Cross Over Hydraulic Line
(yokes without notch)
1 071-517-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-005-06 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 K71-637-00 1 Rotor Kit
5 006-193-00 5 ³⁄₈” Brake Mounting Nut-Washer Assembly
Disc Brake 6000# With 42MM Nev-R-Lube®
Item Part No. Qty/Brk Description
1 090-006-01 1 LH Anchor Yoke
1 090-006-02 1 RH Anchor Yoke
2 K71-636-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-513-00 Cross Over Hydraulic Line
(yokes without notch)
1 071-517-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-005-06 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 K71-637-00 1 Rotor Kit
5 006-193-00 5 ³⁄₈” Brake Mounting Nut-Washer Assembly
1
2
2
3
4
2
2
2
2
2
6
7
5
2
2
Exp6000disc_11-12
Disc Brake Hubs & Studs
Item Part No. Qty/Brk Description
6 008-403-05 1 Grease ¹⁄₂” Studs 6 on 5.50
7 007-262-00 6 ¹⁄₂-20 x 2.70″ Press-in Stud
(hubs after 2/09)
Nev-R-Lube® Disc Brake Hubs
Item Part No. Qty/Brk Description
6 008-404-80 1 ¹⁄₂” Studs, 42mm 6 on 5.50
7 007-262-00 6 ¹⁄₂-20 x 2.70″ Press-in Stud
(hubs after 2/09)
CSA approved at 6000#/14.3 SLR
4100 – 6000 LBS. CAPACITY
57
CAUTION: The above hub/rotor profile shows the minimum clearance needed to insure that no part of the wheel makes
contact with any brake component.
Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper. If there is not full
contact with the hub face, you may experience a dangerous wheel separation.
Recommended Wheel Clearance
for 6,000 Lb. Disc Brake
4100 – 6000 LBS. CAPACITY
58
General Applications
Axle Types
5500-7000 Lbs. Capacity
• Complete service manual
• Precision machined, forged steel spindles
• Precision machined integral cast iron hub/drums
• 8-bolt and 5 bolt (UTG) hubs available
• Standard grease; optional oil bath; E-Z Lube® or
Nev-R-Lube® option
• Press-in wheel studs (8-bolt)
• 12″ x 2″ electric brakes, CSA approved at 7000 lbs.,
12″ x 2″ hydraulic brakes
• Brakes are available with and without parking feature
• Hydraulic free backing brakes available
• Hydraulic brakes – uni-servo and duo-servo available
• Optional hot dipped galvanized axle beam
• Optional GAL-DEX® coated cast iron hub
D60 & D70 LEAF SPRING
• High quality alloy steel springs in a variety of capacities
• Single, tandem, or triple axle assemblies with
equalized suspensions
• Slipper spring or double eye leaf spring suspension
• Optional hanger and attaching parts kits available
• Durable, wear-resistant components
• Inner wiring system for easier installation and protection of
brake wiring
• Heavy wall 3″ diameter tube
• Straight or Drop spindles (4″ drop only)
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
• 5 year limited warranty
• Totally rubber-cushioned for smooth, quiet, independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Self-damping action
• Load-carrying cross member
• Rubber cords compounded for maximum dependability
and durability
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• High and low profile brackets with optional mounting brackets
are available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
• Optional stainless steel wear sleeves for grease seal journal
• Available in drop center V-bend axle beam
CAUTION: Triple axle assemblies are NOT recommended
for #12 Torflex® axles, however the #12T Torflex® axle is
designed for triple applications.
12 12T
5500 – 7000 LBS. CAPACITY
59
12
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .31″ higher. Allow 3″ bump
clearance from full load.
Torflex® Application Information
5500 – 7000 LBS. CAPACITY
DEXTER
H
L
Axle Location
Top of
Bracket
Center of
Spindle
Start Angle
Forward Arm Length
Left Hand
Assembly Shown
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 6.24 4.24 4.30 5.54 3.17 5.88
High 6.99 4.24 5.05 5.54 3.92 5.88
32° Down
Low 5.18 5.09 2.99 5.92 1.82 6.00
High 5.93 5.09 3.74 5.92 2.57 6.00
22.5° Down
Low 4.30 5.54 2.00 6.00 0.83 5.88
High 5.05 5.54 2.75 6.00 1.58 5.88
10° Down
Low 3.04 5.91 0.70 5.86 -0.42 5.49
High 3.79 5.91 1.45 5.86 0.33 5.49
0°
Low 2.00 6.00 -0.30 5.54 -1.33 4.99
High 2.75 6.00 0.45 5.54 -0.58 4.99
10° Up
Low 0.96 5.91 -1.22 5.06 -2.15 4.33
High 1.71 5.91 -0.47 5.06 -1.40 4.33
22.5° Up
Low -0.30 5.54 -2.24 4.24 -2.99 3.33
High 0.45 5.54 -1.49 4.24 -2.24 3.33
H = Height
L = Length
60
Torflex® Application Information
5500 – 7000 LBS. CAPACITY
12
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .75″ higher. Side mount is .31″ higher.
Allow 3″ bump clearance from full load.
E
D
C
B
H
Top of
Bracket
C E
B D
H
Top of
Bracket
C
E
B
D
H
Top of
Bracket
10° Dn, 0° 10° Up, 22.5° Up 22.5° Dn, 45° DN
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
LT235/85R16 14.3 15.4 4.3 18.6 11.1 14.3 15.4 3.0 17.3 12.4 2.0 16.3 13.4
7.50-16LT 14.9 16.7 4.3 19.2 12.4 14.9 16.7 3.0 17.9 13.7 2.0 16.9 14.7
9.50-16.5LT 14.1 15.2 4.3 18.4 10.9 14.1 15.2 3.0 17.1 12.2 2.0 16.1 13.2
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
LT235/85R16 0.7 15.0 14.7 -0.3 14.0 15.7 -1.2 13.1 16.6 -2.2 12.1 17.6
7.50-16LT 0.7 15.6 16.0 -0.3 14.6 17.0 -1.2 13.7 17.9 -2.2 12.7 18.9
9.50-16.5LT 0.7 14.8 14.5 -0.3 13.8 15.5 -1.2 12.9 16.4 -2.2 11.9 17.4
#12 Overhang Per Side
Spindle Min. Max.
Short 7.00″ 15.20″
Standard 7.50″ 15.20″
#12 Bracket Dimensions
Low High
A 1.25 1.25
B 3.50 3.50
C 9.50 9.50
D 9.00 9.00
E 12.00 12.00
F 4.37 5.12
G 2.50 2.50
J 2.06 2.06
N —- 1.03
P —- 1.00
Q —- 1.00
Bolt Size ⁵⁄₈” bolt
Tube Size 3.50 3.50
1/2 G
A
J
G
B
C
F
DE
A
For Wiring
Access
Bolt Size
Right Hand Side
of Axle Shown
Forward Low Profile
High Profile Q
E
P
F
N
Side Mount Hanger
61
Torflex® Application Information
5500 – 7000 LBS. CAPACITY
12T
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .31″ higher. Allow 3″ bump
clearance from full load.
DEXTER
H
L
Axle Location
Top of
Bracket
Center of
Spindle
Start Angle
Forward Arm Length
Left Hand
Assembly Shown
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 6.49 4.24 4.55 5.54 3.42 5.88
High 7.18 4.24 5.24 5.54 4.11 5.88
32° Down
Low 5.43 5.09 3.24 5.92 2.07 6.00
High 6.12 5.09 3.93 5.92 2.76 6.00
22.5° Down
Low 4.55 5.54 2.25 6.00 1.08 5.88
High 5.24 5.54 2.94 6.00 1.77 5.88
10° Down
Low 3.29 5.91 0.95 5.86 -0.17 5.49
High 3.98 5.91 1.64 5.86 0.52 5.49
0°
Low 2.25 6.00 -0.05 5.54 -1.08 4.99
High 2.94 6.00 0.64 5.54 -0.39 4.99
10° Up
Low 1.21 5.91 -0.97 5.06 -1.90 4.33
High 1.90 5.91 -0.28 5.06 -1.21 4.33
22.5° Up
Low -0.05 5.54 -1.99 4.24 -2.74 3.33
High 0.64 5.54 -1.30 4.24 -2.05 3.33
H = Height
L = Length
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
62
Torflex® Application Information
5500 – 7000 LBS. CAPACITY
12T
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .75″ higher. Side mount is .31″ higher.
Allow 3″ bump clearance from full load.
E
D
C
B
H
Top of
Bracket
C E
B D
H
Top of
Bracket
C
E
B
D
H
Top of
Bracket
10° Dn, 0° 10° Up, 22.5° Up 22.5° Dn, 45° DN
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
10R17.5HC 15.6 18.0 4.6 20.2 13.4 15.6 18.0 3.2 18.8 14.8 2.3 17.9 15.7
215/75R17.5 14.0 15.3 4.6 18.6 10.7 14.0 15.3 3.2 17.2 12.1 2.3 16.3 13.0
12-16.5LT 14.9 15.8 4.6 19.5 11.2 14.9 15.8 3.2 18.1 12.6 2.3 17.2 13.5
9.50-16.5LT 14.1 15.2 4.6 18.7 10.6 14.1 15.2 3.2 17.3 12.0 2.3 16.4 12.9
9R17.5HC 15.4 17.1 4.6 20.0 12.5 15.4 17.1 3.2 18.6 13.9 2.3 17.7 14.8
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
10R17.5HC 1.0 16.6 17.0 -0.1 15.5 18.1 -1.0 14.6 19.0 -2.0 13.6 20.0
215/75R17.5 1.0 15.0 14.3 -0.1 13.9 15.4 -1.0 13.0 16.3 -2.0 12.0 17.3
12-16.5LT 1.0 15.9 14.8 -0.1 14.8 15.9 -1.0 13.9 16.8 -2.0 12.9 17.8
9.50-16.5LT 1.0 15.1 14.2 -0.1 14.0 15.3 -1.0 13.1 16.2 -2.0 12.1 17.2
9R17.5HC 1.0 16.4 16.1 -0.1 15.3 17.2 -1.0 14.4 18.1 -2.0 13.4 19.1
1/2 G
A
J
G
B
C
F
DE
A
For Wiring
Access
Bolt Size
Right Hand Side
of Axle Shown
Forward Low Profile
High Profile Q
E
P
F
N
Side Mount Hanger
#12T Bracket Dimensions
Low High
A 1.22 1.22
B 3.63 3.63
C 10.56 10.56
D 10.56 10.56
E 13.00 13.00
F 4.81 5.50
G 2.50 2.50
J 2.25 2.25
L 7.26 7.26
P —- 1.00
Q —- 1.00
Bolt Size ⁵⁄₈” bolt
Tube Size 3.88 3.88
#12T Overhang Per Side
Spindle Min. Max.
Short 7.00″ 15.20″
Standard 7.50″ 15.20″
63
D60 Overhang Per Side
Min. Disc* Max.
Straight 6.63″ 9.00″ 10.00″
4″ Drop 7.87″ N/A 9.50″
Nev-R-Lube® 6.19″ 9.00″ 10.00″
* Minimum overhang with disc brakes
Double Eye Springs
For Standard 33″ Axle Spacing
Single A/P-122-00
Tandem A/P-233-00
Triple A/P-335-00
Spring Length
21″ 24″ 26″
A 19.62 23.50 25.75
B 25.00 27.50 29.50
C 28.75 31.00 33.00
D 10.62 12.00 13.00
E 28.75 31.00 33.00
For Optional 35″ Axle Spacing
Tandem A/P-264-00
Triple A/P-364-00
Spring Length
21″ 24″ 26″
B 26.00 28.50 30.50
C 30.80 33.00 35.00
D 10.62 12.00 13.00
E 30.80 33.00 35.00
D
A
D
B B
C
E B
D C C
B
Forward H
Z
Y
SLR
H
Z
Y
SLR
H
Z
Y
SLR
Double Eye Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-104-00 HGR-105-00 HGR-248-00 HGR-249-00 HGR-348-00
028-005-00 Hanger 3.25″ 2 —- 4 2 4
028-006-00 Front Hanger 1.44″ —- 2 —- —- —-
029-008-00 Front Hanger 2.06″ —- —- —- 4 —-
029-031-00 Center Hanger 3.62″ —- —- 2 —- 4
030-020-00 Rear Hanger .91″ 2 2 —- —- —-
Attaching Parts Kits
Part No. Description A/P-122-00 A/P-233-00 A/P-264-00† A/P-335-00 A/P-364-00†
006-092-01 Flange Locknut 6 14 14 22 22
007-126-00 Shackle Bolt 2 6 6 10 10
013-104-02 Equalizer —- 2 —- 2 —-
013-105-02 Equalizer —- —- —- 2 —-
013-122-02 Equalizer —- —- 2 —- 2
013-126-02 Equalizer —- —- —- —- 2
018-011-00 Shackle Link —- 4 4 6 6
018-012-00 Shackle Link, Long 2 —- —- —- —-
018-020-00 Shackle Link Assembly —- 4 4 6 6
018-021-00 Shackle Link Assembly, Long 2 —- —- —- —-
† For 35″ axle spacing using 26″ springs
Note: Common A/P kits are available in marine grade coating.
Leaf Spring Application Information
D70 Overhang Per Side
Min. Max.
Straight 6.63″ 9.00″
4″ Drop 7.87″ 9.00″
Nev-R-Lube® 6.37″ 9.00″
Disc 8.00″ 9.00″
5500 – 7000 LBS. CAPACITY
64
Note: Common A/P kits are available in marine grade coating.
Some combinations of hangers and spring mountings may result in insufficient bump clearance.
Refer to the Miscellaneous section for additional hanger kits, A/P kits, or other tires.
A, B, E – Hanger Spacing
C – Axle Spacing
D – Axle Location
H – Center of Spindle
Y – Frame Height
Z – Top of Tire to Bottom of Frame
SLR – Static Load Radius
To determine these values, contact
your local sales engineer or
distributor to run ProSpec™.
C
B
D E
E B
C
B B
D
D
A
H
Z
Y
SLR
Forward
H
Z
Y
SLR
H
Z
Y
SLR
Slipper Spring Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-110-00 HGR-202-00 HGR-302-00
028-001-00 Front Hanger 4.25″ 2 2 2
029-001-00 Center Hanger 3.50″ —- 2 4
030-028-00 Rear Hanger 4.00″ 2 2 2
Attaching Parts Kits
Part No. Description A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
006-007-01 ⁹⁄₁₆-18 Locknut 2 4 4 6 6
006-011-00 Keeper Nut 2 4 4 6 6
006-111-00 Equalizer Nut —- 2 2 4 4
007-001-01 Equalizer Bolt —- 2 2 4 4
007-007-00 Keeper Bolt 2 4 4 6 6
007-017-00 Spring Eye Bolt 2 4 4 6 6
013-004-00 Equalizer —- 2 —- 4 —-
013-044-01 Equalizer —- —- 2 —- 4
§ For 33.5″ axle spacing
‡ For 36″ axle spacing
Slipper Springs
Single Tandem Triple
A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
A 24.0 —- —- —- —-
B —- 28.8 30.4 28.8 30.4
C —- 33.5 36.0 33.5 36.0
D 11.5 11.5 11.5 11.5 11.5
E —- —- —- 33.0 35.0
Note: All 2″ wide slipper springs
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
Leaf Spring Application Information
5500 – 7000 LBS. CAPACITY
65
865 and Demountable Hub Group
1 2 3
20
4
26 11
12
5 9 6 7 8
25
24 8B 8D
14
10
23 16
29 30
1 2 3 4A 5A 8A
8C 8D
28 8E 8F
Exp6000_3-11
Grease Lube Parts
Item Part No. Description
1 010-036-00 E-Z Lube® Seal 2.25″
2 031-030-02 25580 Inner Bearing Cone
3 031-030-01 25520 Inner Bearing Cup
4 031-017-01 14276 Outer Bearing Cup – 865 Hub
4A 031-029-01 15245 Outer Bearing Cup – Demountable
5 031-017-02 14125A Outer Bearing Cone – 865 Hub
5A 031-029-02 15123 Outer Bearing Cone – Demountable
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-039-00 Grease Cap – 865 Hub
8A 021-001-00 Grease Cap – Demountable
8B 021-043-01 Grease Cap for E-Z Lube® – 865 Hub
8B 021-043-02 Grease Cap E-Z Lube® Chrome Option – 865 Hub
8C 021-042-01 Grease Cap for E-Z Lube® – Demountable
8C 021-042-02 Grease Cap for E-Z Lube® Chrome Option – Dem.
8D 085-001-00 E-Z Lube® Rubber Plug
9 005-057-00 Spindle Washer
16 006-005-00 ⁹⁄₁₆-18 Nut for Rim Clamp
23 015-002-00 Rim Clamp
29 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
30 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Studs & Wheel Nuts
Item Part No. Description
10 025-011-00 ⁹⁄₁₆-18 Stud – UTG
11 007-122-00 ½-20 x 1.84 Long Press-in Stud*
(hubs before 1/04)
11 007-262-00 ½-20 x 2.70 Long Press-in Stud*
(hubs after 1/04)
12 006-080-00 ½-20 60° Cone Nut
ns 007-132-00 ⁹⁄₁₆-18 Press-in Stud
ns 006-053-00 ⁹⁄₁₆-18 60° Cone Nut
ns 007-232-00 ⁵⁄₈-18 Press-in Stud
ns 006-109-00 ⁵⁄₈-18 90° Cone Nut
* Stud length measured under head to end of stud.
Brakes
Item Part No. Description
20 K23-105-00/K23-106-00 LH/RH Electric 6K CSA
ns K23-112-00/K23-113-00 LH/RH Electric w/park 6K CSA
ns K23-180-00/K23-181-00 LH/RH Electric 7K
ns K23-338-00/K23-339-00 LH/RH Hydraulic Uni-servo 7K
ns K23-334-00/K23-335-00 LH/RH Hydraulic Uni-servo 7K w/park
ns K23-336-00/K23-337-00 LH/RH Hydraulic Duo-servo 7K
ns K23-332-00/K23-333-00 LH/RH Hydraulic Duo-servo 7K w/park
ns K23-342-00/K23-343-00 LH/RH Hydraulic Uni-servo 7K FB
ns K23-340-00/K23-341-00 LH/RH Hydraulic Uni-servo 7K FB w/park
ns K23-342-01/K23-343-01 LH/RH Hydraulic Uni-servo 7K FB
ns K23-340-01/K23-341-01 LH/RH Hydraulic Uni-servo 7K FB w/park
ns K23-458-00/K23-459-00 LH/RH Electric Nev-R-Adjust®
Hubs
Item Part No. Description Bolt Circle
Hubs/Drums
24 008-174-05 Grease ⁹⁄₁₆” Stud Demountable
24 008-174-06 Oil ⁹⁄₁₆” Stud Demountable
25 008-219-04 Grease ¹⁄₂” Stud 8 on 6.50
25 008-219-04 Grease ¹⁄₂” Stud
GAL-DEX® coated
8 on 6.50
25 008-219-13 Grease ⁹⁄₁₆” Stud 8 on 6.50
25 008-219-18 Grease ⁵⁄₈” Stud 8 on 6.50
25 008-219-09 Oil ¹⁄₂” Stud 8 on 6.50
25 008-219-20 Oil ⁹⁄₁₆” Stud 8 on 6.50
25 008-219-26 Oil ⁵⁄₈” Stud 8 on 6.50
Plain Hubs
26 008-231-09 Grease ¹⁄₂” Stud 8 on 6.50
26 008-231-09 Grease ¹⁄₂” Stud
GAL-DEX® coated
8 on 6.50
26 008-231-18 Grease ⁹⁄₁₆” Stud 8 on 6.50
26 008-231-20 Grease ⁵⁄₈” Stud 8 on 6.50
26 008-231-16 Oil ¹⁄₂” Stud 8 on 6.50
Oil Lube Parts
Item Part No. Description
1 010-063-00 Oil Seal 2.25″
2 031-030-02 25580 Inner Bearing cone
3 031-030-01 25520 Inner Bearing Cup
4 031-017-01 14276 Outer Bearing Cup – 865 Hub
4 031-029-01 15245 Outer Bearing Cup – Demountable
5 031-029-02 15123 Outer Bearing Cone
5 031-017-02 14125A Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin
8E 021-035-00 Oil Cap – 865 Hub
ns 021-040-00 Oil Cap – Demountable
8F 046-032-00 Oil Cap Plug
9 005-057-00 Spindle Washer
14 046-052-00 Oil Filler Plug – 865 and Demountable
ns 046-032-00 Oil Cap Plug
16 006-005-00 ⁹⁄₁₆-18 Nut for Rim Clamp
23 015-002-00 Rim Clamp
28 010-045-00 865 ‘O’ Ring
ns 010-059-00 Demountable ‘O’ Ring
Note: Spindle is not available for resale.
ns – not shown
6 on 5.5 hubs are available on these axles.
See section in 4100-6000 lbs. capacity.
5500 – 7000 LBS. CAPACITY
66
655 and 865 Nev-R-Lube® Hub Group
Nev-R-Lube® Parts
Item Part No. Description
ns 005-147-01 Spindle Washer, 42mm
3 005-149-00 Spindle Washer, 50mm
4 006-183-00 Spindle Nut
5 092-002-00 Washer, Torque Label
6 069-096-00 Snap Ring
ns 021-085-00 Grease Cap, 42mm
8 021-086-00 Grease Cap, 50mm
20
8
4
5
6
25
25
3
13 Exp6000nvr_3-11
Wheel Nuts
Item Part No. Description
13 006-080-00 ½-20 60° Cone Nut
ns 006-053-00 ⁹⁄₁₆-18 60° Cone Nut
ns 006-109-00 ⁵⁄₈-18 90° Cone Nut
Hubs With Bearing and Wheel Studs
Item Part No. Description Bolt Circle
ns 008-388-80 Hub and Drum includes:
007-122-00 ¹⁄₂-20 Press-in Studs
031-073-03 42mm Bearing Cartridge
069-095-00 Bearing Retainer
6 on 5.50
25 008-385-82 Hub and Drum includes:
007-122-00 ¹⁄₂-20 Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
ns 008-385-81 Hub and Drum includes:
007-223-00 ⁹⁄₁₆-18 Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
ns 008-385-80 Hub and Drum includes:
007-224-00 ⁵⁄₈-18 Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
12″ x 2″ Brakes
Item Part No. Description
20 K23-105-00/K23-106-00 LH/RH Electric
ns K23-180-00/K23-181-00 LH/RH Electric 7K
ns K23-338-00/K23-339-00 LH/RH Hydraulic Uni-servo, 7K
ns K23-334-00/K23-335-00 LH/RH Hydraulic Uni-servo w/park, 7K
ns K23-336-00/K23-337-00 LH/RH Hydraulic Duo-servo, 7K
ns K23-332-00/K23-333-00 LH/RH Hydraulic Duo-servo w/park, 7K
ns K23-342-00/K23-343-00 LH/RH Hydraulic Free Backing, 7K
ns K23-340-00/K23-341-00 LH/RH Hydraulic 7K FB w/park
ns K23-326-00/K23-327-00 LH/RH Electric 6K CSA
ns K23-458-00/K23-459-00 LH/RH Electric Nev-R-Adjust®
ns K23-466-00/K23-467-00 LH/RH Electric 6K CSA Nev-R-Adjust®
ns – not shown
Note: Spindle is not available for resale.
5500 – 7000 LBS. CAPACITY
67
12″ x 2″ 6K Electric Brake
Electric Brake 6000#
(CSA 6000#)
Item Part No. Qty/Brk Description
0 K23-105-00 1 LH Complete Brake Assembly
0 K23-106-00 1 RH Complete Brake Assembly (shown)
1 036-089-10 1 Backing Plate Assembly
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
4 046-009-00 2 Retractor Spring
5 K71-127-00 1 Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-00 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 043-004-00 1 Adjuster Assembly
7 046-018-00 1 Adjusting Screw Spring
8 K71-105-00 1 Magnet Kit Contains:
1 #042-149-00 Magnet (white wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 005-067-00 1 Anchor Post Washer
*12 006-193-00 5 Nut Washer Assembly
* Not included with complete brake assembly. Item sold separately.
2
3
1
10
5
9
8
5
4
6 7
8
8
5
5
11
12
5
12X2_6K_6-17
CSA approved at 6000#/14.2 SLR
These brakes are rated to a maximum capacity of 6000 lbs. / pair
5500 – 7000 LBS. CAPACITY
68
12″ x 2″ 6K Electric Brake With Parking Feature
CSA approved at 6000#/14.2 SLR
Electric Parking Brake 6000#
(CSA 6000#)
Item Part No. Qty/Brk Description
0 K23-112-00 1 LH Complete Brake Assembly
0 K23-113-00 1 RH Complete Brake Assembly (shown)
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
5 K71-127-00 1 Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-00 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 043-004-00 1 Adjuster Assembly
7 046-018-00 1 Adjusting Screw Spring
8 K71-105-00 1 Magnet Kit Contains:
1 #042-149-00 Magnet (white wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
*12 006-193-00 5 Nut Washer Assembly
20 036-089-08 1 LH Backing Plate Assembly Complete
(includes #21-28)
20 036-089-09 1 RH Backing Plate Assembly Complete
(includes #21-28)
21 036-089-06 1 LH Backing Plate Assembly
21 036-089-07 1 RH Backing Plate Assembly
22 039-025-00 1 LH Pivot Pin & Cam Sub-Assembly
22 039-026-00 1 RH Pivot Pin & Cam Sub-Assembly
23 039-048-00 1 LH Actuating Cam
23 039-049-00 1 RH Actuating Cam
24 038-068-00 1 Anchor Post & Bushing Sub-Assembly
25 006-047-00 1 Anchor Post Locknut
26 005-041-00 1 Washer
27 006-011-00 1 Pivot Pin Locknut
28 047-070-00 1 Parking Brake Lever
29 046-005-00 1 Retractor Spring
* Not included with complete brake assembly. Item sold separately.
These brakes are rated to a maximum capacity of 6000 lbs. / pair
5500 – 7000 LBS. CAPACITY
23 22
2726 28 25
24 21
2
5
29
5
6 7
5 5
3 8 8
8
12
10
5
9
12X2EPF_6-17
69
12″ x 2″ 6K Nev-R-Adjust® Electric Brake
Electric Brake 6000#
(CSA 6000#)
Item Part No. Qty/Brk Description
0 K23-458-00 1 LH Complete Brake Assembly
0 K23-459-00 1 RH Complete Brake Assembly (shown)
1 036-089-10 1 Backing Plate Assembly
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
4 046-009-00 2 Retractor Spring
5 K71-675-00 1 LH Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-01 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
5 K71-676-00 1 RH Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-02 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 K71-679-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-528-00 Adjuster Cable
2 #071-529-00 Hook for Cable
1 #071-530-01 LH Adjusting Lever
1 #071-530-02 RH Adjusting Lever
7 K71-105-00 1 Magnet Kit Contains:
1 #042-149-00 Magnet (white wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
8 046-007-00 2 Adjuster Slot Plug
9 046-016-00 1 Wire Grommet
10 005-067-00 1 Anchor Post Washer
*11 006-193-00 5 Nut Washer Assembly
* Not included with complete brake assembly. Item sold separately.
2
3
1
9
5
8
7
5
4
6 6
7
7
5
5
10
11
5
6
6
6
6
12x2_Nev-R-Adj_6-17
CSA approved at 6000#/14.2 SLR
5500 – 7000 LBS. CAPACITY
70
12″ x 2″ 7K Electric Brake
2
3
1
10
5
9
8
5
4
6 7
8
8
5
5
11
12
5
12X2_7K_5-10
Electric Brake 7000#
Item Part No. Qty/Brk Description
0 K23-180-00 1 LH Complete Brake Assembly
0 K23-181-00 1 RH Complete Brake Assembly (shown)
1 036-089-10 1 Backing Plate Assembly
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
4 046-009-00 2 Retractor Spring
5 K71-127-00 1 Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-00 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 043-004-00 1 Adjuster Assembly
7 046-018-00 1 Adjusting Screw Spring
8 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
9 046-007-00 2 Adjuster Slot Plug
10 046-016-00 1 Wire Grommet
11 005-067-00 1 Anchor Post Washer
*12 006-193-00 5 Nut Washer Assembly
* Not included with complete brake assembly. Item sold separately.
CSA approved at 7000#/13.8 SLR
5500 – 7000 LBS. CAPACITY
71
12″ x 2″ 7K Nev-R-Adjust® Electric Brake
Electric Brake 7000#
Item Part No. Qty/Brk Description
0 K23-464-00 1 LH Complete Brake Assembly
0 K23-465-00 1 RH Complete Brake Assembly (shown)
1 036-089-10 1 Backing Plate Assembly
2 047-107-05 1 LH Actuating Lever Arm Assembly
2 047-108-05 1 RH Actuating Lever Arm Assembly
3 027-005-00 2 Wire Clip
4 046-009-00 2 Retractor Spring
5 K71-675-00 1 LH Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-01 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
5 K71-676-00 1 RH Shoe & Lining Kit Contains:
1 #040-215-00 Primary Shoe & Lining
1 #040-216-02 Secondary Shoe & Lining
2 #049-011-00 Shoe Hold Down Pin #2
2 #046-077-00 Shoe Hold Down Spring & Cup
6 K71-679-00 1 LH & RH Brake Adjuster Kit Contains:
2 #046-139-00 Adjusting Screw Spring
1 #046-140-00 LH Lever Spring
1 #046-141-00 RH Lever Spring
1 #048-022-00 LH Adjuster Assembly
1 #048-023-00 RH Adjuster Assembly
2 #071-528-00 Adjuster Cable
2 #071-529-00 Hook for Cable
1 #071-530-01 LH Adjusting Lever
1 #071-530-02 RH Adjusting Lever
7 K71-125-00 1 Magnet Kit Contains:
1 #042-143-00 Magnet (black wire)
1 #027-009-00 Magnet Clip
1 #046-080-00 Magnet Spring (before 7/16)
1 #046-175-00 Magnet Spring (after 7/16)
8 046-007-00 2 Adjuster Slot Plug
9 046-016-00 1 Wire Grommet
10 005-067-00 1 Anchor Post Washer
*11 006-193-00 5 Nut Washer Assembly
* Not included with complete brake assembly. Item sold separately.
2
3
1
9
5
8
7
5
4
6
7 7
5
5
10
11
5
6
6
6
6
6
12x2_Nev-R-Adj_oval mag_5-10
CSA approved at 7000#/13.8 SLR
5500 – 7000 LBS. CAPACITY
72
12″ x 2″ 7K Hydraulic Brake
Hydraulic Brake 7000#
Item Part No. Qty/Brk Description 0 K23-338-00 1 LH Complete Brake Assembly-US 0 K23-339-00 1 RH Complete Brake Assembly-US (shown) 0 K23-336-00 1 LH Complete Brake Assembly-DS 0 K23-337-00 1 RH Complete Brake Assembly-DS (shown) 1 036-093-08 1 Backing Plate Assembly 2 054-064-00 1 LH Brake Cylinder Uni-Servo 2 054-065-00 1 RH Brake Cylinder Uni-Servo 2 054-062-00 1 LH Brake Cylinder Duo-Servo 2 054-063-00 1 RH Brake Cylinder Duo-Servo 3 054-060-00 1 or 2 Cylinder Push Rod US (1) DS (2) 4 087-001-00 2 Sems (screw & washer assembly) 5 005-113-00 1 Anchor Post Washer 6 046-101-00 2 Retractor Spring 7 K71-269-00 1 LH Shoe & Lining Kit Contains: 1 #040-219-00 LH Primary Shoe & Lining 1 #040-218-02 LH Secondary Shoe & Lining 2 #046-077-00 Shoe Hold Down Spring & Cup 2 #049-012-00 Shoe Hold Down Pin #4 7 K71-270-00 1 RH Shoe & Lining Kit Contains: 1 #040-219-00 RH Primary Shoe & Lining 1 #040-218-01 RH Secondary Shoe & Lining 2 #046-077-00 Shoe Hold Down Spring & Cup 2 #049-012-00 Shoe Hold Down Pin #4 8 043-029-00 1 Adjuster Assembly 9 046-102-00 1 Adjusting Screw Spring
10 046-007-00
1 Adjuster Slot Plug
*11 006-193-00
5 Nut Washer Assembly
ns 054-089-00
1 Bleeder Screw (included with item #2)
ns – not shown
* Not included with complete brake assembly. Item sold separately.
2
3
1
4
7 10
7
7
5 6
8 9
11
7
7
2
Uni-Servo12X2H
_12-08
Note: Uni-Servo brakes to be used with surge actuator
5500 – 7000 LBS. CAPACITY
73
Hydraulic Parking Brake 7000#
Item Part No. Qty/Brk Description
0 K23-332-00 1 LH Complete Brake Assembly-DS
0 K23-333-00 1 RH Complete Brake Assembly-DS (shown)
0 K23-334-00 1 LH Complete Brake Assembly-US
0 K23-335-00 1 RH Complete Brake Assembly-US (shown)
1 036-093-15 1 LH Backing Plate Assembly
1 036-093-16 1 RH Backing Plate Assembly
2 054-062-00 1 LH Brake Cylinder Duo-Servo
2 054-063-00 1 RH Brake Cylinder Duo-Servo
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 or 2 Cylinder Push Rod US (1) DS (2)
4 087-001-00 2 Sems (screw & washer assembly)
5 005-113-00 1 Anchor Post Washer
6 046-101-00 2 Retractor Spring
7 K71-269-00 1 LH Shoe & Lining Kit Contains:
1 #040-219-00 Primary Shoe & Lining
1 #040-218-02 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-012-00 Shoe Hold Down Pin #4
7 K71-270-00 1 RH Shoe & Lining Kit Contains:
1 #040-219-00 Primary Shoe & Lining
1 #040-218-01 Secondary Shoe & Lining
2 #046-077-00 Shoe Hold Down Spring & Cup
2 #049-012-00 Shoe Hold Down Pin #4
8 043-029-00 1 Adjuster Assembly
9 046-102-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
14 047-110-01 1 LH Parking Lever and Pin
14 047-111-01 1 RH parking Lever and Pin
15 047-109-00 1 Parking Strut
16 046-103-00 1 Parking Strut Spring
17 005-112-00 1 Spring Tension Washer
18 069-055-00 1 Retainer
ns 054-089-00 1 Bleeder Screw (included with item #2)
*ns 071-515-00 1 Park Brake Cable
ns – not shown
* Not included with complete brake assembly. Item sold separately.
2 3 7
5 6
8 9 7
14
14
16
15
17 18
2
Uni-Servo
1
4
7 10 11
1
7
7
12X2HPF_2-13
Note: Uni-Servo brakes to be used with surge actuator
12″ x 2″ 7K Hydraulic Brake With Parking Feature
5500 – 7000 LBS. CAPACITY
74
12″ x 2″ 7K Hydraulic Brake Free Backing
Hydraulic Free Backing Brake
Item Part No. Qty/Brk Description
0 K23-342-00 1 LH Complete Brake Assembly
0 K23-343-00 1 RH Complete Brake Assembly (shown)
1 036-093-08 1 Backing Plate Assembly
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 Cylinder Push Rod
4 087-001-00 2 Sems (screw & washer assembly)
5 037-069-02 1 Travel Link
6 046-101-00 1 Retractor Spring
6A 046-107-01 1 Shoe Lever Return Spring
7 K71-394-00 1 LH Shoe & Lining Kit Contains:
1 #040-243-08 LH Primary Shoe & Lining
1 #040-315-02 LH Secondary Shoe & Lining
1 #046-077-00 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-00 Shoe Hold Down Spring-Primary
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
7 K71-395-00 1 RH Shoe & Lining Kit Contains:
1 #040-243-09 RH Primary Shoe & Lining
1 #040-315-01 RH Secondary Shoe & Lining
1 #046-077-00 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-00 Shoe Hold Down Spring-Primary
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
8 043-028-00 1 Adjuster Assembly
9 046-123-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
13 040-244-01 1 Shoe Lever
14 006-011-00 1 Locknut
15 007-210-00 1 Screw
16 005-064-00 1 Washer
17 046-108-01 1 Primary Shoe Return Spring
ns 054-089-00 1 Bleeder Screw (included with item #2)
ns – not shown
* Not included with complete brake assembly. Item sold separately.
3
16 13
1
2
17 15
5
4
7 10
7
8 9 7
7
14
6
7
6A
11
12X2HFB_12-08
Note: Uni-Servo brakes to be used with surge actuator
Hydraulic Free Backing Brake
Corrosion Resistant
Item Part No. Qty/Brk Description
0 K23-342-01 1 LH Complete Brake Assembly
0 K23-343-01 1 RH Complete Brake Assembly
1 036-093-09 1 Backing Plate Assembly
2 054-064-01 1 LH Brake Cylinder Uni-Servo
2 054-065-01 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 Cylinder Push Rod
4 087-001-00 2 Sems (screw & washer assembly)
5 037-069-02 1 Travel Link
6 046-101-00 1 Retractor Spring
6A 046-107-03 1 Shoe Lever Return Spring
7 K71-427-00 1 LH Shoe & Lining Kit Contains:
1 #040-243-06 LH Primary Shoe & Lining
1 #040-315-06 LH Secondary Shoe & Lining
1 #046-077-01 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-01 Shoe Hold Down Spring & Cup-Prim.
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
7 K71-428-00 1 RH Shoe & Lining Kit Contains:
1 #040-243-07 RH Primary Shoe & Lining
1 #040-315-05 RH Secondary Shoe & Lining
1 #046-077-01 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-01 Shoe Hold Down Spring & Cup-Prim.
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
8 043-028-00 1 Adjuster Assembly
9 046-123-01 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
13 040-244-02 1 Shoe Lever
14 006-011-00 1 Locknut
15 007-210-00 1 Screw
16 005-064-00 1 Washer
17 046-108-03 1 Primary Shoe Return Spring
ns 054-089-00 1 Bleeder Screw (included with item #2)
5500 – 7000 LBS. CAPACITY
75
Hydraulic Free Backing Parking Brake
Item Part No. Qty/Brk Description
0 K23-340-00 1 LH Complete Brake Assembly
0 K23-341-00 1 RH Complete Brake Assembly (shown)
1 036-093-15 1 LH Backing Plate Assembly
1 036-093-16 1 RH Backing Plate Assembly
2 054-064-00 1 LH Brake Cylinder Uni-Servo
2 054-065-00 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 Cylinder Push Rod
4 087-001-00 2 Sems (screw & washer assembly)
5 037-069-02 1 Travel Link
6 046-101-00 1 Retractor Spring
6A 046-107-01 1 Shoe Lever Return Spring
7 K71-394-00 1 LH Shoe & Lining Kit Contains:
1 #040-243-08 LH Primary Shoe & Lining
1 #040-315-02 LH Secondary Shoe & Lining
1 #046-077-00 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-00 Shoe Hold Down Spring-Primary
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
7 K71-395-00 1 RH Shoe & Lining Kit Contains:
1 #040-243-09 RH Primary Shoe & Lining
1 #040-315-01 RH Secondary Shoe & Lining
1 #046-077-00 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-00 Shoe Hold Down Spring-Primary
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
8 043-028-00 1 Adjuster Assembly
9 046-123-00 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
13 040-244-01 1 Shoe Lever
14 006-011-00 1 Locknut
15 007-210-00 1 Screw
16 005-064-00 1 Washer
17 046-108-01 1 Primary Shoe Return Spring
18 069-055-00 1 Retainer
19 047-110-01 1 LH Parking Lever and Pin
19 047-111-01 1 RH Parking Lever and Pin
20 047-119-01 1 Strut for Parking Brake
22 005-112-00 1 Washer
ns 054-089-00 1 Bleeder Screw (included with item #2)
*ns 071-515-00 1 Park Brake Cable
ns – not shown
* Not included with complete brake assembly. Item sold separately.
Note: Uni-Servo brakes to be used with surge actuator
12″ x 2″ 7K Hydraulic Brake Free Backing
With Parking Feature
Hydraulic Free Backing Parking Brake
Corrosion Resistant
Item Part No. Qty/Brk Description
0 K23-340-01 1 LH Complete Brake Assembly
0 K23-341-01 1 RH Complete Brake Assembly
1 036-093-17 1 LH Backing Plate Assembly
1 036-093-18 1 RH Backing Plate Assembly
2 054-064-01 1 LH Brake Cylinder Uni-Servo
2 054-065-01 1 RH Brake Cylinder Uni-Servo
3 054-060-00 1 Cylinder Push Rod
4 087-001-00 2 Sems (screw & washer assembly)
5 037-069-02 1 Travel Link
6 046-101-00 1 Retractor Spring
6A 046-107-03 1 Shoe Lever Return Spring
7 K71-427-00 1 LH Shoe & Lining Kit Contains:
1 #040-243-06 LH Primary Shoe & Lining
1 #040-315-06 LH Secondary Shoe & Lining
1 #046-077-01 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-01 Shoe Hold Down Spring-Primary
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
7 K71-428-00 1 RH Shoe & Lining Kit Contains:
1 #040-243-07 RH Primary Shoe & Lining
1 #040-315-05 RH Secondary Shoe & Lining
1 #046-077-01 Shoe Hold Down Spring & Cup-Sec.
2 #035-001-00 Shoe Hold Down Cup-Primary
1 #046-006-01 Shoe Hold Down Spring-Primary
1 #049-013-00 Shoe Hold Down Pin #1-Primary
1 #049-002-00 Shoe Hold Down Pin #8-Sec.
8 043-028-00 1 Adjuster Assembly
9 046-123-01 1 Adjusting Screw Spring
10 046-007-00 1 Adjuster Slot Plug
*11 006-193-00 5 Nut Washer Assembly
13 040-244-02 1 Shoe Lever
14 006-011-00 1 Locknut
15 007-210-00 1 Screw
16 005-064-00 1 Washer
17 046-108-03 1 Primary Shoe Return Spring
18 069-055-00 1 Retainer
19 047-110-01 1 LH Parking Lever and Pin
19 047-111-01 1 RH Parking Lever and Pin
20 047-119-01 1 Strut for Parking Brake
22 005-112-00 1 Washer
ns 054-089-00 1 Bleeder Screw (included with item #2)
3
1
2
4
6
20
19
19
22
18
7 10 11
7
8 9 7
17
16 13
5
7
6A
7
14
15
12X2HFBP_2-13
5500 – 7000 LBS. CAPACITY
76
Disc Brake for 6,000 Lb. Axles
Disc Brake 6000#
Item Part No. Qty/Brk Description
1 090-005-01 1 LH Anchor Yoke
1 090-005-02 1 RH Anchor Yoke (shown)
2 K71-636-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-513-00 Cross Over Hydraulic Line
(yokes without notch)
1 071-517-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-005-06 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 K71-637-00 1 Rotor Kit
5 006-193-00 5 ³⁄₈” Brake Mounting Nut-Washer Assembly
Disc Brake 6000# With 42MM Nev-R-Lube®
Item Part No. Qty/Brk Description
1 090-006-01 1 LH Anchor Yoke
1 090-006-02 1 RH Anchor Yoke
2 K71-636-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-513-00 Cross Over Hydraulic Line
(yokes without notch)
1 071-517-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-005-06 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 K71-637-00 1 Rotor Kit
5 006-193-00 5 ³⁄₈” Brake Mounting Nut-Washer Assembly
1
2
2
3
4
2
2
2
2
2
6
7
5
2
2
Exp6000disc_11-12
Disc Brake Hubs & Studs
Item Part No. Qty/Brk Description
6 008-403-05 1 Grease ¹⁄₂” Studs 6 on 5.50
7 007-262-00 6 ¹⁄₂-20 x 2.70″ Press-in Stud
(hubs after 2/09)
Nev-R-Lube® Disc Brake Hubs
Item Part No. Qty/Brk Description
6 008-404-80 1 ¹⁄₂” Studs, 42mm 6 on 5.50
7 007-262-00 6 ¹⁄₂-20 x 2.70″ Press-in Stud
(hubs after 2/09)
CSA approved at 6000#/14.3 SLR
5500 – 7000 LBS. CAPACITY
77
CAUTION: The above hub/rotor profile shows the minimum clearance needed to insure that no part of the wheel makes
contact with any brake component.
Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper. If there is not full
contact with the hub face, you may experience a dangerous wheel separation.
Recommended Wheel Clearance
for 6,000 Lb. Disc Brake
5500 – 7000 LBS. CAPACITY
78
Disc Brake 7000#
Item Part No. Qty/Brk Description
1 090-008-01 1 LH Anchor Yoke
1 090-008-02 1 RH Anchor Yoke (shown)
2 K71-693-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-517-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-005-06 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 006-193-00 5 ³⁄₈” Brake Mounting Nut-Washer Assembly
Disc Brake Hubs & Studs
Item Part No. Qty/Brk Description
5 008-416-10 1 Grease ¹⁄₂” Studs 8 on 6.50
008-416-11 1 Oil ¹⁄₂” Studs 8 on 6.50
008-416-12 1 Grease ⁹⁄₁₆” Studs 8 on 6.50
008-416-13 1 Oil ⁹⁄₁₆” Studs 8 on 6.50
008-416-14 1 Grease ⁵⁄₈” Studs 8 on 6.50
008-416-15 1 Oil ⁵⁄₈” Studs 8 on 6.50
6 007-122-00 8 ¹⁄₂-20 x 1.84″ Press-in Stud
007-223-00 8 ⁹⁄₁₆-18 x 2.01″ Press-in Stud
007-224-00 8 ⁵⁄₈-18 x 2.50″ Press-in Stud
1
2
2
3
5
2
2
2
2
2
4
2
6
2
Exp7000disc_11-12
Disc Brake for 7,000 Lb. Axles
5500 – 7000 LBS. CAPACITY
79
CAUTION: The above hub/rotor profile shows the minimum clearance needed to insure that no part of the wheel makes
contact with any brake component.
Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper. If there is not full
contact with the hub face, you may experience a dangerous wheel separation.
Recommended Wheel Clearance
for 7,000 Lb. Disc Brake
5500 – 7000 LBS. CAPACITY
80
AIRFLEX® Light Trailer Suspension System
• Soft Ride – New hybrid suspension combines air and rubber torsion for an excellent ride
• Independent – Ride and stability improve with independent wheel action
• Equalizing – Axle-to-axle load equalization allows use on triple axle trailers
• Reliable – Rubber cushions ride even if air is not available
• Maintains constant ride height for the ultimate ride
• Fully assembled for easy installation
• Adjustable axle alignment feature
• Available for single, tandem or triple axle applications
• Optional ride height control valve and air generation kits are available
• 2 year limited warranty
Smooth Out the Roughest Roads
5500 – 7000 LBS. CAPACITY
81
AIRFLEX® Suspension Components 7000#
Item Part No. Qty/Axle Description
1 003-272-00 1 LH Suspension Assembly (shown) (incl. items #2-11)
1 003-273-00 1 RH Suspension Assembly (incl. items #2-11)
Air Spring & Mounting Hardware
2 034-279-00 2 Air Spring
3 006-122-01 2 ¾”-16 Jam Nut
4 005-143-00 2 ¾” Lock Washer
5 006-116-00 2 ½”-13 Hex Nut
6 005-058-00 6 ½” Lock Washer
7 007-259-00 4 ½”-13 Hex Bolt
Suspension Mounting Hardware
8 003-261-00 2 Side Mount Bracket
9 007-177-00 6 ⁵⁄₈” Mounting Bolt
10 006-126-00 6 ⁵⁄₈” Locknut
11 005-111-00 6 ⁵⁄₈” Washer
Axle Attaching Hardware
12 011-090-01 8 ³⁄₄” U-Bolt
13 006-113-00 16 ³⁄₄” Locknut
14 012-065-01 4 Tie Plate
Air Supply Kits
ns K71-632-01 – Tandem Plumbing Kit with Ride Height Control Valve
ns K71-632-02 – Air Generation Kit (includes compressor and tank)
ns K71-632-03 – Manual Dump Valve Kit
ns K71-632-04 – Tri-Axle Conversion Plumbing Kit
ns – not shown
AIRFLEX® for 7,000 Lb. Axles – Before May 2010
Service Parts Only
1
3
4
5
6
9
11
10
6
7
14
13
2
12
12
14
13
8
8
ExpAIRFLEX_5-09
5500 – 7000 LBS. CAPACITY
82
AIRFLEX® for 7,000 Lb. Axles – After May 2010
Torsion Axle
Height Control Valve Kit
See Kit Instructions
Ordered with Suspension
Tube Cross Member
3½” x 3½”
1
2
4
5
8
7
6
6
6 6
9
8
9
10
11
12 13 14
3
RH
LH
FORWARD
25.25
9.00
3.34
Note:
All dimensions are shown at the
design height position
3.99
ExpAirflex_8-10
Bolt Torque Chart
Size Ft. Lbs.
⅜-16 25
¾-10 270
AIRFLEX® Suspension Components 7000#
Item Part No. Qty/Axle Description
1 n/a 1 Torsion Axle with Suspension Brackets
2 003-327-00 1 RH Frame Bracket
3 003-326-00 1 LH Frame Bracket
4 003-323-00 2 Channel, Air Spring Support
5 W01-358-6947 2 Firestone Air Spring
6 K71-734-00 1 Airflex Pivot Bushing Replacement Kit Contains:
2 #006-287-00 Nut, Hex Locking
2 #007-466-00 Bolt, Hex
2 #014-123-00 Pivot Bushing Assembly
2 #014-127-00 Pivot Bushing Spacer
7 n/a 8 ³⁄₈-16 UNC x 1.5″ LG HHCS
8 n/a 8 ³⁄₈ Regular Split Lock Washer
9 n/a 8 ³⁄₈-16 UNC x 1″ LG HHCS
10 n/a 2 ¹⁄₄ NPTM x ¹⁄₄ T 90° Elbow, Swivel
11 n/a 2 ¹⁄₄ x 6.25″ LG Nylon Tube
12 n/a 2 Grommet
13 n/a 2 ¹⁄₄ T Union Tee
14 n/a 2 ¹⁄₄ T Plug
Air Supply Kits
ns K71-692-01 – Ride Height Control Kit
ns K71-692-02 – Air Supply and Control Kit
ns K71-692-03 – Air Control Kit Without Air Supply
ns 059-809-00 – Installation Instructions (available on Dexter website)
n/a – not available
ns – not shown
5500 – 7000 LBS. CAPACITY
83
General Applications
Axle Types
7200 Lbs. Capacity
• Complete service manual
• Precision machined steel spindles and integral cast
iron hub/drums
• Finned brake drums for better heat dissipation
• Press-in wheel studs, ⁹⁄₁₆” or ⁵⁄₈”
• Improved bearing package; unitized seals
• Standard grease lubrication; optional oil bath;
E-Z Lube® option
• 12¹⁄₄” x 2¹⁄₂” electric brakes, CSA approved at 7100 lbs.
• Inner wiring system for easier installation and
protection of brake wiring
D72 LEAF SPRING
• Heavy wall 3″ diameter tube
• Straight or Drop spindles (4″ drop only)
• High quality alloy steel springs in a variety of capacities
• Single, tandem, or triple axle assemblies with
equalized suspensions
• Slipper leaf spring suspension
• Heavy duty suspension parts available
• Optional rubber bushed suspension
• Optional hanger and attaching parts kits available
• Durable, wear-resistant components
• 5 year limited warranty
12V
• Totally rubber-cushioned for smooth, quiet, independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Rubber cords compounded for maximum dependability
and durability
• Load-carrying cross member
• Self-damping action
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• High and low profile brackets with optional mounting brackets
are available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
CAUTION: Triple axle assemblies are NOT recommended
for #12V Torflex® axles.
7200 LBS. CAPACITY
84
Torflex® Application Information
7200 LBS. CAPACITY
12V
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .31″ higher. Allow 3″ bump
clearance from full load.
DEXTER
H
L
Axle Location
Top of
Bracket
Center of
Spindle
Start Angle
Forward Arm Length
Left Hand
Assembly Shown
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 6.24 4.24 4.30 5.54 3.17 5.88
High 6.99 4.24 5.05 5.54 3.92 5.88
32° Down
Low 5.18 5.09 2.99 5.92 1.82 6.00
High 5.93 5.09 3.74 5.92 2.57 6.00
22.5° Down
Low 4.30 5.54 2.00 6.00 0.83 5.88
High 5.05 5.54 2.75 6.00 1.58 5.88
10° Down
Low 3.04 5.91 0.70 5.86 -0.42 5.49
High 3.79 5.91 1.45 5.86 0.33 5.49
0°
Low 2.00 6.00 -0.30 5.54 -1.33 4.99
High 2.75 6.00 0.45 5.54 -0.58 4.99
10° Up
Low 0.96 5.91 -1.22 5.06 -2.15 4.33
High 1.71 5.91 -0.47 5.06 -1.40 4.33
22.5° Up
Low -0.30 5.54 -2.24 4.24 -2.99 3.33
High 0.45 5.54 -1.49 4.24 -2.24 3.33
H = Height
L = Length
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
85
Torflex® Application Information
7200 LBS. CAPACITY
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
LT235/85R16 14.3 15.4 4.3 18.6 11.1 14.3 15.4 3.0 17.3 12.4 2.0 16.3 13.4
7.50-16LT 14.9 16.7 4.3 19.2 12.4 14.9 16.7 3.0 17.9 13.7 2.0 16.9 14.7
9.50-16.5LT 14.1 15.2 4.3 18.4 10.9 14.1 15.2 3.0 17.1 12.2 2.0 16.1 13.2
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
LT235/85R16 0.7 15.0 14.7 -0.3 14.0 15.7 -1.2 13.1 16.6 -2.2 12.1 17.6
7.50-16LT 0.7 15.6 16.0 -0.3 14.6 17.0 -1.2 13.7 17.9 -2.2 12.7 18.9
9.50-16.5LT 0.7 14.8 14.5 -0.3 13.8 15.5 -1.2 12.9 16.4 -2.2 11.9 17.4
1/2 G
A
J
G
B
C
F
DE
A
For Wiring
Access
Bolt Size
Right Hand Side
of Axle Shown
Forward Low Profile
High Profile Q
E
P
F
N
Side Mount Hanger
12V
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .75″ higher. Side mount is .31″ higher.
Allow 3″ bump clearance from full load.
E
D
C
B
H
Top of
Bracket
C E
B D
H
Top of
Bracket
C
E
B
D
H
Top of
Bracket
10° Dn, 0° 10° Up, 22.5° Up 22.5° Dn, 45° DN
#12V Bracket Dimensions
Low High
A 1.25 1.25
B 3.50 3.50
C 9.50 9.50
D 9.00 9.00
E 12.00 12.00
F 4.37 5.12
G 2.50 2.50
J 2.06 2.06
N —- 1.03
P —- 1.00
Q —- 1.00
Bolt Size ⁵⁄₈” bolt
Tube Size 3.50 3.50
#12V Overhang Per Side
Spindle Min. Max.
Standard 7.00″ 14.77″
86
D72 Overhang Per Side
Min. Max.
Straight 7.00″ 9.00″
4″ Drop 7.87″ 9.00″
Nev-R-Lube® 7.00″ 9.00″
Double Eye Springs
For Standard 33″ Axle Spacing
Single A/P-122-00
Tandem A/P-233-00
Triple A/P-335-00
Spring Length
21″ 24″ 26″
A 19.62 23.50 25.75
B 25.00 27.50 29.50
C 28.75 31.00 33.00
D 10.62 12.00 13.00
E 28.75 31.00 33.00
For Optional 35″ Axle Spacing
Tandem A/P-264-00
Triple A/P-364-00
Spring Length
21″ 24″ 26″
B 26.00 28.50 30.50
C 30.80 33.00 35.00
D 10.62 12.00 13.00
E 30.80 33.00 35.00
D
A
D
B B
C
E B
D C C
B
Forward H
Z
Y
SLR
H
Z
Y
SLR
H
Z
Y
SLR
Double Eye Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-105-00 HGR-271-00 HGR-274-00 HGR-371-00
028-070-00 Hanger 4.25″ —- 6 —- 8
028-006-00 Front Hanger 1.44″ 2 —- —- —-
028-010-01 Hanger 5.00″ —- —- 6 —-
030-020-00 Rear Hanger .91″ 2 —- —- —-
Attaching Parts Kits
Part No. Description A/P-122-00 A/P-233-00 A/P-264-00† A/P-335-00 A/P-364-00†
006-092-01 Flange Locknut 6 14 14 22 22
007-126-00 Shackle Bolt 2 6 6 10 10
013-104-02 Equalizer —- 2 —- 2 —-
013-105-02 Equalizer —- —- —- 2 —-
013-122-02 Equalizer —- —- 2 —- 2
013-126-02 Equalizer —- —- —- —- 2
018-011-01 Shackle Link —- 4 4 6 6
018-012-01 Shackle Link, Long 2 —- —- —- —-
018-020-00 Shackle Link Assembly —- 4 4 6 6
018-021-00 Shackle Link Assembly, Long 2 —- —- —- —-
† For 35″ axle spacing using 26″ springs
Leaf Spring Application Information
7200 LBS. CAPACITY
87
Leaf Spring Application Information
D72 Overhang Per Side
Min. Max.
Straight 7.00″ 9.00″
4″ Drop 7.87″ 9.00″
Single Axles
require 1 HAP-105-00 kit
Tandem Axles
require 1 HAP-105-00 kit
and 1 HAP-205-01 kit
Triple Axles
require 1 HAP-105-00 kit
and 2 HAP-205-01 kits
Some combinations of hangers
and spring mountings may result in
insufficient bump clearance. Refer
to the Miscellaneous section for
additional hanger kits, A/P kits, or
other tires.
A, B, E – Hanger Spacing
C – Axle Spacing
D – Axle Location
H – Center of Spindle
Y – Frame Height
Z – Top of Tire to Bottom of Frame
SLR – Static Load Radius
To determine these values, contact
your local sales engineer or
distributor to run ProSpec™.
Slipper Spring Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-138-00 HGR-238-00 HGR-338-00
028-009-01 Front Hanger 5.00″ 2 2 2
029-005-01 Center Hanger 4.50″ —- 2 4
030-006-01 Rear Hanger 6.38″ 2 2 2
Attaching Parts Kits
Part No. Description A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
006-007-01 ⁹⁄₁₆-18 Locknut 2 4 4 6 6
006-011-00 Keeper Nut 2 4 4 6 6
006-111-00 Equalizer Nut —- 2 2 4 4
007-001-01 Equalizer Bolt —- 2 2 4 4
007-007-00 Keeper Bolt 2 4 4 6 6
007-017-00 Spring Eye Bolt 2 4 4 6 6
013-004-00 Equalizer —- 2 —- 4 —-
013-044-01 Equalizer —- —- 2 —- 4
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
Slipper Springs
Single Tandem Triple
A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
A 24.0 —- —- —- —-
B —- 28.8 30.4 28.8 30.4
C —- 33.5 36.0 33.5 36.0
D 11.5 11.5 11.5 11.5 11.5
E —- —- —- 33.0 35.0
Note: All 2″ wide slipper springs
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
B
C
B
D
A
Y
Z
D
B
C
E B
D ESLR
Y
Z
SLR
Y
Z
SLR
H
Forward
Rubber Bushed Suspension
Part No. Description Height HAP-105-00 HAP-205-01
028-068-02 Front Hanger 5.50″ 2 —-
029-039-04 Center Hanger 4.50″ —- 2
030-068-02 Rear Hanger 4.85″ 2 —-
006-011-00 ⁵⁄₁₆-18 UNC Locknut —- 2 2
006-038-00 ⁵⁄₈-11 UNC Locknut —- 2 2
006-112-00 1-8 UNC Locknut —- —- 2
007-007-00 Keeper Bolt —- 2 2
007-181-00 Spring Eye Bolt —- 2 2
007-182-00 Equalizer Bolt —- —- 2
013-117-03 Equalizer —- —- 2
059-200-00 Decal —- 1 1
059-203-00 Instruction Sheet —- 1 1
7200 LBS. CAPACITY
88
865 Hub Group
Grease Lube Parts
Item Part No. Description
1 010-036-00 Seal
2 031-030-02 25580 Inner Bearing Cone
3 031-030-01 25520 Inner Bearing Cup
4 031-028-01 02420 Outer Bearing Cup
5 031-028-02 02475 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
8 021-039-00 Grease Cap
8A 021-043-01 Grease Cap for E-Z Lube®
8B 085-001-00 E-Z Lube® Rubber Plug
9 005-057-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Brakes
(Before May 2000 with stamped backing plate brakes)
Item Part No. Description
17 036-110-00 Dust Shield (top) included with brake assembly
17 036-110-01 Dust Shield (bottom) included with brake assembly
20 023-369-00 RH 12¼” x 2½” Electric Brakes
20 023-370-00 LH 12¼” x 2½” Electric Brakes
ns – not shown
Service Parts Not Interchangeable With Cast Parts
Hubs
(Before May 2000 for stamped backing plate brakes)
Item Part No. Description Bolt Circle
24 008-355-13 Grease ⁹⁄₁₆” Stud 8 on 6.50
24 008-355-15 Grease ⁵⁄₈” Stud 8 on 6.50
24 008-355-12 Oil ⁹⁄₁₆” Stud 8 on 6.50
24 008-355-14 Oil ⁵⁄₈” Stud 8 on 6.50
Brakes
(After May 2000 with cast backing plate brakes)
Item Part No. Description
17 036-118-20 Dust Shield not included with brake assembly
20 K23-429-00 RH 12¼” x 2½” Electric Brakes
20 K23-428-00 LH 12¼” x 2½” Electric Brakes
Hubs
(After May 2000 for cast backing plate brakes)
Item Part No. Description Bolt Circle
24 008-393-10 Grease ¹⁄₂” Stud 8 on 6.50
24 008-393-04 Grease ⁹⁄₁₆” Stud 8 on 6.50
24 008-393-06 Grease ⁵⁄₈” Stud 8 on 6.50
24 008-393-09 Oil ¹⁄₂” Stud 8 on 6.50
24 008-393-03 Oil ⁹⁄₁₆” Stud 8 on 6.50
24 008-393-05 Oil ⁵⁄₈” Stud 8 on 6.50
Oil Lube Parts
Item Part No. Description
1 010-063-00 Seal (Unitized)
2 031-030-02 25580 Inner Bearing cone
3 031-030-01 25520 Inner Bearing Cup
4 031-028-01 02420 Outer Bearing Cup
5 031-028-02 02475 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin
9 005-057-00 Spindle Washer
8C 021-035-00 Oil Cap
8D 046-032-00 Oil Cap Plug
ns 046-052-00 Oil Filler Plug (service part only)
16 010-045-00 ‘O’ Ring for Oil Lube
Studs & Wheel Nuts
Item Part No. Description
10 007-122-00 ¹⁄₂-20 Press-in Stud
10 007-224-00 ⁵⁄₈-18 Press-in Stud
10 007-223-00 ⁹⁄₁₆-18-18 Press-in Stud
12 006-053-00 ⁹⁄₁₆-18 60° Cone Nut
12 006-109-00 ⁵⁄₈-18 90° Cone Nut
ns 006-058-00 ⁵⁄₈-18 Flange Nut
Note: Spindle is not available for resale.
12
9
24
16 8C 8D
5
8A 8B
10
1 2 3 7 8
20
4 6
17
28 29
Exp7200_1-09
7200 LBS. CAPACITY
89
865 Nev-R-Lube® Hub Group
Nev-R-Lube® Parts 50MM
Item Part No. Description
3 005-149-00 Spindle Washer
4 006-183-00 Spindle Nut
5 092-002-00 Washer, Torque Label
6 069-096-00 Snap Ring
8 021-086-00 Grease Cap
Wheel Nuts
Item Part No. Description
12 006-053-00 ⁹⁄₁₆-18 60° Cone Nut
ns 006-109-00 ⁵⁄₈-18 90° Cone Nut
ns 006-058-00 ⁵⁄₈-18 Flange Nut
ns – not shown
Hubs With Bearing and Wheel Studs
Item Part No. Description Bolt Circle
24 008-395-80 Hub and Drum includes:
007-223-00 ⁹⁄₁₆” Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
ns 008-395-81 Hub and Drum includes:
007-224-00 ⁵⁄₈” Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
12¹⁄₄” x 2¹⁄₂” Brakes
Item Part No. Description
10 036-118-20 Dust Shield
20 K23-428-00/K23-429-00 LH/RH Manual Adjust Electric Brake
Note: Spindle is not available for resale.
10
24
4
5
6
20 24
3
8
12
Exp7200nvr_1-09
7200 LBS. CAPACITY
90
12¹⁄₄” x 2¹⁄₂” Electric Brake – Cast Backing Plate
CSA approved at 7100#/14.2 SLR
Electric Brake
Item Part No. Qty/Brk Description
0 K23-428-00 1 LH Complete Brake Assembly (shown)
0 K23-429-00 1 RH Complete Brake Assembly
1 K71-497-00 1 LH Shoe & Lining Kit Contains:
1 #040-348-01 LH Primary Shoe & Lining
1 #040-349-02 LH Secondary Shoe & Lining
1 K71-496-00 1 RH Shoe & Lining Kit Contains:
1 #040-349-01 RH Primary Shoe & Lining
1 #040-348-02 RH Secondary Shoe & Lining
2 036-119-02 1 Backing Plate
3 046-119-00 1 Shoe Return (gray)
4 047-124-05 1 LH Actuating Lever Arm Assembly
4 047-125-05 1 RH Actuating Lever Arm Assembly
5 027-039-00 3 Wire Clip
6 071-455-01 1 LH Lever Arm Retainer
6 071-455-02 1 RH Lever Arm Retainer
7 006-092-01 1 Flange Nut
8 K71-378-00 1 Magnet Kit Contains:
1 #042-131-00 Magnet (red/black wire after 6/17)
1 #027-050-00 Magnet Retainer
1 #046-117-00 Magnet Spring
9 046-136-00 2 Centering Spring
10 046-018-00 1 Adjuster Spring (red)
11 048-017-00 1 Adjuster Assembly
*13 036-118-20 1 Dust Shield (sold separately)
*14 046-007-00 2 Adjuster Slot Plug
*16 046-016-00 1 Magnet Wire Grommet
*17 007-251-00 4 Brake Mounting Bolt
*26 006-129-00 4 Hex Nut
*27 005-058-00 4 Lock Washer
28 005-142-00 1 Washer
* Not included with complete brake assembly. Item sold separately.
2
3
1
4
11 10
7
5
6
8
16
13
1
17
9
9
28
26 27
14
12x2ECast_1-09
Brakes manufactured
after May 2000 use the
cast backing plate
7200 LBS. CAPACITY
91
12¹⁄₄” x 2¹⁄₂” Electric Brake – Stamped Backing Plate
CSA approved at 7100#/14.2 SLR
Brakes manufactured
before May 2000 use the
stamped backing plate
Service Parts Only
4
1 3 3
7
5
6
2
9
8
1
10
4
4
1
1
12x2EStamped_6-09
Electric Brake – Service Parts Only
Item Part No. Qty/Brk Description
0 023-369-00 1 RH Complete Brake Assembly (obsolete-no longer available)
0 023-370-00 1 LH Complete Brake Assembly (obsolete-no longer available)
1 K71-410-00 1 Shoe & Lining Kit Contains:
1 #040-310-01 RH Primary S&L or LH Secondary S&L
1 #040-309-01 LH Primary S&L or RH Secondary S&L
2 #005-107-00 Shoe Hold Down Washer
2 #006-127-00 Locknut
2 K71-378-00 1 Magnet Kit Contains:
1 #042-131-00 Magnet (red/black wire after 6/17)
1 #027-050-00 Magnet Retainer
1 #046-117-00 Magnet Spring
3 K71-411-00 1 Adjusting Screw Kit Contains:
1 #046-018-00 Adjuster Spring (red)
1 #046-017-00 Adjuster Assembly
4 K71-412-00 1 Brake Spring Kit Contains:
1 #046-119-00 Shoe Return (gray)
1 #046-117-00 Magnet Spring
2 #046-120-00 Centering Spring
1 #046-018-00 Adjuster Spring (red)
5 027-039-00 3 Wire Clip
6 071-455-01 1 LH Lever Arm Retainer
6 071-455-02 1 RH Lever Arm Retainer
7 006-092-01 1 Flange Nut
8 046-007-00 2 Adjuster Slot Plug
9 046-016-00 1 Magnet Wire Grommet
10 005-142-00 1 Washer
Note: Only numbered items are available.
7200 LBS. CAPACITY
92
AIRFLEX® Light Trailer Suspension System
• Soft Ride – New hybrid suspension combines air and rubber torsion for an excellent ride
• Independent – Ride and stability improve with independent wheel action
• Equalizing – Axle-to-axle load equalization allows use on triple axle trailers
• Reliable – Rubber cushions ride even if air is not available
• Maintains constant ride height for the ultimate ride
• Fully assembled for easy installation
• Adjustable axle alignment feature
• Available for single, tandem or triple axle applications
• Optional ride height control valve and air generation kits are available
• 2 year limited warranty
Smooth Out the Roughest Roads
7200 LBS. CAPACITY
93
AIRFLEX® for 7,200 Lb. Axles – After May 2010
Torsion Axle
Height Control Valve Kit
See Kit Instructions
Ordered with Suspension
Tube Cross Member
3½” x 3½”
1
2
4
5
8
7
6
6
6 6
9
8
9
10
11
12 13 14
3
RH
LH
FORWARD
25.25
9.00
3.34
Note:
All dimensions are shown at the
design height position
3.99
ExpAirflex_8-10
Bolt Torque Chart
Size Ft. Lbs.
⅜-16 25
¾-10 270
AIRFLEX® Suspension Components 7200#
Item Part No. Qty/Axle Description
1 n/a 1 Torsion Axle with Suspension Brackets
2 003-327-00 1 RH Frame Bracket
3 003-326-00 1 LH Frame Bracket
4 003-323-00 2 Channel, Air Spring Support
5 W01-358-6947 2 Firestone Air Spring
6 K71-734-00 1 Airflex Pivot Bushing Replacement Kit Contains:
2 #006-287-00 Nut, Hex Locking
2 #007-466-00 Bolt, Hex
2 #014-123-00 Pivot Bushing Assembly
2 #014-127-00 Pivot Bushing Spacer
7 n/a 8 ³⁄₈-16 UNC x 1.5″ LG HHCS
8 n/a 8 ³⁄₈ Regular Split Lock Washer
9 n/a 8 ³⁄₈-16 UNC x 1″ LG HHCS
10 n/a 2 ¹⁄₄ NPTM x ¹⁄₄ T 90° Elbow, Swivel
11 n/a 2 ¹⁄₄ x 6.25″ LG Nylon Tube
12 n/a 2 Grommet
13 n/a 2 ¹⁄₄ T Union Tee
14 n/a 2 ¹⁄₄ T Plug
Air Supply Kits
ns K71-692-01 – Ride Height Control Kit
ns K71-692-02 – Air Supply and Control Kit
ns K71-692-03 – Air Control Kit Without Air Supply
ns 059-809-00 – Installation Instructions (available on Dexter website)
n/a – not available
ns – not shown
7200 LBS. CAPACITY
94
General Applications
Axle Types
8000 Lbs. Capacity
• Complete service manual
• Precision machined steel spindles and integral cast iron
hub/drums
• Standard oil bath lubrication; grease or Nev-R-Lube® option
• Press-in wheel studs, ⁹⁄₁₆” or ⁵⁄₈”
• Hydraulic brakes are available with and without
parking feature
• Hydraulic brakes – uni-servo and duo-servo available
• Hydraulic disc brakes available
• 12¹⁄₄” x 3³⁄₈” electric brakes CSA approved at 8,000 lbs.
• 12¹⁄₄” x 3³⁄₈” self adjusting electric and hydraulic brakes
• Inner wiring system for easier installation and protection of
brake wiring
• Heavy wall 3½” diameter tube
• Straight or Drop spindles (4″ drop only)
• High quality alloy steel springs in a variety of capacities
• Single, tandem or triple axle assemblies with
equalized suspensions
D80 LEAF SPRING
• Slipper leaf spring suspension
• Heavy duty suspension parts available
• Optional rubber bushed suspension
• Optional hanger and attaching parts kits available
• Durable, wear-resistant components
• 5 year limited warranty
• Totally rubber-cushioned for smooth, quiet, independent ride
• Easy installation with less maintenance
• Less transfer of road shock which insulates cargo from road
shocks and vibration
• Rubber cords compounded for maximum dependability
and durability
• Load-carrying cross member
• Self-damping action
• Independent wheel suspension system
• 10 year limited warranty on Torflex® suspension system
• Low profile for maximum road clearance
• Various starting angles to control trailer height
• High and low profile brackets with optional mounting brackets
are available
• Rubber cushioning eliminates metal-to-metal contact
• Shock absorption provided by the natural hysteresis of rubber
• Single or tandem axle assemblies
• Durable, wear-resistant components
CAUTION: Triple axle assemblies are NOT recommended
for #13 Torflex® axles, however the #13T axle is designed for
triple applications.
13 13T
8000 LBS. CAPACITY
95
Torflex® Application Information
8000 LBS. CAPACITY
13
Articulation Dimensions
Dimensions are for top mount only. Side
mount is .31″ higher. Allow 3″ bump
clearance from full load.
13T
Note: #13T is not available with low profile
No Load Full Load Shock Load
Start
Angle
Bracket
Profile H L H L H L
45° Down
Low 6.49 4.24 4.55 5.54 3.42 5.88
High 7.18 4.24 5.24 5.54 4.11 5.88
32° Down
Low 5.43 5.09 3.24 5.92 2.07 6.00
High 6.12 5.09 3.93 5.92 2.76 6.00
22.5° Down
Low 4.55 5.54 2.25 6.00 1.08 5.88
High 5.24 5.54 2.94 6.00 1.77 5.88
10° Down
Low 3.29 5.91 0.95 5.86 -0.17 5.49
High 3.98 5.91 1.64 5.86 0.52 5.49
0°
Low 2.25 6.00 -0.05 5.54 -1.08 4.99
High 2.94 6.00 0.64 5.54 -0.39 4.99
10° Up
Low 1.21 5.91 -0.97 5.06 -1.90 4.33
High 1.90 5.91 -0.28 5.06 -1.21 4.33
22.5° Up
Low -0.05 5.54 -1.99 4.24 -2.74 3.33
High 0.64 5.54 -1.30 4.24 -2.05 3.33
H = Height
L = Length
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of
the bracket. Conversely, negative numbers
are ABOVE the top of the bracket.
DEXTER
L
H Arm Length
Axle Location
Top of
Bracket
Center of
Spindle
Start Angle
Forward
Left Hand
Assembly Shown
96
Torflex® Application Information
8000 LBS. CAPACITY
13
Full Load Dimensions
Dimensions are for low profile, top mount only. High profile brackets are .75″ higher.
Side mount is .31″ higher. Allow 3″ bump clearance from full load.
E
D
C
B
H
Top of
Bracket
C E
B D
H
Top of
Bracket
C
E
B
D
H
Top of
Bracket
10° Dn, 0° 10° Up, 22.5° Up 22.5° Dn, 45° DN
13T
Start Angle
45° Down 32° Down 22.5° Down
Tire D E H B C D E H B C H B C
10R17.5HC 15.6 18.0 4.6 20.2 13.4 15.6 18.0 3.2 18.8 14.8 2.3 17.9 15.7
215/75R17.5 14.0 15.3 4.6 18.6 10.7 14.0 15.3 3.2 17.2 12.1 2.3 16.3 13.0
12-16.5LT 14.9 15.8 4.6 19.5 11.2 14.9 15.8 3.2 18.1 12.6 2.3 17.2 13.5
9.50-16.5LT 14.1 15.2 4.6 18.7 10.6 14.1 15.2 3.2 17.3 12.0 2.3 16.4 12.9
9R17.5HC 15.4 17.1 4.6 20.0 12.5 15.4 17.1 3.2 18.6 13.9 2.3 17.7 14.8
10° Down 0° 10° Up 22.5° Up
Tire H B C H B C H B C H B C
10R17.5HC 1.0 16.6 17.0 -0.1 15.5 18.1 -1.0 14.6 19.0 -2.0 13.6 20.0
215/75R17.5 1.0 15.0 14.3 -0.1 13.9 15.4 -1.0 13.0 16.3 -2.0 12.0 17.3
12-16.5LT 1.0 15.9 14.8 -0.1 14.8 15.9 -1.0 13.9 16.8 -2.0 12.9 17.8
9.50-16.5LT 1.0 15.1 14.2 -0.1 14.0 15.3 -1.0 13.1 16.2 -2.0 12.1 17.2
9R17.5HC 1.0 16.4 16.1 -0.1 15.3 17.2 -1.0 14.4 18.1 -2.0 13.4 19.1
#13 Overhang Per Side
Spindle Min. Max.
Short 8.50″ 21.50″
Standard 9.00″ 21.50″
#13T Overhang Per Side
Spindle Min. No Bracket Zone Max.
Short 8.56″ 10.13″ – 10.75″ 11.75″
Standard 9.25″ 10.63″ – 11.25″ 12.25″
#13 Bracket Dimensions
Low High
A 1.22 1.22
B 3.63 3.63
C 10.56 10.56
D 10.56 10.56
E 13.00 13.00
F 4.81 5.50
G 2.50 2.50
J 2.25 2.25
L 7.26 7.26
P —- 1.00
Q —- 1.00
Bolt Size ⁵⁄₈” bolt
Tube Size 3.88 3.88
Right Hand Side
of Axle Shown
Forward Low Profile
1/2 G
A
J
G
B
C
F
DE
A
For Wiring
Access
Bolt Size
L
Side Mount Hanger
High Profile
Q
E P
F
97
D80 Overhang Per Side
Min. Max.
Straight 8.00″ 9.50″
4″ Drop 9.00″ 9.50″
Nev-R-Lube® 8.00″ 9.50″
* Minimum overhang with disc brakes
Double Eye Springs
For Standard 33″ Axle Spacing
Single A/P-122-00
Tandem A/P-233-00
Triple A/P-335-00
Spring Length
21″ 24″ 26″
A 19.62 23.50 25.75
B 25.00 27.50 29.50
C 28.75 31.00 33.00
D 10.62 12.00 13.00
E 28.75 31.00 33.00
For Optional 35″ Axle Spacing
Tandem A/P-264-00
Triple A/P-364-00
Spring Length
21″ 24″ 26″
B 26.00 28.50 30.50
C 30.80 33.00 35.00
D 10.62 12.00 13.00
E 30.80 33.00 35.00
D
A
D
B B
C
E B
D C C
B
Forward H
Z
Y
SLR
H
Z
Y
SLR
H
Z
Y
SLR
Leaf Spring Application Information
Double Eye Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-105-00 HGR-271-00 HGR-274-00 HGR-371-00
028-070-00 Hanger 4.25″ —- 6 —- 8
028-006-00 Front Hanger 1.44″ 2 —- —- —-
028-010-01 Front Hanger 5.00″ —- —- 6 —-
030-020-00 Rear Hanger .91″ —- —- —- —-
Attaching Parts Kits
Part No. Description A/P-122-00 A/P-233-00 A/P-264-00† A/P-335-00 A/P-364-00†
006-092-01 Flange Locknut 6 14 14 22 22
007-126-00 Shackle Bolt 2 6 6 10 10
013-104-02 Equalizer —- 2 —- 2 —-
013-105-02 Equalizer —- —- —- 2 —-
013-122-02 Equalizer —- —- 2 —- 2
013-126-02 Equalizer —- —- —- —- 2
018-011-00 Shackle Link —- 4 4 6 6
018-012-00 Shackle Link, Long 2 —- —- —- —-
018-020-00 Shackle Link Assembly —- 4 4 6 6
018-021-00 Shackle Link Assembly, Long 2 —- —- —- —-
† For 35″ axle spacing using 26″ springs
8000 LBS. CAPACITY
98
Leaf Spring Application Information
D80 Overhang Per Side
Min. Max.
Straight 8.00″ 9.50″
4″ Drop 9.00″ 9.50″
Single Axles
require 1 HAP-105-00 kit
Tandem Axles
require 1 HAP-105-00 kit
and 1 HAP-205-01 kit
Triple Axles
require 1 HAP-105-00 kit
and 2 HAP-205-01 kits
Some combinations of hangers
and spring mountings may result in
insufficient bump clearance. Refer
to the Miscellaneous section for
additional hanger kits, A/P kits, or
other tires.
A, B, E – Hanger Spacing
C – Axle Spacing
D – Axle Location
H – Center of Spindle
Y – Frame Height
Z – Top of Tire to Bottom of Frame
SLR – Static Load Radius
To determine these values, contact
your local sales engineer or
distributor to run ProSpec™.
Slipper Spring Axle Assemblies
Hanger Kits Quantity Per Kit
Part No. Description Height HGR-138-00 HGR-238-00 HGR-338-00
028-009-01 Front Hanger 5.00″ 2 2 2
029-005-01 Center Hanger 4.50″ —- 2 4
030-006-01 Rear Hanger 6.38″ 2 2 2
Attaching Parts Kits
Part No. Description A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
006-007-01 ⁹⁄₁₆-18 Locknut 2 4 4 6 6
006-011-00 Keeper Nut 2 4 4 6 6
006-111-00 Equalizer Nut —- 2 2 4 4
007-001-01 Equalizer Bolt —- 2 2 4 4
007-007-00 Keeper Bolt 2 4 4 6 6
007-017-00 Spring Eye Bolt 2 4 4 6 6
013-004-00 Equalizer —- 2 —- 4 —-
013-044-01 Equalizer —- —- 2 —- 4
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
Slipper Springs
Single Tandem Triple
A/P-103-00 A/P-202-00§ A/P-216-00‡ A/P-302-00§ A/P-316-00‡
A 24.0 —- —- —- —-
B —- 28.8 30.4 28.8 30.4
C —- 33.5 36.0 33.5 36.0
D 11.5 11.5 11.5 11.5 11.5
E —- —- —- 33.0 35.0
Note: All 2″ wide slipper springs
§ For 33.5″ axle spacing ‡ For 36″ axle spacing
B
C
B
D
A
Y
Z
D
B
C
E B
D ESLR
Y
Z
SLR
Y
Z
SLR
H
Forward
Rubber Bushed Suspension
Part No. Description Height HAP-105-00 HAP-205-01
028-068-02 Front Hanger 5.50″ 2 —-
029-039-04 Center Hanger 4.50″ —- 2
030-068-02 Rear Hanger 4.85″ 2 —-
006-011-00 ⁵⁄₁₆-18 UNC Locknut —- 2 2
006-038-00 ⁵⁄₈-11 UNC Locknut —- 2 2
006-112-00 1-8 UNC Locknut —- —- 2
007-007-00 Keeper Bolt —- 2 2
007-181-00 Spring Eye Bolt —- 2 2
007-182-00 Equalizer Bolt —- —- 2
013-117-03 Equalizer —- —- 2
059-200-00 Decal —- 1 1
059-203-00 Instruction Sheet —- 1 1
8000 LBS. CAPACITY
99
865 Hub Group
Grease Lube Parts
Item Part No. Description
1 010-036-00 Seal
2 031-030-02 25580 Inner Bearing Cone
3 031-030-01 25520 Inner Bearing Cup
4 031-028-01 02420 Outer Bearing Cup
5 031-028-02 02475 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin (not used with E-Z Lube®)
ns 021-039-00 Grease Cap
8A 021-043-01 Grease Cap for E-Z Lube®
8B 085-001-00 E-Z Lube® Rubber Plug
9 005-057-00 Spindle Washer
28 006-191-00 Special Jam Nut for E-Z Lube® (after 2002)
29 006-190-00 Spindle Nut Retainer for E-Z Lube® (after 2002)
Oil Lube Parts
Item Part No. Description
1 010-063-00 Seal (Unitized)
2 031-030-02 25580 Inner Bearing Cone
3 031-030-01 25520 Inner Bearing Cup
4 031-028-01 02420 Outer Bearing Cup
5 031-028-02 02475 Outer Bearing Cone
6 006-176-00 Spindle Nut
7 019-002-00 Cotter Pin
8C 021-035-00 Oil Cap
8D 046-032-00 Oil Cap Plug
9 005-057-00 Spindle Washer
ns 046-052-00 Oil Filler Plug (service part only)
16 010-045-00 ‘O’ Ring for Oil Lube
ABS Components
Part No. Description
097-004-00 Sensor, Straight
024-204-00 Sensor Block, Screw-In
097-002-00 Sensor Retainer Clip
024-205-01 Sensor Tone Ring
Note: Spindle is not available for resale.
12¹⁄₄” x 3³⁄₈” Brakes
Item Part No. Description
10 036-115-20 Dust Shield
10 036-115-24 Dust Shield for brakes with park
20 K23-434-00/K23-435-00 LH/RH Electric Self-Adjust
ns K23-432-00/K23-433-00 LH/RH Electric Manual Adjust
ns K23-402-00/K23-403-00 LH/RH Hydraulic Self-Adjust Duo-Servo
ns K23-171-00/K23-172-00 LH/RH Hyd. Self-Adj Duo-Servo w/Park
ns K23-418-00/K23-419-00 LH/RH Hydraulic Uni-Servo
ns K23-252-00/K23-253-00 LH/RH Hydraulic Uni-Servo w/Park
ns K23-420-00/K23-421-00 LH/RH Self Adj. DS Corrision Resistant
ns K23-388-00/K23-387-00 LH/RH Hyd. Manual Adjust Duo-Servo
Studs & Wheel Nuts
Item Part No. Description Nut Torque
12 006-053-00 ⁹⁄₁₆-18 60° Cone Nut
*12 006-109-00 ⁵⁄₈-18 90° Cone Nut 200 lbs.-ft
*13 033-052-01 Clamp Ring
18 007-132-00 ⁹⁄₁₆-18 Press-in Stud
18 007-232-00 ⁵⁄₈-18 Press-in Stud
ns 006-058-00 ⁵⁄₈-18 Flange Nut
ns – not shown
* Must use the 90° cone nut with the clamp ring. Alternate fastener is just
the flange nut.
Hubs
Item Part No. Description Bolt Circle
Hubs and Drums
24 008-285-08 Grease ⁵⁄₈” Stud 8 on 6.50
24 008-285-15 Grease ⁵⁄₈” Stud ABS 8 on 6.50
24 008-285-11 Grease ⁹⁄₁₆” Stud 8 on 6.50
24 008-285-13 Grease ⁹⁄₁₆” Stud ABS 8 on 6.50
24 008-285-10 Oil ⁵⁄₈” Stud 8 on 6.50
24 008-285-14 Oil ⁵⁄₈” Stud ABS 8 on 6.50
24 008-285-09 Oil ⁹⁄₁₆” Stud 8 on 6.50
24 008-285-12 Oil ⁹⁄₁₆” Stud ABS 8 on 6.50
Plain Hubs
ns 008-287-07 Grease ⁵⁄₈” Stud 8 on 6.50
ns 008-287-11 Grease ⁹⁄₁₆” Stud 8 on 6.50
ns 008-287-14 Oil ⁹⁄₁₆” Stud 8 on 6.50
ns 008-287-17 Oil ⁵⁄₈” Stud 8 on 6.50
1 2 3
20 24
12
18
4 5 6 7 16 8D
8A 8B
9 8C
10
28 29
13
12
Exp8000_2-13
8000 LBS. CAPACITY
100
865 Nev-R-Lube® Hub Group
Nev-R-Lube® Parts 50MM
Item Part No. Description
3 005-149-00 Spindle Washer
4 006-183-00 Spindle Nut
5 092-002-00 Washer, Torque Label
6 069-096-00 Snap Ring
8 021-086-00 Grease Cap
Wheel Nuts
Item Part No. Description
12 006-053-00 ⁹⁄₁₆-18 60° Cone Nut
ns 006-109-00 ⁵⁄₈-18 90° Cone Nut
Hubs With Bearing and Wheel Studs
Item Part No. Description Bolt Circle
24 008-389-81 Hub and Drum includes:
007-223-00 ⁹⁄₁₆” Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
ns 008-389-80 Hub and Drum includes:
007-224-00 ⁵⁄₈” Press-in Studs
031-071-03 50mm Bearing Cartridge
069-093-00 Bearing Retainer
8 on 6.50
10
24
4
5
6
20 24
3
8
12
Exp8000nvr_1-09
12¹⁄₄” x 3³⁄₈” Brakes
Item Part No. Description
10 036-115-20 Dust Shield
10 036-115-24 Dust Shield for brakes with park
20 K23-434-00/K23-435-00 LH/RH Electric Self-Adjust
ns K23-402-00/K23-403-00 LH/RH Hydraulic Self-Adjust Duo-Servo
ns K23-171-00/K23-172-00 LH/RH Hyd. Self-Adj Duo-Servo w/Park
ns K23-418-00/K23-419-00 LH/RH Hydraulic Uni-Servo
ns K23-252-00/K23-253-00 LH/RH Hydraulic Uni-Servo w/Park
ABS Hubs Without Bearing
Item Part No. Description Bolt Circle
24 008-389-09 Grease ⁵⁄₈” Stud ABS 8 on 6.50
24 008-389-12 Grease ⁹⁄₁₆” Stud ABS 8 on 6.50
Note: Spindle is not available for resale.
ABS Components
Part No. Description
097-004-00 Sensor, Straight
024-204-00 Sensor Block, Screw-In
097-002-00 Sensor Retainer Clip
ns – not shown
8000 LBS. CAPACITY
101
12¹⁄₄” x 3³⁄₈” 8K Electric Brake FSA
Electric Brake
Item Part No. Qty/Brk Description
0 K23-434-00 1 LH Complete Brake Assembly (shown)
0 K23-435-00 1 RH Complete Brake Assembly
1 K71-499-00 1 LH Shoe & Lining Kit Contains:
1 #040-350-01 LH Primary Shoe & Lining
1 #040-351-02 LH Secondary Shoe & Lining
1 K71-498-00 1 RH Shoe & Lining Kit Contains:
1 #040-351-01 RH Primary Shoe & Lining
1 #040-350-02 RH Secondary Shoe & Lining
2 036-119-02 1 Backing Plate Assembly
5 047-123-38 1 LH Actuating Arm Assembly
5 047-123-37 1 RH Actuating Arm Assembly
6 027-039-00 3 Wire Clip
7 071-455-01 1 LH Arm/Shoe Retainer
7 071-455-02 1 RH Arm/Shoe Retainer
8 006-092-01 1 Flange Nut
9 K71-378-00 1 Magnet Kit Contains:
1 #042-131-00 Magnet (red/black wire after 6/17)
1 #027-050-00 Magnet Retainer Clip
1 #046-117-00 Magnet Spring
10 046-136-00 2 Centering Spring
11 071-462-00 1 Adjuster Cable
12 071-464-00 1 LH Adjuster Lever
12 071-463-00 1 RH Adjuster Lever
14 046-137-00 1 Adjuster Spring
15 048-019-00 1 LH Adjuster Assembly (silver)
15 048-020-00 1 RH Adjuster Assembly (gold)
*16 036-115-20 1 Dust Shield
*17 007-097-00 4 Brake Mounting Bolt
*18 046-007-00 2 Adjuster Slot Plug
*19 046-016-00 1 Wire Grommet
20 046-133-00 1 Adjuster Clip (barrel end)
21 046-132-00 1 Adjuster Clip (thread end)
*26 006-129-00 4 Brake Mounting Nut
*27 005-058-00 4 Lock Washer
28 046-119-00 1 Return Spring
* Not included with complete brake assembly. Item sold separately.
Brakes manufactured
after April 2000 use the
cast backing plate (not shown)
1
21
20
17
10
10
28
15
11
12
14
18
19
26 27
16
2
1
5 7
9
6
8 9
12x4efsacast_1-09
Cast Backing Plate CSA approved at 8000#/14.2 SLR
8000 LBS. CAPACITY
102
12¹⁄₄” x 3³⁄₈” 8K Electric Brake Manual Adjust
Cast Backing Plate CSA approved at 8000#/14.2 SLR
Electric Brake
Item Part No. Qty/Brk Description
0 K23-432-00 1 LH Complete Brake Assembly (shown)
0 K23-433-00 1 RH Complete Brake Assembly
1 K71-499-00 1 LH Shoe & Lining Kit Contains:
1 #040-350-01 LH Primary Shoe & Lining
1 #040-351-02 LH Secondary Shoe & Lining
1 K71-498-00 1 RH Shoe & Lining Kit Contains:
1 #040-351-01 RH Primary Shoe & Lining
1 #040-350-02 RH Secondary Shoe & Lining
2 036-119-02 1 Backing Plate Assembly
5 047-123-18 1 LH Actuating Arm Assembly
5 047-123-17 1 RH Actuating Arm Assembly
6 027-039-00 3 Wire Clip
7 071-455-01 1 LH Arm/Shoe Retainer
7 071-455-02 1 RH Arm/Shoe Retainer
8 006-092-01 1 Flange Nut
9 K71-378-00 1 Magnet Kit Contains:
1 #042-131-00 Magnet (red/black wire after 6/17)
1 #027-050-00 Magnet Retainer Clip
1 #046-117-00 Magnet Spring
10 046-136-00 2 Centering Spring
11 005-142-00 1 Washer
14 046-018-00 1 Adjuster Spring
15 048-017-00 1 Adjuster Assembly
*16 036-115-20 1 Dust Shield
*17 007-097-00 4 Brake Mounting Bolt
*18 046-007-00 2 Adjuster Slot Plug
*19 046-016-00 1 Wire Grommet
20 046-132-00 1 Adjuster Clip (thread end)
21 046-133-00 1 Adjuster Clip (barrel end)
*26 006-129-00 4 Brake Mounting Nut
*27 005-058-00 4 Lock Washer
28 046-119-00 1 Return Spring
* Not included with complete brake assembly. Item sold separately.
Brakes manufactured
before April 2000 use the
stamped backing plate
21
20
17
10
10
26 27
19 2
1
1
15
28
14
6
5
11
7
8 9
9
18
16
12x3EManCast_1-09
8000 LBS. CAPACITY
103
12¹⁄₄” x 3³⁄₈” 8K Hydraulic Brake FSA
ABS Parts Available
Hydraulic Brake
Item Part No. Qty/Brk Description
+0 K23-418-00 1 LH Complete Brake Assembly FSA US
+0 K23-419-00 1 RH Complete Brake Assembly FSA US
0 K23-402-00 1 LH Complete Brake Assembly FSA DS (shown)
0 K23-403-00 1 RH Complete Brake Assembly FSA DS
*1 036-115-20 1 Dust Shield
2 069-053-00 1 Retainer
3 K71-165-00 1 LH Shoe & Lining Kit Contains:
1 #040-199-01 LH Primary Shoe & Lining
1 #040-199-02 LH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
3 K71-166-00 1 RH Shoe & Lining Kit Contains:
1 #040-200-01 RH Primary Shoe & Lining
1 #040-200-02 RH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
4 007-113-00 2 Shoe Hold Down Screw
5 071-462-00 1 Adjuster Cable
6 K71-080-00 1 Wheel Cylinder Kit (1.00″ Bore) Contains:
1 #046-130-00 Spring
2 #054-032-00 Boot
2 #054-041-00 Piston
2 #054-085-00 Cup
1 #054-035-00 Bleeder Screw
7 054-033-00 1 or 2 Cylinder Push Rod US (1) DS (2)
8 036-064-06 1 LH Spider Assembly US (incl. items #4, 6, 7)
8 036-064-07 1 RH Spider Assembly US (incl. items #4, 6, 7)
8 036-064-03 1 Spider Assembly (incl. items #4, 6, 7) DS
9 046-087-00 1 Retractor Spring
10 071-464-00 1 LH Adjuster Lever
10 071-463-00 1 RH Adjuster Lever
11 046-135-00 1 LH Adjuster Spring
11 046-134-00 1 RH Adjuster Spring
12 071-456-00 1 Cable Attachment Bracket
13 046-131-01 1 Extension Spring
15 048-019-00 1 LH Adjuster Assembly
15 048-020-00 1 RH Adjuster Assembly
*16 007-097-00 4 Brake Mounting Bolt
18 034-062-00 1 Piston Stop
19 046-132-00 1 Adjuster Clip (thread end)
20 046-133-00 1 Adjuster Clip (barrel end)
*25 046-007-00 2 Adjuster Slot Plug
*26 006-129-00 4 Brake Mounting Nut
*27 005-058-00 4 Lock Washer
* Not included with complete brake assembly. Item sold separately.
+ Uni-Servo version not shown.
Hydraulic Brake – Corrosion Resistant
Duo-Servo Only
Item Part No. Qty/Brk Description
0 K23-420-00 1 LH Complete Brake Assembly FSA
0 K23-421-00 1 RH Complete Brake Assembly FSA
*1 036-115-20 1 Dust Shield
2 069-053-00 1 Retainer
3 K71-437-00 1 LH Shoe & Lining Kit Contains:
1 #040-199-05 LH Primary Shoe & Lining
1 #040-199-06 LH Secondary Shoe & Lining
2 #005-107-02 Shoe Hold Down Washer
2 #006-086-00 Locknut
3 K71-438-00 1 RH Shoe & Lining Kit Contains:
1 #040-200-05 RH Primary Shoe & Lining
1 #040-200-06 RH Secondary Shoe & Lining
2 #005-107-02 Shoe Hold Down Washer
2 #006-086-00 Locknut
4 007-113-01 2 Shoe Hold Down Screw
5 071-462-00 1 Adjuster Cable
6A 046-130-00 1 Spring
6B 054-035-00 1 Bleeder Screw
6C 054-085-00 2 Cup
6D 054-083-00 2 Piston
6E 054-032-00 2 Boot
7 054-033-00 2 Cylinder Push Rod
8 036-064-14 1 Spider Assembly (incl. items #4, 6, 7) DS
9 046-087-01 1 Retractor Spring
10 071-464-00 1 LH Adjuster Lever
10 071-463-00 1 RH Adjuster Lever
11 046-135-01 1 LH Adjuster Spring
11 046-134-01 1 RH Adjuster Spring
12 071-456-00 1 Cable Attachment Bracket
13 046-131-02 1 Extension Spring
15 048-019-00 1 LH Adjuster Assembly
15 048-020-00 1 RH Adjuster Assembly
*16 007-097-00 4 Brake Mounting Bolt
18 034-062-02 1 Piston Stop
19 046-132-00 1 Adjuster Clip (thread end)
20 046-133-00 1 Adjuster Clip (barrel end)
*25 046-007-00 2 Adjuster Slot Plug
*26 006-129-00 4 Brake Mounting Nut
*27 005-058-00 4 Lock Washer
19
20
6 A
6B
1
4
8 6C
6D
7
3
6E
16
3
15
13
9
5
11
10
18 12
3
2
25
26 27 12x3hydfsa_4-11
8000 LBS. CAPACITY
104
12¹⁄₄” x 3³⁄₈” 8K Hydraulic Brake Manual Adjust
Shown With ABS Parts
Hydraulic Brake
Item Part No. Qty/Brk Description
0 K23-388-00 1 LH Complete Brake Assembly-DS (shown)
0 K23-387-00 1 RH Complete Brake Assembly-DS
*1 036-115-20 1 Dust Shield
2 069-053-00 1 Retainer
3 K71-165-00 1 LH Shoe & Lining Kit Contains:
1 #040-199-01 LH Primary Shoe & Lining
1 #040-199-02 LH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
3 K71-166-00 1 RH Shoe & Lining Kit Contains:
1 #040-200-01 RH Primary Shoe & Lining
1 #040-200-02 RH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
4 007-113-00 2 Shoe Hold Down Screw
6 K71-080-00 1 Wheel Cylinder Kit (1.00″ Bore) Contains:
1 #046-130-00 Spring
2 #054-032-00 Boot
2 #054-041-00 Piston
2 #054-085-00 Cup
1 #054-035-00 Bleeder Screw
7 054-033-00 2 Cylinder Push Rod
8 036-064-03 1 Spider Assembly (incl. items #4, 6, 7)
9 046-087-00 1 Retractor Spring
14 046-018-00 1 Adjuster Spring
15 048-017-00 1 Adjuster Assembly
*16 007-097-00 4 Brake Mounting Bolt
* Not included with complete brake assembly. Item sold separately.
3
1 6
7
6 6
6
6
4 16
8
15
3
3
9 18
2
14
19
25
21 22 20
24
26 27
23
12x3HydMan_1-09
Hydraulic Brake
Item Part No. Qty/Brk Description
18 034-062-00 1 Piston Stop
19 046-132-00 1 Adjuster Clip (thread end)
20 046-133-00 1 Adjuster Clip (barrel end)
*21 024-204-00 1 ABS Sensor Mounting Block
*22 097-002-00 1 ABS Sensor Retaining Clip
*23 046-007-00 2 Adjuster Slot Plug
*24 097-004-00 1 ABS Sensor (straight)
25 005-142-00 1 Washer
*26 006-129-00 4 Brake Mounting Nut
*27 005-058-00 4 Lock Washer
8000 LBS. CAPACITY
105
ABS Parts Available
12¹⁄₄” x 3³⁄₈” 8K Hydraulic Brake
With Parking Feature (Manual Adjust)
3
1
6
6 6
6
4
16
8
15
3
3
9
14
19
20
29
31
28
26 27
25
6
5
18 17
30
10
7
12x3HydManPark_1-16
Hydraulic Brake
Item Part No. Qty/Brk Description
+0 023-252-00 1 LH Complete Brake Assembly-US, w/park
+0 023-253-00 1 RH Complete Brake Assembly-US, w/park
0 023-171-00 1 LH Complete Brake Assembly-DS SA, w/park, RSA
0 023-172-00 1 RH Complete Brake Assembly-DS SA, w/park, RSA
*1 036-115-24 1 Dust Shield
3 K71-165-00 1 LH Shoe & Lining Kit Contains:
1 #040-199-01 LH Primary Shoe & Lining
1 #040-199-07 LH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
3 K71-166-00 1 RH Shoe & Lining Kit Contains:
1 #040-200-01 RH Primary Shoe & Lining
1 #040-200-02 RH Secondary Shoe & Lining
2 #005-107-02 Shoe Hold Down Washer
2 #006-086-00 Locknut
4 007-113-00 2 Shoe Hold Down Screw
5 069-040-00 1 Snap Ring
6 K71-080-00 1 Wheel Cylinder Kit (1.00″ Bore) Contains:
1 #046-130-00 Spring
2 #054-032-00 Boot
2 #054-041-00 Piston
2 #054-085-00 Cup
1 #054-035-00 Bleeder Screw
7 054-033-00 2 Cylinder Push Rod-US
8 036-064-08 1 LH Spider Assembly (incl. items #4,5,6,7) US
8 036-064-09 1 RH Spider Assembly (incl. items #4,5,6,7) US
ns 036-064-02 1 LH or RH Spider Assembly (incl. items #4,6,7) US
9 046-087-00 1 Retractor Spring
* Not included with complete brake assembly. Item sold separately.
+ Uni-servo version not shown.
ns – not shown
Hydraulic Brake
Item Part No. Qty/Brk Description
10 033-083-00 1 Spacer
14 046-018-00 1 Adjuster Spring
15 048-017-00 1 Adjuster Assembly
*16 007-097-00 4 Brake Mounting Bolt
*17 006-129-00 4 Brake Mounting Nut
*18 005-058-00 4 Lock Washer
19 046-132-00 1 Adjuster Clip (thread end)
20 046-133-00 1 Adjuster Clip (barrel end)
25 007-096-00 1 Hold Down Lever Bolt
26 005-143-00 1 Star Washer
27 005-065-00 0 Hold Down Lever Washer
28 046-091-00 1 Hold Down Lever Spring
29 039-055-00 1 Parking Cam LH
29 039-056-00 1 Parking Cam RH
30 047-089-00 1 Parking Lever LH
30 047-090-00 1 Parking Lever RH
*31 071-512-00 1 Parking Cable Bracket
8000 LBS. CAPACITY
106
ABS Parts Available
12¹⁄₄” x 3³⁄₈” 8K Hydraulic Brake RSA
With Parking Feature
Hydraulic Brake
Item Part No. Qty/Brk Description
0 023-171-00 1 LH Complete Brake Assembly-DS SA, w/park, RSA
0 023-172-00 1 RH Complete Brake Assembly-DS SA, w/park, RSA
*1 036-115-24 1 Dust Shield
2 K71-165-00 1 LH Shoe & Lining Kit Contains:
1 #040-199-01 LH Primary Shoe & Lining
1 #040-199-02 LH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
2 K71-166-00 1 RH Shoe & Lining Kit Contains:
1 #040-200-01 RH Primary Shoe & Lining
1 #040-200-02 RH Secondary Shoe & Lining
2 #005-107-02 Shoe Hold Down Washer
2 #006-086-00 Locknut
3 007-113-00 2 Shoe Hold Down Screw
4 069-040-00 1 Snap Ring (for Uni-servo only)
5 K71-080-00 1 Wheel Cylinder Kit (1.00″ Bore) Contains:
1 #046-130-00 Spring
2 #054-032-00 Boot
2 #054-041-00 Piston
2 #054-085-00 Cup
1 #054-035-00 Bleeder Screw
6 054-033-00 2 Cylinder Push Rod-US
ns 036-064-08 1 LH Spider Assembly (incl. items #4,5,6,7) US
ns 036-064-09 1 RH Spider Assembly (incl. items #4,5,6,7) US
7 036-064-02 1 LH or RH Spider Assembly (incl. items #4,6,7,8) DS
8 046-087-00 1 Retractor Spring
* Not included with complete brake assembly. Item sold separately.
ns – not shown
Hydraulic Brake
Item Part No. Qty/Brk Description
9 046-072-00 1 Adjuster Spring
10 K71-417-00 1 LH & RH Brake Adjuster Kit Contains:
1 #046-073-00 LH Adjustment Lever Spring
1 #046-074-00 RH Adjustment Lever Spring
1 #048-009-00 LH Adjusting Screw
1 #048-010-00 RH Adjusting Screw
2 #074-433-00 Adjuster Cable1 #071-019-01 LH Adjusting Lever
1 #071-019-02 RH Adjusting Lever
*11 007-097-00 4 Brake Mounting Bolt
12 006-129-00 4 Brake Mounting Nut
13 005-058-00 4 Lock Washer
14 046-132-00 1 Adjuster Clip (thread end)
15 046-133-00 1 Adjuster Clip (barrel end)
16 007-096-00 1 Hold Down Lever Bolt
17 005-143-00 1 Star Washer
18 005-065-00 0 Hold Down Lever Washer
19 046-091-00 1 Hold Down Lever Spring
20 039-055-00 1 Parking Cam LH
20 039-056-00 1 Parking Cam RH
21 047-089-00 1 Parking Lever LH
21 047-090-00 1 Parking Lever RH
8000 LBS. CAPACITY
1
2
3
4
5
5
5
5
6
5
7
8
9
10 10
10
10
11
12 13
14
15
16
17 18 19
20
21
12x3HydRSAPark_1-16
107
12¹⁄₄” x 3³⁄₈” 8K Hydraulic Brake Uni-Servo
With Parking Feature (Manual Adjust)
Hydraulic Brake
Item Part No. Qty/Brk Description
0 K23-252-00 1 LH Complete Brake Assembly-US, w/park (shown)
0 K23-253-00 1 RH Complete Brake Assembly-US, w/park
*1 036-115-24 1 Dust Shield
3 K71-165-00 1 LH Shoe & Lining Kit Contains:
1 #040-199-01 LH Primary Shoe & Lining
1 #040-199-02 LH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
3 K71-166-00 1 RH Shoe & Lining Kit Contains:
1 #040-200-01 RH Primary Shoe & Lining
1 #040-200-02 RH Secondary Shoe & Lining
2 #005-107-00 Shoe Hold Down Washer
2 #006-086-00 Locknut
4 007-113-00 2 Shoe Hold Down Screw
5 069-040-00 1 Snap Ring
6 K71-080-00 1 Wheel Cylinder Kit (1.00″ Bore) Contains:
1 #046-130-00 Spring
2 #054-032-00 Boot
2 #054-041-00 Piston
2 #054-085-00 Cup
1 #054-035-00 Bleeder Screw
7 054-033-00 2 Cylinder Push Rod-US
8 036-064-08 1 LH Spider Assembly (incl. items #4,5,6,7) US
8 036-064-09 1 RH Spider Assembly (incl. items #4,5,6,7) US
9 046-087-00 1 Retractor Spring
* Not included with complete brake assembly. Item sold separately.
Hydraulic Brake
Item Part No. Qty/Brk Description
10 033-083-00 1 Spacer
14 046-018-00 1 Adjuster Spring
15 048-017-00 1 Adjuster Assembly
*16 007-097-00 4 Brake Mounting Bolt
*17 006-129-00 4 Brake Mounting Nut
*18 005-058-00 4 Lock Washer
19 046-132-00 1 Adjuster Clip (thread end)
20 046-133-00 1 Adjuster Clip (barrel end)
*21 046-007-00 2 Adjuster Slot Plug
25 007-096-00 1 Hold Down Lever Bolt
26 005-143-00 1 Star Washer
27 005-065-00 0 Hold Down Lever Washer
28 046-091-00 1 Hold Down Lever Spring
29 039-055-00 1 Parking Cam LH
29 039-056-00 1 Parking Cam RH
30 047-089-00 1 Parking Lever LH
30 047-090-00 1 Parking Lever RH
ns 071-512-00 1 Parking Cable
ns – not shown
3
1
6
6 6
6
4
16
8
15
3
3
9
14
19
29
28
26 27
25
6
5
30
10
7
20
17 18
21
12x3HydManPark_1-09
Note: Uni-Servo brakes to be used with surge actuator
8000 LBS. CAPACITY
108
Disc Brake for 8,000 Lb. Axles
Disc Brake 8000#
Item Part No. Qty/Brk Description
1 090-003-01 1 Anchor Yoke
2 K71-630-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-513-00 Cross Over Hydraulic Line
(yokes without notch)
1 071-518-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-003-02 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 K71-631-00 1 Rotor Kit
5 005-058-00 4 ¹⁄₂” Lock Washer
6 006-129-01 4 ¹⁄₂” Hex Nut
7 007-097-00 4 ¹⁄₂” Brake Mounting Bolt
8 097-002-00 1 ABS Sensor Retaining Clip
9 097-004-00 1 ABS Sensor (straight)
Disc Brake 8000# With 50MM Nev-R-Lube®
Item Part No. Qty/Brk Description
1 090-007-01 1 Anchor Yoke
2 K71-630-00 1 Caliper Assembly Kit for LH or RH Contains:
4 006-045-00 Caliper Mounting Nut
4 007-254-00 Caliper Mounting Bolt
1 019-019-00 Cotter Ring
1 027-060-00 Tube Clamp
1 046-145-00 Anti-Rattle Spring
1 054-092-00 Bleeder Screw
1 054-094-00 Adapter Fitting
1 056-038-00 Pad Retaining Pin
1 071-513-00 Cross Over Hydraulic Line
(yokes without notch)
1 071-518-00 Cross Over Hydraulic Line
(yokes with notch)
1 087-002-00 Hex Bolt
2 089-003-02 Assembled Caliper Half
3 K71-629-00 1 Brake Pad Kit (axle set)
4 K71-631-00 1 Rotor Kit
5 005-058-00 4 ¹⁄₂” Lock Washer
6 006-129-01 4 ¹⁄₂” Hex Nut
7 007-097-00 4 ¹⁄₂” Brake Mounting Bolt
8 097-002-00 1 ABS Sensor Retaining Clip
9 097-004-00 1 ABS Sensor (straight)
Disc Brake Hubs & Studs
Item Part No. Qty/Brk Description
10 008-399-05 1 Grease ⁹⁄₁₆” Studs 8 on 6.50
10 008-399-06 1 Oil ⁹⁄₁₆” Studs 8 on 6.50
10 008-399-07 1 Grease ⁵⁄₈” Studs 8 on 6.50
10 008-399-08 1 Oil ⁵⁄₈” Studs 8 on 6.50
11 007-257-00 8 ⁹⁄₁₆-18 x 2.50″ Press-in Stud
11 007-115-00 8 ⁵⁄₈-18 x 3.16″ Press-in Stud
Nev-R-Lube® Disc Brake Hubs
Item Part No. Qty/Brk Description
10 008-402-80 1 ⁹⁄₁₆” Studs, 50mm 8 on 6.50
10 008-402-81 1 ⁵⁄₈” Studs, 50mm 8 on 6.50
11 007-257-00 8 ⁹⁄₁₆-18 x 2.50″ Press-in Stud
11 007-115-00 8 ⁵⁄₈-18 x 3.16″ Press-in Stud
CSA approved at 8000#/14.0 SLR
1
2
2
3
4
6 5 7
8 9
2
2
2
2
2
10
11
2
2
Exp8000disc_11-12
8000 LBS. CAPACITY
109
CAUTION: The above hub/rotor profile shows the minimum clearance needed to insure that no part of the wheel makes
contact with any brake component.
Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper. If there is not full
contact with the hub face, you may experience a dangerous wheel separation.
Recommended Wheel Clearance
for 8,000 Lb. Disc Brake
8000 LBS. CAPACITY
110
AIRFLEX® Light Trailer Suspension System
• Soft Ride – New hybrid suspension combines air and rubber torsion for an excellent ride
• Independent – Ride and stability improve with independent wheel action
• Equalizing – Axle-to-axle load equalization allows use on triple axle trailers
• Reliable – Rubber cushions ride even if air is not available
• Maintains constant ride height for the ultimate ride
• Fully assembled for easy installation
• Adjustable axle alignment feature
• Available for single, tandem or triple axle applications
• Optional ride height control valve and air generation kits are available
• 2 year limited warranty
Smooth Out the Roughest Roads
8000 LBS. CAPACITY
111
AIRFLEX® for 8,000 Lb. Axles – Before May 2010
AIRFLEX® Suspension Components 8000#
Item Part No. Qty/Axle Description
1 003-272-00 1 LH Suspension Assembly (shown) (incl. items #2-11)
1 003-273-00 1 RH Suspension Assembly (incl. items #2-11)
Air Spring & Mounting Hardware
2 034-279-00 2 Air Spring
3 006-122-01 2 ¾”-16 Jam Nut
4 005-143-00 2 ¾” Lock Washer
5 006-116-00 2 ½”-13 Hex Nut
6 005-058-00 6 ½” Lock Washer
7 007-259-00 4 ½”-13 Hex Bolt
Suspension Mounting Hardware
8 003-261-00 2 Side Mount Bracket
9 007-177-00 6 ⁵⁄₈” Mounting Bolt
10 006-126-00 6 ⁵⁄₈” Locknut
11 005-111-00 6 ⁵⁄₈” Washer
Axle Attaching Hardware
12 011-090-01 8 ³⁄₄” U-Bolt
13 006-113-00 16 ³⁄₄” Locknut
14 012-065-01 4 Tie Plate
Air Supply Kits
ns K71-632-01 – Tandem Plumbing Kit with Ride Height Control Valve
ns K71-632-02 – Air Generation Kit (includes compressor and tank)
ns K71-632-03 – Manual Dump Valve Kit
ns K71-632-04 – Tri-Axle Conversion Plumbing Kit
ns – not shown
1
3
4
5
6
9
11
10
6
7
14
13
2
12
12
14
13
8
8
ExpAIRFLEX_5-09
Service Parts Only
8000 LBS. CAPACITY
112
AIRFLEX® for 8,000 Lb. Axles – After May 2010
Torsion Axle
Height Control Valve Kit
See Kit Instructions
Ordered with Suspension
Tube Cross Member
3½” x 3½”
1
2
4
5
8
7
6
6
6 6
9
8
9
10
11
12 13 14
3
RH
LH
FORWARD
25.25
9.00
3.34
Note:
All dimensions are shown at the
design height position
3.99
ExpAirflex_8-10
Bolt Torque Chart
Size Ft. Lbs.
⅜-16 25
¾-10 270
AIRFLEX® Suspension Components 8000#
Item Part No. Qty/Axle Description
1 n/a 1 Torsion Axle with Suspension Brackets
2 003-327-00 1 RH Frame Bracket
3 003-326-00 1 LH Frame Bracket
4 003-323-00 2 Channel, Air Spring Support
5 W01-358-6947 2 Firestone Air Spring
6 K71-734-00 1 Airflex Pivot Bushing Replacement Kit Contains:
2 #006-287-00 Nut, Hex Locking
2 #007-466-00 Bolt, Hex
2 #014-123-00 Pivot Bushing Assembly
2 #014-127-00 Pivot Bushing Spacer
7 n/a 8 ³⁄₈-16 UNC x 1.5″ LG HHCS
8 n/a 8 ³⁄₈ Regular Split Lock Washer
9 n/a 8 ³⁄₈-16 UNC x 1″ LG HHCS
10 n/a 2 ¹⁄₄ NPTM x ¹⁄₄ T 90° Elbow, Swivel
11 n/a 2 ¹⁄₄ x 6.25″ LG Nylon Tube
12 n/a 2 Grommet
13 n/a 2 ¹⁄₄ T Union Tee
14 n/a 2 ¹⁄₄ T Plug
Air Supply Kits
ns K71-692-01 – Ride Height Control Kit
ns K71-692-02 – Air Supply and Control Kit
ns K71-692-03 – Air Control Kit Without Air Supply
ns 059-809-00 – Installation Instructions (available on Dexter website)
n/a – not available
ns – not shown
8000 LBS. CAPACITY
113
Wheels and Tires
Wheel
Dia.
Rim Width
Contour
Tire Size
Description SLR
Tire
Radius Width Capacity PSI
12 4JA 4.80-12, B 9.50 10.84 5.27 780 60
12 4JA 5.30-12, C 10.20 11.37 5.88 1045 80
13 4.5JJ ST175/80R13, B 11.20 12.00 7.90 1100 35
13 4.5JJ ST185/80R13, C 11.40 12.30 8.10 1480 50
14 5.5JJ ST205/75R14, C 12.10 13.05 9.00 1760 50
14 5.5JJ ST215/75R14, C 12.40 13.35 9.60 1870 50
14.5 6.00MH 8-14.5LT, E 13.30 14.10 8.50 2540 85
14.5 6.00MH 8-14.5LT, F 13.30 14.10 8.50 2790 100
14.5 7.00MH 9-14.5LT, E 13.30 14.68 10.10 2940 85
14.5 7.00MH 9-14.5LT, F 13.30 14.68 10.10 3230 100
15 5JJ ST205/75R15, B 12.60 13.55 9.00 1480 35
15 5JJ ST205/75R15, C 12.60 13.55 9.00 1820 50
15 6JJ LT215/75R15, C 12.90 14.25 9.60 1765 50
15 6JJ ST225/75R15, D 13.00 14.43 9.90 2540 65
15 6JJ LT235/75R15, E 13.40 14.70 10.60 2755 80
16 6K LT225/75R16, E 13.50 14.92 9.90 2680 80
16 6K LT235/85R16, E 14.30 15.40 10.30 3042 80
16 6K LT235/85R16, G 14.30 15.40 10.20 3750 110
16.5 9.75 12-16.5LT, E 14.90 15.80 13.00 3550 60
16.5 9.75 12-16.5LT, F 14.90 15.80 13.00 4045 75
17.5 6.00HC 215/75R17.5 14.00 15.30 8.40 4805 125
17.5 6.75HC 235/75R17.5 14.50 15.90 9.20 6005 125
WHEELS & TIRES
114
Hanger and Attaching Parts Kits
Double Eye Leaf Springs
Length
Stack
Loaded Arch
Center Hanger
Equalizer
Rear
Hanger
Front
Hanger
Tie Plate
U-Bolt
Shackle Bolts
Shackle Link
Underslung Shown
Hanger Heights
Hanger Kit
Axle
Combination
Front
Height
Center
Height Notes
HGR-104-00 1 3.25 N/A 7K Max.
HGR-105-00 1 1.44 N/A 8K Max.
HGR-120-00 1 4.25 N/A 5.2K Max.
HGR-212-00 2 3.25 3.25 7K Max.
HGR-248-00 2 3.25 3.62 5.2K Max.
HGR-249-00 2 2.06 3.25 7K Max.
HGR-250-00 2 3.62 3.62 5.2K Max.
HGR-252-00 2 4.25 4.25 5.2K Max.
HGR-271-00 2 4.25 4.25 8K Max.
HGR-274-00 2 5.00 5.00 8K Max.
HGR-312-00 3 3.25 3.25 7K Max.
HGR-348-00 3 3.25 3.62 5.2K Max.
HGR-349-00 3 2.06 3.25 5.2K Max.
HGR-371-00 3 4.25 4.25 8K Max.
Tube Diameter & Spring Pad
Height – DE and SS
Capacity
Tube Dia.
Standard
Tube Dia.
Optional
Pad Ht.
Standard
Pad Ht.
Optional
D20 1.75 2.38 0.60 0.60
D35 2.38 3.00 0.60 0.60
D52 3.00 N/A 0.60 N/A
D60 3.00 N/A 0.60 N/A
D70 3.00 3.50 0.60 0.50
D72 3.00 3.50 0.60 0.50
D80 3.50 N/A 0.50 N/A
N/A – not applicable
Stack & Loaded Arch Heights
Capacity
Part
Number
Stack
Height
Length
(Inches)
Axle
Location
Loaded
Arch Height
700 072-016-00 0.67 21 10.62 2.12
1000 072-017-00 0.79 21 10.62 2.12
1250 072-022-00 0.94 26 13.00 1.75
1250 072-006-00 0.94 24 12.00 2.50
1400 072-013-00 1.10 21 10.62 2.38
1500 072-023-00 1.04 26 13.00 1.75
1750 072-042-00 1.27 26 13.00 1.50
1750 072-009-00 1.08 24 12.00 2.50
2000 072-018-00 1.37 24 12.00 2.50
2500 072-020-00 1.44 24 12.00 2.50
2600 072-025-00 1.44 26 13.00 1.75
3000 072-073-00 2.01 26 13.00 1.75
3500 072-027-00 2.05 26 13.00 1.75
4000 072-079-00 2.52 26 13.00 1.75
Attaching Parts Kits
33¹⁄₂” Axle Spacing 35″ Axle Spacing
Capacity Single Tandem Triple Tandem Triple
D20 A/P-122-00 A/P-233-00 A/P-335-00 N/A N/A
D35 A/P-122-00 A/P-233-00 A/P-335-00 A/P-264-00 N/A
D52 A/P-122-00 A/P-233-00 A/P-335-00 A/P-264-00 A/P-364-00
D60 A/P-122-00 A/P-233-00 A/P-335-00 A/P-264-00 A/P-364-00
D70 A/P-122-00 A/P-233-00 A/P-335-00 A/P-264-00 A/P-364-00
D72 A/P-122-00 A/P-233-00 A/P-335-00 A/P-264-00 A/P-364-00
D80 A/P-122-00 A/P-233-00 A/P-335-00 A/P-264-00 A/P-364-00
Note: Common A/P kits are available in marine grade coating.
HANGER & AP KITS
115
Hanger and Attaching Parts Kits
Slipper Leaf Springs
Tube Diameter & Spring Pad
Height – DE and SS
Capacity
Tube Dia.
Standard
Tube Dia.
Optional
Pad Ht.
Standard
Pad Ht.
Optional
D20 1.75 2.38 0.60 0.60
D35 2.38 3.00 0.60 0.60
D52 3.00 N/A 0.60 N/A
D60 3.00 N/A 0.60 N/A
D70 3.00 3.50 0.60 0.50
D72 3.00 3.50 0.60 0.50
D80 3.50 N/A 0.50 N/A
N/A – not applicable
Stack & Loaded Arch Heights
Capacity
Part
Number
Stack
Height
Width
(Inches)
Axle
Location
Loaded
Arch Height
700 072-003-00 0.57 1.75 13.00 3.12
1000 072-002-00 0.68 1.75 13.00 3.12
1500 072-029-00 1.16 2.00 11.50 2.00
2000 072-030-00 1.33 2.00 11.50 2.00
2500 072-031-00 1.44 2.00 11.50 2.00
3500 072-032-00 1.80 2.00 11.50 2.00
4000 072-051-01 2.52 2.00 11.50 2.00
4000* 072-051-02 2.52 2.00 11.50 2.00
* Rubber Bushed
Hanger Heights
Hanger Kit
Axle
Combination
Front
Height
Center
Height Notes
HAP-105-00 1 5.00 N/A 9K Max.
HGR-110-00 1 4.25 N/A 5.2K Max.
HGR-115-00 1 0.83 N/A 2K Max.
HGR-138-00 1 5.00 N/A 8K Max.
HGR-202-00 2 4.25 3.50 5.2K Max.
HAP-205-01 2 N/A 4.50 8K Max.
HGR-238-00 2 5.00 4.50 9K Max.
HGR-302-00 3 4.25 5.25 5.2K Max.
HGR-278-00 2 4.25 3.50 8K Max.
HGR-338-00 3 5.00 4.50 8K Max.
HGR-378-00 3 4.25 3.50 8K Max.
Attaching Parts Kits
33.5″ Axle Spacing 36″ Axle Spacing
Capacity Single Tandem Triple Tandem Triple
D20 A/P-115-00 N/A N/A N/A N/A
D35 A/P-103-00 A/P-202-00 A/P-302-00 N/A N/A
D52 A/P-103-00 A/P-202-00 A/P-302-00 A/P-216-00 A/P-316-00
D60 A/P-103-00 A/P-202-00 A/P-302-00 A/P-216-00 A/P-316-00
D70 A/P-103-00 A/P-202-00 A/P-302-00 A/P-216-00 A/P-316-00
D72 A/P-103-00 A/P-202-00 A/P-302-00 A/P-216-00 A/P-316-00
D80 A/P-103-00 A/P-202-00 A/P-302-00 A/P-216-00 A/P-316-00
Note: Common A/P kits are available in marine grade coating.
Loaded Arch
Stack
Equalizer Center Hanger
Rear
Hanger
Front
Hanger
Tie Plate
U-Bolt
Spring Eye Bolts Keeper Bolts
Overslung Shown
U-Bolt
Tie Plate
HANGER & AP KITS
116
Torflex® Installation
The following instructions describe methods that can be used to attach your Torflex® axles to the vehicle frame.
Step 1: The user must first decide where to place the axle(s) on the trailer. The position of the wheel center relative to the
CG (center of gravity) will determine the final axle loading as well as the hitch load.
Step 2: Determine the method of attachment you wish to use.
a. For structural tube type frame rails, refer to Figure 1 for the recommended attachment.
b. For “C” channel or “I” beam type frame, refer to Figure 2.
Step 3: Once the method of attachment is decided, the axle(s) must be carefully aligned on the trailer frame. The axle(s)
centerline must be perpendicular to the longitudinal centerline of the trailer. See figure 3.
CAUTION: Misalignment of the axle(s) can cause poor tracking and accelerated tire wear.
Attachment to Structural Tube Type Frame
a. Dexter recommends the use of side mounting hangers when mounting axles to tubular type frames. These hangers
provide a convenient means for bolting the axles in place. All of the necessary components are included in the Side
Mount A/P Kits listed in Chart 1.
b. Refer to Chart 2 to find the mounting bracket dimensions of your axles. This chart shows the dimensions from the wheel
center to the bolt holes of the brackets.
c. The preferred way to use the side mount hanger is to pre-assemble the hangers to the axle using the hardware provided
in the A/P kit. Make sure the hangers are clamped firmly against the axle brackets and the bolts are tightened to the
torque specifications shown in Chart 1. Position the axle assembly on the frame rails in the desired location and weld
the side mount hangers to the frame.
d. Axle bracket position is the distance as measured over the outboard edges of the brackets. This dimension is usually
matched to the outside measurement of the frame members but depending on the type of frame may not always be
suitable. The preferred arrangement should place the longest vertical section of the axle bracket directly under the most
rigid section of the frame member.
Washer(s) must be placed against the
slotted hole in the axle bracket.
NOTE: Low profile brackets have plain
round holes.
OUTSIDE FRAME
OUTSIDE BRACKET DIMENSION
Side Mount Installation
Figure 1
Side mount hangers should be welded to frame with three (3) ¹⁄₄” fillet welds, 2¹⁄₂” long on each side of the hanger and a
fillet weld on each end. Welds should meet the quality standards of the American Welding Society, D1.1, Structural Welding
Code.
TORFLEX
® INSTALLATION
117
Chart 1
Attaching Parts Kits and
Torque Specifications
Axle
Size
A/P Kit
Top Mount
A/P Kit
Side Mount
A/P Kit
Side Mount Aluminum
Bolt
Size
Torque
Lb-Ft.
#8 A/P-161-00 A/P-165-00 A/P-180-00 1/2″ 70-90
#9 A/P-161-00 A/P-165-00 A/P-180-00 1/2″ 70-90
#10 A/P-148-00 A/P-166-00 A/P-181-00 5/8″ 120-155
#10L A/P-148-00 A/P-166-00 A/P-181-00 5/8″ 120-155
#10F A/P-148-00 A/P-166-00 A/P-181-00 5/8″ 120-155
#11 A/P-148-00 A/P-167-00 A/P-182-00 5/8″ 120-155
#12 A/P-148-00 A/P-168-00 A/P-183-00 5/8″ 120-155
#12T A/P-148-00 A/P-169-00 5/8″ 120-155
#12V A/P-148-00 A/P-168-00 5/8″ 120-155
#13 A/P-148-00 A/P-169-00 5/8″ 120-155
#13T A/P-148-00 A/P-169-00 5/8″ 120-155
Side mount hangers and fasteners for mounting axle are provided in the A/P Attaching Parts Kits shown in Chart 1. Torque
fasteners to levels specified in Chart 1.
Attachment to Structural Tube Type Frame
a. Refer to Chart 2 to find the mounting bracket dimensions of your axles. This chart shows the dimensions from the wheel
center to the bolt holes of the brackets.
b. Lay out the bolt hole locations on the bottom flanges of the frame rails. Make sure the hole pattern matches the
mounting brackets of your axles and is properly oriented to allow proper alignment of the axle(s).
c. An alternate method for determining hole location is to position the axle assembly on the frame rails, align it
perpendicular to the trailer centerline, clamp in place and transfer the holes directly from the brackets.
d. Drill the holes through the frame rails and attach the axle using the hardware provided in the A/P kit. Tighten the bolts to
the torque specified in Chart 1.
CAUTION: When bolting to structural shapes that have tapered flanges, bevel washers must be used to prevent uneven
clamping and bending of the fasteners.
Note: In the unlikely event a Torflex® axle must be replaced during the warranty period, Dexter cannot assume
responsibility for additional costs incurred for removal and reinstallation of axles that have been welded directly to the
frame.
“C” channel frames should be
reinforced in the area over the axle(s).
Use bevel washers when
bolting to structural steel.
Top Mount Installation
Figure 2
CAUTION: “C” channel and “I” beam type frame sections should be reinforced in the area over the axle mounting
brackets. It is recommended that the vertical leg of the axle bracket be positioned directly under the vertical segment or
reinforcement of the frame member.
Torflex® Installation
TORFLEX
® INSTALLATION
118
Torflex® Installation
Chart 2
Bracket Dimensions
“D” Top Holes
“X”
“E” Side Holes
Start Angle of Trailing Arm
Mounting Hole to Wheel Center – Dimension “X” (Inches)
45° Down 32° Down 22.5° Down 10° Down 0° 10° Up 22.5° Up
Mounting Hole
Spacing (Inches)
Torflex®
Axle Model
No
Load
Full
Load
No
Load
Full
Load
No
Load
Full
Load
No
Load
Full
Load
No
Load
Full
Load
No
Load
Full
Load
No
Load
Full
Load
Dim “D”
(Top)
Dim “E”
(Side)
#8 (4″ arm) 5.21 6.08 5.77 6.33 6.08 6.38 6.32 6.29 6.38 6.08 6.32 5.75 6.08 5.21 7.75 8.00
#9 (6″ arm) 6.62 7.92 7.47 8.30 7.92 8.38 8.29 8.24 8.38 7.92 8.29 7.44 7.92 6.62 7.75 8.00
#10 (6″ arm) 6.74 8.04 7.59 8.42 8.04 8.50 8.41 8.36 8.50 8.04 8.41 7.56 8.04 6.74 8.00 8.00
#10L (6″ arm) 6.74 8.04 7.59 8.42 8.04 8.50 8.41 8.36 8.50 8.04 8.41 7.56 8.04 6.74 8.00 8.00
#10F (6″ arm) 6.74 8.04 7.59 8.42 8.04 8.50 8.41 8.36 8.50 8.04 8.41 7.56 8.04 6.74 8.00 8.00
#11 (6″ arm) 7.74 9.04 8.59 9.42 9.04 9.50 9.41 9.36 9.50 9.04 9.41 8.56 9.04 7.74 9.00 9.50
#12 (6″ arm) 7.74 9.04 8.59 9.42 9.04 9.50 9.41 9.36 9.50 9.04 9.41 8.56 9.04 7.74 9.00 9.50
#12T (6″ arm) 7.87 9.17 8.72 9.55 9.17 9.63 9.54 9.49 9.63 9.17 9.54 8.69 9.17 7.87 10.56 10.56
#12V (6″ arm) 7.74 9.04 8.59 9.42 9.04 9.50 9.41 9.36 9.50 9.04 9.41 8.56 9.04 7.74 9.00 9.50
#13 (6″ arm) 7.87 9.17 8.72 9.55 9.17 9.63 9.54 9.49 9.63 9.17 9.54 8.69 9.17 7.87 10.56 10.56
#13T (6″ arm) 7.87 9.17 8.72 9.55 9.17 9.63 9.54 9.49 9.63 9.17 9.54 8.69 9.17 7.87 10.56 10.56
Axle Alignment Dimensions
Figure 3
To insure proper tracking, the axle must be placed on the frame
perpendicular to the centerline of the vehicle. The accuracy
must be within plus or minus one half degree. For multiple axle
applications, each axle must be parallel with the others within one
sixteenth of an inch when measured at the wheel centers.
CAUTION: When laying out the position for the axle(s), measuring
from the front cross member should only be done if the cross
member has been checked for squareness to the frame centerline.
Any error in the cross member will be transferred to the axle and
can result in poor tracking and excessive tire wear.
Fender Clearance: allow 3″ over the tire at full load.
TORFLEX
® INSTALLATION
119
Dexter Axle Limited Warranty
What Products Are Covered
All Dexter Axle Company (“Dexter”) trailer axles,
suspensions, and brake control systems manufactured on
or after September 1, 2016, excluding Dexter 6000 series
Manufactured Housing Axles. Additional exclusions include
the following brands: UFP by Dexter, AL-KO (IAC), Titan
Brakes and Actuators by Dexter, and BrakeRite by Dexter
products, which are covered under separate warranties.
Limited 1 Year Warranty
As specified in Dexter’s current publication “Operation
Maintenance Service Manual”, grease and oil seals FOR
ALL PRODUCTS have a one (1) year limited warranty to
the original purchaser from the date of first sale of the trailer
incorporating such components. Except as to grease
and oil seals, the following four other warranties are
available.
Limited 2 Year Warranty
Dexter warrants to the original purchaser that its electric/
hydraulic brake actuators shall be free from defects in
material and workmanship for a period of two (2) years
from the date of first sale of the trailer incorporating such
components.
Limited 5 Year Warranty
Dexter warrants to the original purchaser that its axles,
suspension systems and Genuine Replacement Parts
shall be free from defects in material and workmanship for
a period of five (5) years. The warranty period shall begin
from the date of the original purchase of the trailer and/or
Genuine Replacement Parts.
Limited 7 Year Warranty
Dexter warrants to the original purchaser that its Predator
Series® electric brake controllers shall be free from defects
in material and workmanship for a period of seven (7) years
from the date of purchase.
Limited 10 Year Warranty
Dexter warrants to the original purchaser that the
suspension components of its Torflex® axles shall be free
from defects in material and workmanship for a period
of ten (10) years from the date of first sale of the trailer
incorporating such suspension components.
Exclusive Remedy
Dexter will, at its option, repair or replace the affected
components of any defective axle, repair or replace the
entire defective axle, or refund the lesser of the original
purchase price and the then-current list price of the axle or
components. In all cases, a reasonable time period must be
allowed for warranty repairs to be completed. Allowance will
only be made for installation costs specifically approved by
Dexter.
What You Must Do
In order to make a claim under these warranties:
1. You must be the original purchaser of the trailer in
which the sprung suspension axles or Torflex® axles or
components were originally installed.
2. You must promptly notify Dexter after detection of
any defect, but in any case within the applicable
warranty period of such defect, and provide us with
the axle or applicable component serial number and
any substantiation of such defect which may include,
but is not limited to, the return of part(s) that we may
reasonable request.
3. The axles, suspensions and components must
have been installed and maintained in accordance
with good industry practice and any specific Dexter
recommendations, including those specified in Dexter’s
current publication “Operation Maintenance Service
Manual”.
Exclusions
These warranties do not extend to and do not cover defects
caused by:
1. The connecting of brake wiring to the trailer wiring or
trailer wiring to the towing vehicle wiring.
2. The attachment of the running gear to the frame.
3. Parts not supplied by Dexter.
4. Any damage whatsoever caused by or related to any
alteration of the axle including welding supplemental
brackets to the axle.
5. Use of an axle on a unit other than the unit to which it
was originally mounted.
6. Normal wear and tear.
7. Improper alignment.
8. Improper installation.
9. Unreasonable use (including failure to provide
reasonable and necessary maintenance as specified
in Dexter’s current publication “Operation Maintenance
Service Manual including required maintenance after
“Prolonged Storage”).
10. Improper torque values and torqueing of wheel nuts.
(The proper torqueing procedure and torque values
are contained in Dexter’s current publication “Operation
Maintenance Service Manual”).
11. Cosmetic finish or corrosion.
Limitations
1. In all cases, Dexter reserves the right to fully
satisfy its obligations under the Limited Warranties
by refunding the lesser of the original purchase
price and the then-current list price of the defective
axle (or, if the axle has been discontinued, of the
most nearly comparable current product).
2. Dexter reserves the right to furnish a substitute of
replacement component or product in the event an
axle or any component of the axle is discontinued or is
otherwise unavailable.
3. These warranties are nontransferable.
General
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND
IN LIEU OF ALL OTHER WARRANTIES EXCEPT THAT
OF TITLE, WHETHER WRITTEN, ORAL OR IMPLIED,
IN FACT OR IN LAW (INCLUDING ANY WARRANTY
AGAINST INFRINGEMENT OR OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE).
These warranties give you specific legal rights, and you
may also have other rights which vary from state to state.
DEXTER HEREBY EXCLUDES INCIDENTAL AND
CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF
TIME, INCONVENIENCE, LOSS OF USE, TOWING FEES,
TELEPHONE CALLS, COST OF MEALS OR LODGING,
FOR ANY BREACH OF ANY EXPRESS OR IMPLIED
WARRANTY.
Some states do not allow limitations on how long an implied
warranty lasts, or the exclusion or limitation if incidental
or consequential damages, so the above exclusion or
limitation may not apply to you.
Inquiries regarding these warranties should be sent to:
Dexter Axle Company
P.O. Box 250
Elkhart, IN 46515
Note: Current publication “Operation Maintenance Service
Manual” can be found at www.dexteraxle.com.
LIMITED WARRANTY
120
Dexter Video Gallery
In keeping with our continual commitment to industry safety and the development of innovative products,
please feel free to view our ongoing video gallery at www.dexteraxle.com/resources/videos or scan the following
QR codes with your smart phone. We are confident these videos will help educate and promote the Dexter
product line that you, as our customer, are investing in.
Bearing Maintenance E/H Actuator Installation Electric Brakes
E-Z Flex® Suspension E-Z Lube® System Genuine Brakes
Genuine Replacement Parts Leaf Spring Axles Manual Brake Bleeding
Medium Duty Axles Nev-R-Adjust® Brakes Power Brake Bleeding
Removable Spindle Sway Control Torflex® Suspension Axles
Genuine Dexter axles and components are available
nationwide from our plant locations listed below or
through our network of distributors. Check our web site
for the distributor nearest you.
UFP
Plant 24
UFP
Plant 25
Dexter Headquarters
Plants 12, 13, 39, 61
Plant 21
Plants 15, 62
Dexter – Headquarters
2900 Industrial Parkway East  Elkhart, Indiana 46516
Phone: 574-295-7888  Fax: 574-295-8666
www.dexteraxle.com
Dexter – Plt 12
301 West Pearl Street
Fremont, Indiana 46737
Phone: 260-495-5100
Fax: 260-495-1701
Dexter – Plt 13
500 South 7th Street
Albion, Indiana 46701
Phone: 260-636-2195
Fax: 260-636-3030
Dexter – Plt 15
500 Southeast 27th Street
El Reno, Oklahoma 73036
Phone: 405-262-6700
Fax: 405-262-9089
Dexter – Plt 21
199 Perimeter Road
Monticello, Georgia 31064
Phone: 706-468-6495
Fax: 706-468-2966
Ventline – Plt 39
902 South Division Street
Bristol, Indiana 46507
Phone: 574-848-4491
Fax: 574-848-4825
www.ventline.com
Dexter Door – Plt 39
902 South Division Street
Bristol, Indiana 46507
Phone: 574-848-4491
Fax: 574-848-4825
www.dexterdoor.com
Dexter – Plt 61
21611 Protecta Drive
Elkhart, Indiana 46516
Phone: 574-294-6651
Fax: 574-295-6626
Dexter – Plt 62
301 North Kennedy Street
Shawnee, Oklahoma 74801
Phone: 405-273-9315
Fax: 405-273-1054
UFP – Plt 24
135 Sunshine Lane
San Marcos, California 92069
Phone: 760-744-1610
Fax: 760-744-1616
UFP – Plt 25
1041 Baxter Lane
Winchester, Tennessee 37398
Phone: 931-967-5101
Fax: 931-967-1828
NO PART OF THIS CATALOG MAY BE REPRODUCED WITHOUT DEXTER’S PERMISSION.
ALL PART NUMBERS, DIMENSIONS AND SPECIFICATIONS IN THIS CATALOG ARE SUBJECT
TO CHANGE WITHOUT NOTICE.
07/17 © 1992 – 2017 Dexter Axle Company. LIT-122-00
2900 Industrial Parkway East n Elkhart, IN 46516
Phone: 574-295-7888 n Fax: 574-295-8666
www.dexteraxle.com
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