990140 – Brake Switch Malfunction – 2018-2020 Yamaha MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017-2020 MT10, 2018-2020 XTZ12 (Super Ténéré), 2013-2020 FJR13, 2018 XV19B (Star Eluder), & 2018-2021 XV19 (Star Venture) Motorcycles

December 28, 2020 NHTSA CAMPAIGN NUMBER: 20V814000

Front Brake Switch Can Fail

Failure of the front brake switch can cause the brake light to stay on constantly and/or the cruise control system to shutoff unexpectedly. Both situations increases the risk of a crash.

 

NHTSA Campaign Number: 20V814

Manufacturer YamahaeBay logo Motor Corporation, USA

Components EXTERIOR LIGHTING

Potential Number of Units Affected 18,203

 

Summary

YamahaeBay logo Motor Corporation, USA (YamahaeBay logo) is recalling certain 2018-2020 MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017-2020 MT10, 2018-2020 XTZ12 (Super Ténéré), 2013-2020 FJR13, 2018 XV19B (Star Eluder), and 2018-2021 XV19 (Star Venture) motorcycles. The front brake switch can fail due to increased resistance from silicon oxide.

 

Remedy

YamahaeBay logo will notify owners, and dealers will replace the front brake switch, free of charge. The recall began January 20, 2021. Owners may contact YamahaeBay logo customer service at 1-800-962-7926. YamahaeBay logo’s number for this recall is 990140. Note: Owners are advised not to operate their motorcycle until the repairs have been performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check for Yamaha Recalls

 


CERTAIN 2019~2020 MTT9GT (TRACER GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2014~2020 XTZ12 (SUPER TÉNÉRÉ), 2013~2020 FJR13, 2018 XV19B (STAR ELUDER) AND 2018~2021 XV19 (STAR VENTURE) MODEL MOTORCYCLES

 

FACTORY MODIFICATION CAMPAIGN – Brake Switch Malfunction

 

INTRODUCTION

YamahaeBay logo Motor Corporation, U.S.A. has decided that a defect that relates to motor vehicle safety exists in certain 2019~2020 MTT9GT (Tracer GT), 2019 MXTGTKL (NIKEN GT), 2017~2020 MT10, 2018~2020 XTZ12 (Super Ténéré), 2013~2020 FJR13, 2018 XV19B (Star Eluder), and 2018~2021 XV19 (Star Venture) model motorcycles.

In affected motorcycles, the front brake switch may fail due to increased internal resistance caused by silicon oxide. If this happens, the brake light may stay on constantly and/or the cruise control system, if it can be activated at all, may cancel unexpectedly, either of which could increase the risk of a crash with injury or death.

To correct this defect, YamahaeBay logo is initiating a Factory Modification Campaign. Affected units must have the front brake switch replaced with new one that was manufactured properly.

YamahaeBay logo is notifying all registered owners of affected motorcycles by mail. A copy of this letter is included in this bulletin. The customer should take this letter along with the affected motorcycle to an authorized YamahaeBay logo dealer for modification.

If your dealership was invoiced for one or more affected units, a computer report listing all affected motorcycles invoiced to your dealership is included with a mailed copy of this bulletin. Use the list to help ensure all motorcycles are modified. All sold motorcycles that have been registered with YamahaeBay logo will show the customer’s name and address.

Your dealership must notify the owner of any affected motorcycle that was actually sold but listed as “unsold” in the report. You must modify all affected motorcycles in your inventory as well as all customer-owned motorcycles brought to you for this service. Any affected motorcycle that you purchase from YamahaeBay logo in the future may also require modification. If you purchase a motorcycle from another dealer or YamahaeBay logo, check to see if the procedures in this bulletin have already been performed before you sell the motorcycle.

Motorcycles that are affected should not be operated until they are modified. It is a violation of YamahaeBay logo policy for your dealership to deliver any affected motorcycle to customers until the procedures in this bulletin are performed.

NOTE: If you are modifying a 2016~2020 model FJR13, check to see if the unit is also affected by the Second Gear Failure Factory Modification Campaign announced in Technical Bulletin M2021-002R. Perform both procedures at the same time for customer convenience and shop efficiency.

When the modification on each motorcycle is performed, follow the Warranty Information section of this bulletin to receive reimbursement. Be sure to use the Factory Modification Campaign procedures in Chapter 7 of the Warranty and Y.E.S. Handbook (LIT-11760-00-16).

 

DEALER ACTION SUMMARY

Unsold & Sold Units:

Use YDS Unit Status to check to be sure the unit is affected and that it is not already modified. Also, there is a new part identification mark on the back side of switch that can be used to confirm the correct switch; see Identification Procedure in this bulletin for more information.

 

Parts:

Yes. Order a new stop switch kit for the model you are modifying. There are different kits for different models. See the Parts Information section of this bulletin for more information.

 

Warranty:

Factory Modification Campaign. See the Warranty Information section of this bulletin. This modification applies to all affected units regardless of ownership or warranty status.

 

Notify Customers:

Yes, you must immediately contact any customer whose motorcycle shows as unregistered on the enclosed report. YamahaeBay logo has sent letters to customers whose motorcycles were registered with YamahaeBay logo as of 1/19/2021.

 

AFFECTED RANGE

Check Unit Status on YDS to make sure the Primary ID (PID) is in the Affected Range and is eligible for this repair The affected unit ranges for this issue are:

YearModelPrefixPrimary ID
FromTo
2014~2020XTZ1200DP05E00000010001444
2014~2020XTZ1200EDP05Y00000050000319
2014~2018XTZ1200DP06E00000010001692
2014~2018XTZ1200DP06Y00000030000404
2017~2020MTN1000RN48E00000010003444
2017~2020MTN1000RN48Y00000090000854
2019MXT850DRN59Y00000050000174
2019~2020MTT850DRN62E00003010001401
2019~2020MTT850DRN62Y00003010000581
2019MXT850RN63Y00003010000410
2013~2015FJR1300ARP24E00000010002928
2013~2015FJR1300ARP24Y00000060000444
2014~2015FJR1300AERP26E00000010000884
2014~2015FJR1300AERP26Y00000020000213
2016~2019FJR1300-ARP29E00000020000822
2016~2019FJR1300-ARP29Y00000020000151
2016~2020FJR1300-AERP30E00000010001009
2016~2020FJR1300-AERP30Y00000060000221
2018~2020FJR1300P-ARP31Y00000030000092
2018~2021XV1900FDVP38Y00000170001518
2018XV1900CFDVP39Y00000070000911

 

SERVICE PROCEDURES

Refer to the service manual for the model you are modifying for brake switch replacement steps.

 

IDENTIFICATION PROCEDURE

After completing the procedure, make sure to properly record and submit the warranty claim for this campaign to ensure correct reimbursement and to update the unit’s repair history in YamahaeBay logo’s database.

A new part identification mark is added on the back side of the switch:

 



24 Affected Products

Vehicles

MAKEMODELYEAR
YAMAHAeBay logoFJR13002013-2020
YAMAHAeBay logoMT102017-2020
YAMAHAeBay logoMTT9GT2018-2020
YAMAHAeBay logoMXTGTKL2019
YAMAHAeBay logoXTZ122018-2020
YAMAHAeBay logoXV19002018-2021
YAMAHAeBay logoXV1900B2018

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-20V814-4925.PDF 218.01KB

 


Recall Acknowledgement

RCAK-20V814-1545.pdf 244.515KB

 


Manufacturer Notices(to Dealers,etc) – TSB 1/20/2021 M2021-001R

RCMN-20V814-1397.pdf 921.547KB

 


Recall 573 Report-Amendment 1

RCLRPT-20V814-9688.PDF 218.074KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-20V814-0316.pdf 495.454KB

 


Recall Quarterly Report #1, 2021-1

RCLQRT-20V814-1045.PDF 211.141KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-20V814-5461.PDF 211.24KB

 


Recall 573 Report-Amendment 2

RCLRPT-20V814-4047.PDF 218.221KB

 


Recall Quarterly Report #3, 2021-3

RCLQRT-20V814-9630.PDF 211.323KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V814&docType=RCL

 


 

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