NHTSA ID Number: 10159470
Manufacturer Communication Number: 059-Z01-01
Summary
Hydraulic Brake Line Kits Installation Instructions
1 Affected Product
Equipment
INSTALLATION INSTRUCTIONS
Hydraulic Brake Line Kits
| # | Single K71-G02-57 (80327) | Single K71-G02-58 (80326) | Tandem K71-G02-59 (80328) | TDE Part # | DX Part # | Description |
| 1 | 2 | 2 | 4 | 46238-24 | 034-5A0-24 | Flex Hose 24” |
| 1 | 1 | 0 | 1 | 46238-38 | 034-5A0-38 | Flex Hose 38” |
| 1 | 1 | 1 | 2 | 46238-76 | 034-5A0-76 | Flex Hose 76” |
| 1 | 0 | 1 | 1 | 46238-240 | 034-5A2-40 | Flex Hose 240” |
| 2 | 4 | 5 | 9 | 10107 | 027-092-00 | Cable Ties |
| 3 | 2 | 2 | 4 | 11270 | 034-412-00 | Union “T” |
| 4 | 1 | 1 | 1 | 10128 | 034-410-00 | Union “T” Plug |
| 5 | 2 | 4 | 6 | 17003 | 027-096-00 | Cable Clamps |
| 6 | 6 | 8 | 14 | 10589 | 007-634-00 | Self Taping Screws |
| 7 | 2 | 2 | 4 | 42091 | 071-G03-00 | “T” Clamp |
Read all of the instructions first and familiarize yourself with the parts and layout before starting the installation. Make sure your actuator is in good working condition, and that it is the proper model for your drum or disc brakes.
- Attach one end of the 48 inch long flex hose into end of the T-block. Route the flexible flex hose down the frame and to the center of the second axle. If the hose is to long, DO NOT CUT ANY BRAKE LINE or HOSE, THE FITTINGS CANNOT BE REATTACHED. Instead, coil the flex hose at or near the axle line and secure the loop with a cable tie. Secure the hose to the trailer frame with the C-clamps and self-taping screws provided. NEVER CUT ANY BRAKE LINE HOSE!! It cannot be patched or flared, and comply with D.O.T. approved systems. Use only factory completed hose sections.
- Next, install a three-way brass adapter fitting to the end of the flex hose at the axle Attach the three-way fitting to the side of the trailer frame using the stainless “T” bracket provided. Attach to the frame using the self-tapping screws or a cable tie provided.
- Connect a 24” flex hose to the middle position on the “T” Plug the end or third hole in the “T” fitting with the 3/8” plug provided. Connect the 2nd 24” flexible hose to the left brake (closest to your main brake line). Connect the 76” flex hose to the right side brake. Determine a position on the axle where the three flex hoses come together allowing free movement at the axle or brake. Connect the three hoses to a “T” fitting. Attach the “T” fitting to the axle using the “T” bracket provided with the self-taping screws or a cable tie.
- Tighten all connections to about 3 ft pounds using a 3/8” open end wrench.
- Secure the Flex hoses to the frame and axle using the C-clamps and cable ties provided.
- Fill your actuator with DOT 3 brake fluid
and follow your actuator/ brake’s instructions on bleeding the Check all connections for leaks. Tighten as required. - After completing the installation, bleed the brakes using instructions from your actuator manufacturer and test the brakes in an area where you will not upset normal traffic Recheck all connections for leaks. Check again after the first 25 miles.
- For Tandem Axle: follow all the installation instructions from the Single Axle Brake Line Kit, except for the installation of the 3/8” plug that is used in the 3rd “hole’ of the frame mounted T-block.
NOTE: Use DOT 3 brake fluid. Use of any other brake fluid may damage seals and voids the warranty.
All images in this instruction sheet are for illustrative purposes only.
Your kit may very depending on options.
059-Z01-01 05.2019 | 08056/08058/08064
059-Z01-01
Bestseller No. 1
VEVOR Electric Trailer Brake Assembly, 12" x 2", 2 Pairs Self-Adjusting Electric Brakes Kit for 7000 lbs Axle, 5-Hole Mounting, Backing Plates for Braking System Part Replacement (2 Right + 2 Left)
- Self-Adjusting Electric Brake: Say goodbye to manual adjustments! Dive into the world of 12" x 2" electric trailer brake assemblies that self-adjust. It's not just smart; it's efficient and gives your trailer that smooth braking touch.
- Hassle-Free Installation: DIY's best friend! Our electric trailer brake is straightforward and a breeze to install. It's ready to install right out of the box and boasts high compatibility. Wherever you are, installation is just a few steps away.
- Built for the Long Haul: Keep on rolling! With a lifespan of up to 30,000 kilometers, these trailer brakes are in it for the long haul, designed for your trailer's daily adventures. Constructed from premium materials, our brakes promise robust durability and resistance to wear and tear.
- Versatility at Its Best: The trailer brake kit has a broad range of applications, including towing trailers, transporting goods, camping trips, and more. It's compatible with Dexter, AL-KO (a brand under the former), and other trailer axles.
- Top-Notch Packaging: When it comes to packaging, we don't just box; we care. Our trailer electric brake kit is packaged above industry standards. Every brake is meticulously checked and wrapped to ensure what you get is nothing short of perfect.
Bestseller No. 2
Trailer Axle Electric Brake Kit, Pair of 5-Hole, 4.5" Bolt Circle Brake Drum with 10" x 2 1/4" Self-Adjusting Electric Brakes for 3500 lb Axles, Replacement 10”(not for 4400lb) Brake Hub Drum Assembly
- Premium Material: This brake drum is made of high-quality iron and uses electroplating technology to protect the drum body, enabling it to work normally in various environments. At the same time, the brake drum is resistant to rust and corrosion, greatly extending the service life of the product.
- About The Drum and Self-Adjusting Electric Brakes: Classic design and rich production experience make the brake drum more excellent response, in a variety of harsh environments can achieve a short period of emergency braking, so that your journey is safer. It’s designed for 3500 lb Axles.
- Package Including: 2*brake drum 5 hole, 4.5" bolt, 2*Bearing inner ring replace for L68149( I.D:1.377", O.D:2.164"), 2*Bearing inner ring replace for L44649(I.D:1.062", O.D:2.058"), 2*grease seal(I.D: 1.718" O.D: 2.56" height: 0.5" ), 2*dust cover(Mounting diameter:1.988"), 2*rubber plug dust cover(Mounting diameter:1.988"), 10*hub nut(1/2-20 UNF-2B), 1*left electric brake, 1*right electric brake, 8*spring washer, 8*nut, 2* hexagon slotted nut, 2*flat washer, 2* cotter pin.
- Suit for: Pair of trailer 5 on 4.5" hub drum kits and 10" x 2 1/4" electric adjusting brakes fit for Dexter and other brands 3500lbs trailer axle. Fits 1-1/16'' to 1-3/8'' spindles 3,500 pounds trailer. Not fit for 1-1/16" Straight spindle and 1" Straight spindle.
- After Sale Service: High quality assurance! And we provide after-sales service policy. If you have any problems, please contact us first, we will try our best to solve your problem.
Bestseller No. 3
VEVOR Electric Trailer Brake Assembly, 10" x 2-1/4", 2 Pairs Self-Adjusting Electric Brakes Kit for 3500 lbs Axle, 4-Hole Mounting, Backing Plates for Brake System Part Replacement (2 Right + 2 Left)
- Self-Adjusting Electric Brake: Say goodbye to manual adjustments! Dive into the world of 10" x 2-1/4" electric trailer brake assemblies that self-adjust. It's not just smart; it's efficient and gives your trailer that smooth braking touch.
- Hassle-Free Installation: DIY's best friend! Our electric trailer brake is straightforward and a breeze to install. It's ready to install right out of the box and boasts high compatibility. Wherever you are, installation is just a few steps away.
- Built for the Long Haul: Keep on rolling! With a lifespan of up to 30,000 kilometers, these trailer brakes are in it for the long haul, designed for your trailer's daily adventures. Constructed from premium materials, our brakes promise robust durability and resistance to wear and tear.
- Versatility at Its Best: The trailer brake kit has a broad range of applications, including towing trailers, transporting goods, camping trips, and more. It's compatible with Dexter, AL-KO (a brand under the former), and other trailer axles.
- Top-Notch Packaging: When it comes to packaging, we don't just box; we care. Our trailer electric brake kit is packaged above industry standards. Every brake is meticulously checked and wrapped to ensure what you get is nothing short of perfect.
Bestseller No. 4
4Pcs 10" x 2-1/4" Electric Trailer Brake Assemblies for 3,500lbs, Left and Right
- Compatible with: Fit For Alko/ for Dexter/ for Quality, and other brands 3,500lbs trailer axle. Brake flange PCD: 4", Brake Flange Spacing between adjacent bolts: 2-7/8 inches. (Note: Not compatible with the 4400lbs axle)
- Kit Includes: 2x 10" x 2-1/4" left electric brake assemblies, 2x 10" x 2-1/4" right electric brake assemblies, 16x spring pad, 16x nut
- Function: good braking performance allows you to stop steadily in all road conditions.
- Product Introduction: The AEagle electronic brake features non-asbestos brake linings for superior friction performance, ensuring longevity and enhanced braking capabilities.
- Quality Assurance: 12-month warranty! Tested before shipping.
Bestseller No. 5
2Pcs 10" x 2-1/4" Electric Trailer Brake Assemblies for 3,500lbs to 4000lbs, Left and Right
- Compatible with: Fit For Alko/ for Dexter/ for Quality, and other brands 3,500lbs trailer axle; Brake flange PCD: 4", Brake Flange Spacing between adjacent bolts: 2-7/8 inches (Note: Not compatible with the 4400lbs axle)
- Kit Includes: 1x 10" x 2.25" left electric brake assemblies, 1x 10" x 2.25" right electric brake assemblies, 8x spring pad, 8x nut
- Function: good braking performance allows you to stop steadily in all road conditions.
- Product Introduction: The AEagle electronic brake features non-asbestos brake linings for superior friction performance, ensuring longevity and enhanced braking capabilities.
- Quality Assurance: 12-month warranty! Tested before shipping.
Last update on 2026-05-27 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.