FIELD CAMPAIGN KIT#	IK003942	DATE:	16 July 2020
For Dealer Reference: Service Bulletin #SVC2020-096
BC1800XL Wheel and Tire Assembly Replacement Kit

 

CAMPAIGN TYPE:	Mandatory Product Safety DEALER INSTALLATION ONLY
CAMPAIGN CATEGORY:	Kit and Bulletin

 

MACHINE/ ATTACHMENT MODEL(S):	Serial Numbers
	Included	Excluded	Kit Version
BC1800XL	2381, 2382, 2409, 2801, 2839, 2842, 2978, 3217 – 3219 (Only Units with JSK01472)	All units without JSK01472 installed.	IK01: Solid Steel Wheels 8 on 6½”, 5/8” studs; Heavy Duty Tires 235/75R17.5 LRJ 18 ply; safety sign; tire specification placard; and English supplemental manual
BC1800XL	2381, 2382, 2409, 2801, 2839, 2842, 2978, 3217 – 3219 (Only Units with JSK01472)	All units without JSK01472 installed. 2381, 2382, 2409, 2801, 2839, 2842, 2978, 3217 –3219	IK02: Solid Steel Wheels 8 on 6½”, 5/8” studs; Heavy Duty Tires 235/75R17.5 LRJ 18 ply; safety sign; tire specification placard; and English + Translated Supplemental Manual

 

 

 

PRODUCT SAFETY ALERT

 

PURPOSE: Specific wheels (steel rim) with bolt pattern 8 on 6 1/2″ (165 mm) circle to be used with 5/8″ studs provided by a supplier:

• have an incorrect lug nut contact area causing wheel lug nuts to loosen; and/or
• can develop possible cracks causing the tire to loose air pressure

 

Both conditions may increase the risk of wheel loss and the risk of a crash. Death or serious injury is possible. Property damage may also occur.

This kit has been created to provide the necessary parts and instructions to replace the wheel and tire assembly, install a new safety sign, install a new wheel/tire specification placard decal and provide a Supplemental Operator’s and Maintenance Manual.

 

SPECIAL TOOLS AND CONDITIONS:

• None

 

WARNING: Failure to use shutdown procedure can result in unexpected hazard(s). Death or serious injury could result due to entanglement, crushing, cutting, or other hazardous contact. Follow Shutdown Procedure after operating, before performing any service or maintenance, and before transporting.

 

WARNING: Raised load can shift or fall. Death or serious injury could be possible if struck or crushed by falling load. Never allow anyone under a raised load unless load is securely supported to prevent it from shifting or falling.

 

 

BC1800XL SHUTDOWN PROCEDURE STOPPING THE MACHINE

 

NOTICE: For your safety and safety of others, use shutdown procedure before servicing, cleaning, unclogging, or transporting the chipper. A variation of this procedure may be used if so instructed within this manual or if an emergency requires it.

 

1. Return Upper Feed Control Bar to center STOP position.

 

2. Place Throttle Switch in LOW RPM.

 

NOTICE: Whenever practical and safe, allow engine to idle for 1–5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.

 

3. Wait for cutter drum to slow.

 

4. Disengage clutch.

 

5. Shut off remote control if in use.

 

6. Shut off engine and remove key.

 

7. Wait for the cutter drum and belts to stop.

 

NOTICE: Check that cutter drum rotation has stopped by looking to see if the drive belt (1) behind shield has stopped. The cutter drum will continue to turn for a short time after the engine has stopped.

 

8. Close and latch feed table.

 

 

PROCEDURE: WHEELS, AXLES, AND SUSPENSION MAINTENANCE

 

WARNING: Incompatible lug nuts may loosen and cause wheel loss.

 

Use only 5/8-18 lug nuts with a 90° conical taper.

 

NOTICE: Improper or mismatched lug nuts and wheels can cause wheel loss leading to a crash. The conical taper of the lug nuts must properly engage the wheel lug nut seats.

 

The wheels and axle hubs on this trailer use special 5/8″-18 lug nuts with a 90° conical taper. Never use incompatible lug nuts, such as those with a 60° taper or a flat face.

Never use wheels intended for a 9/16″ wheel lugs.

Never use wheels that do not utilize a 90° conical lug nut seat taper.

 

WARNING: Incompatible wheels or loose lug nuts can cause wheel loss and machine damage.

 

 

Use only wheels that are compatible with 5/8 lug studs and 90° conical nuts. Check lug nut torque regularly.

 

Properly tighten lug nuts in a star pattern using only hand tools. DO NOT use impact wrenches which can damage the lug nuts, lug nut seats, and hub studs. Torque and recheck every 500 miles (800km).

 

WARNING: Improper tire pressure can cause a blowout.

 

Set cold tire pressure according to tire placard. Check pressure monthly.

 

NOTICE: Under-inflation causes tire damage and can lead to a blowout.

 

Set the tire air pressure to the value listed on the machine’s tire placard, NOT the pressure printed on the sidewall of the tire. Recheck monthly. Tires normally lose 1–2 psi (6.9–13.8 kPa) per month.

 

Tire pressure can also drop if the temperature outside has dropped significantly, so check more often in cold weather.

 

WARNING: Worn or damaged suspension can cause premature tire wear and machine damage.

 

Uneven wear on tires can be an indication of worn suspension or poor alignment.

 

NOTICE: Axle or suspension damage can cause premature tire wear and tire failure, or axle failure.

 

Have your trailer checked if you suspect misalignment, if your tires have suffered any type of impact, or if you observe uneven tire wear.

 

Unless indicated, new parts from kit have callouts with numbers. Callouts with letters indicate existing parts or general items.

 

 

PROCEDURE: WHEEL AND TIRE ASSEMBLY 17.5 IK01

 

1. Using a suitable lifting device capable of lifting approximately 12,885 lb (5850 kg), raise machine off ground to allow adequate room to remove tire.

 

2. Place suitable blocking under trailer frame and remove lifting device.

 

3. Remove wheels, and wheel nuts, from each side of Weight of each wheel is approximately 91 lb (42 kg).

 

4. Deflate tire or remove tire from wheel.

 

5. The removed used tires may be retained in your used tire inventory or disposed Cost of tire removal is included in labor hours.

 

6. Discard wheel nuts so they can no longer be used or sold for any purpose.

 

7. Torch cut the wheels across the lug nut area.

 

8. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.

 

9. Place four new wheels (1) on Slide one retainer ring (2) on each side of both axles. Attach each wheel using eight wheel nuts (3). Weight of each wheel is approximately 91 lb (42 kg). Torque wheel nuts in a star pattern to 200 ft-lb (271 Nm).

 

10. Check tire pressure to be at 85 psi (590 kPa).

 

11. Attach one new wheel and tire warning decal (4) on left and right side of infeed housing.

 

12. Attach one new tire information decal (5) on front of machine.

 

13. Provide additional Supplemental Manual to owner.

 

14. Install Operator’s Manual with ring in manual storage box.

 

 

PROCEDURE: WHEEL AND TIRE ASSEMBLY 17.5 IK02

 

1. Using a suitable lifting device capable of lifting approximately 12,885 lb (5850 kg), raise machine off ground to allow adequate room to remove tire.

 

2. Place suitable blocking under trailer frame and remove lifting device.

 

3. Remove wheels, and wheel nuts, from each side of Weight of each wheel is approximately 91 lb (42 kg).

 

4. Deflate tire or remove tire from wheel.

 

5. The removed used tires may be retained in your used tire inventory or disposed Cost of tire removal is included in labor hours.

 

6. Discard wheel nuts so they can no longer be used or sold for any purpose.

 

7. Torch cut the wheels across the lug nut area.

 

8. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.

 

9. Place four new wheels (1) on Slide one retainer ring (2) on each side of both axles. Attach each wheel using eight wheel nuts (3). Weight of each wheel is approximately 91 lb (42 kg). Torque wheel nuts in a star pattern to 200 ft-lb (271 Nm).

 

10. Check tire pressure to be at 85 psi (590 kPa).

 

11. Attach one new wheel and tire warning decal (6) on left and right side of infeed housing.

 

12. Attach one new tire information decal (5) on front of machine.

 

13. Provide additional Supplemental Manual to owner.

 

14. Install Operator’s Manual with ring in manual storage box.

 

 

FIGURE 1 Parts List
REF. NO.	PART NO.	DESCRIPTION	IK01 QTY.	IK02 QTY.
1	163713905	HEAVY DUTY – WHEEL ASSY – 235/75R17.5 H/ J; 5/8 S	4	4
2	215490049	CLAMP RING	4	4
3	116621009	WHEEL NUT 5/8in 18 CONE 90°	32	32
		Kit includes all items in Figure 1 Parts List.

 

FIGURE 2 Parts List
REF. NO.	PART NO.	DESCRIPTION	IK01 QTY.	IK02 QTY.
4	7000J038	DECAL-WARNING, WHEEL & TIRE	2	–
5	7000J032	DECAL- TIRE INFORMATION	1	1
6	700IJ038	Decal – Warning, Wheel & Tire	–	2
		Kit includes all items in Figure 2 Parts List.

 

FIGURE 3 Parts List
REF. NO.	PART NO.	DESCRIPTION	IK01 QTY.	IK02 QTY.
1	163802006	BRUSH CHIPPER WHL/TIR SUPPLEMENTAL MANUAL CABLED	1	1
2	105400FQ9	BRUSH CHIPPER WHEEL/TIRE SUPPLEMENTAL MANUAL	1	1
		Kit includes all items in Figure 3 Parts List.

 

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Remedy Instructions and TSB

RCRIT-20V085-8751.pdf 2315.21KB

 

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