BC1200XL Wheel and Tire Assembly Replacement Kit – Vermeer

FIELD CAMPAIGN KIT#	IK003941	DATE:	16 July 2020
For Dealer Reference: Service Bulletin #SVC2020-093
BC1200XL Wheel and Tire Assembly Replacement Kit

 

CAMPAIGN TYPE:	Mandatory – Product Safety DEALER INSTALLATION ONLY
CAMPAIGN CATEGORY:	Kit and Bulletin

 

MACHINE/ ATTACHMENT MODEL(S):	Serial Numbers
	Included	Excluded	Kit Version
BC1200XL	See listing on the following pages of this IK for specific VIN and Serial/Unit numbers (Equipped with Floatation Tires: LT285/75R16 E)	Units included in IK02, IK03 and IK04 and machines equipped without Floatation Tires: LT285/75R16 E	IK01: Solid Steel Wheels 8 on 6 1/2″, 5/8″ studs; Heavy Duty Tires 235/ 75R17.5 LRJ 18 ply; safety sign and English Supplemental Manual.
BC1200XL	3037, 3045, 3054, 3055, 3061, 3062, 3083, 3090, 3115, 3130, 3140, 3187, 3302, 3325, 3390, 3415, 3420, 3483, 3482, 3497, 3498, 3505, 3528, 3553–3556, 3600 (Equipped with Standard Tires: ST235/80R16 LRE)	Units included in IK01, IK03 and IK04 and machines equipped without Floatation Tires: LT285/75R16 E	IK02: Solid Steel Wheels 8 on 6 1/2″, 5/8″ studs; Heavy Duty Tires 235/ 75R17.5 LRJ 18 ply; safety sign and English + Translated Supplemental Manual
BC1200XL Temporary wheel/tire assembly solution (Assembly PN 163769457) previously in- stalled	See listing on the following pages of this IK for specific VIN and Serial/Unit numbers (Equipped with Floatation Tires: LT285/75R16 E)	Units included in IK01, IK02 and IK04 and machines equipped without Floatation Tires: LT285/75R16 E	IK03: Safety sign and English Supplemental Manual.
BC1200XL Temporary wheel/tire assembly solution (Assembly PN 163769457) previously in- stalled	NONE (Current location of machines indicate IK04 is not required.) (Equipped with Standard Tires: ST235/80R16 LRE)	Units included in IK01, IK02 and IK03 and machines equipped without Floatation Tires: LT285/75R16 E	IK04: Safety sign and English + Translated Supplemental Manual.

 

 

 

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PRODUCT SAFETY ALERT

  

PURPOSE: Specific wheels (steel rim) with bolt pattern 8 on 6-1/2˝ (165 mm) circle to be used with 5/8˝ studs provided by a supplier:

• have an incorrect lug nut contact area causing wheel lug nuts to loosen and/or
• can develop possible cracks causing the tire to loose air

Both conditions may increase the risk of wheel loss and the risk of a crash. Death or serious injury is possible. Property damage may also occur. This kit provides the necessary parts and instructions to replace the wheel/tire assembly, install a new safety sign, a new wheel/tire specification placard decal and provides supplemental manuals.

 

SPECIAL TOOLS AND CONDITIONS:

• None

 

WARNING: Raised load can shift or fall. Death or serious injury could be possible if struck or crushed by falling load. Never allow anyone under a raised load unless load is securely supported to prevent it from shifting or falling.

 

WARNING: Failure to use shutdown procedure can result in unexpected hazard(s). Death or serious injury could result due to entanglement, crushing, cutting, or other hazardous contact. Follow Shutdown Procedure after operating, before performing any service or maintenance, and before transporting.

 

 

BC1200XL SHUTDOWN PROCEDURE

 

STOPPING THE MACHINE

 

NOTICE: For your safety and safety of others, use shutdown procedure before servicing, cleaning, unclogging, or transporting the chipper. A variation of this procedure may be used if so instructed within this document or if an emergency requires it.

 

1. Return Upper Feed Control Bar to center STOP position.1

 

2. Move Cutter Engage/Throttle Lever to ENGAGED/LOW RPM position.

 

NOTICE: Whenever practical and safe, allow engine to idle for 1–5 minutes before shutting down after operating at full power. Please consult machine’s engine manual for details.

 

3. Wait for cutter drum to slow.

 

4. Move Cutter Engage/Throttle Lever to DISENGAGED/LOW RPM position.

5. If so equipped, shut off remote control if in use.

6. Turn ignition key to OFF position and remove key.
17. Wait for the cutter drum and belt to stop.

NOTICE: Cutter drum rotation can be checked by looking at the end of shaft (1) on left side of cutter wheel housing. The cutter drum will continue to turn for a short time after the engine has stopped.

 

8. Close and latch feed table.

 

 

PROCEDURE: WHEELS, AXLES, AND SUSPENSION MAINTENANCE

 

WARNING: Incompatible lug nuts may loosen and cause wheel loss.

 

Use only 5/8-18 lug nuts with a 90° conical taper.

 

NOTICE: Improper or mismatched lug nuts and wheels can cause wheel loss leading to a crash. The conical taper of the lug nuts must properly engage the wheel lug nut seats.

 

The wheels and axle hubs on this trailer use special 5/8″-18 lug nuts with a 90° conical taper. Never use incompatible lug nuts, such as those with a 60° taper or a flat face.

Never use wheels intended for a 9/16″ wheel lugs.

Never use wheels that do not utilize a 90° conical lug nut seat taper.

 

WARNING: Incompatible wheels or loose lug nuts can cause wheel loss and machine damage.

 

Use only wheels that are compatible with 5/8 lug studs and 90° conical nuts. Check lug nut torque regularly.

 

Properly tighten lug nuts in a star pattern using only hand tools. DO NOT use impact wrenches which can damage the lug nuts, lug nut seats, and hub studs. Torque and check every 500 miles (800km).

 

WARNING: Improper tire pressure can cause a blowout..

 

Set cold tire pressure according to tire placard. Check pressure monthly.

 

NOTICE: Under-inflation causes tire damage and can lead to a blowout.

 

Set the tire air pressure to the value listed on the machine’s tire placard, NOT the pressure printed on the sidewall of the tire. Recheck monthly. Tires normally lose 1–2 psi (6.9–13.8 kPa) per month.

 

Tire pressure can also drop if the temperature outside has dropped significantly, so check more often in cold weather.

 

WARNING: Worn or damaged suspension can cause premature tire wear and machine damage.

 

Uneven wear on tires can be an indication of worn suspension or poor alignment.

 

NOTICE: Axle or suspension damage can cause pre-mature tire wear and tire failure, or axle failure.

 

Have your trailer checked if you suspect misalignment, if your tires have suffered any type of impact, or if you observe uneven tire wear.

 

WARNING: Avoid overloading or excess speed.

 

Follow manufacturer’s load and speed ratings.

 

NOTICE: High speed and overloading cause tire, axle, and suspension failure. DO NOT exceed the speed rating of the tires.

DO NOT exceed the load rating of the tires, axles, and suspension.

 

WARNING: Always use Vermeer authorized wheels, lug nuts, tires, and suspension components.

 

Improper or mismatched parts can lead to component failure, resulting in a crash.

 

 

PROCEDURE: 17.5 WHEEL AND TIRE ASSEMBLY ENGLISH MANUALS IK01

 

1. Using a suitable lifting device capable of lifting approximately 6,000 lb (2722 kg), raise machine off ground to allow adequate room to remove tire.

 

2. Place suitable blocking under trailer frame and remove lifting device.

 

3. Remove wheel, and 8 wheel nuts, from each side of Weight of each wheel is approximately 91 lb (42 kg).

 

4. Deflate tire or remove tire from wheel.

 

5. Torch cut wheels across the wheel nut area.

 

6. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.

 

7. Discard wheel nuts so they can no longer be used or sold.

 

8. The removed used tires may be retained in your used tire inventory or disposed of. Cost of tire removal is included in labor hours.

 

9. Install supplied wheel assemblies (1), and clamp rings (2) on axle using 16 supplied wheel nuts (3). Weight of each wheel is approximately 91 lb (42 kg).Torque wheel nuts in a star pattern to 200 ft-lb (271 Nm).

 

10. Check to ensure tire pressure is 85 psi (590 kPa).

 

11. On the left side of the machine, apply new supplied wheel and tire warning decal (4) to the side of the metal fuel tank (machine equipped with gas engine), or to the side shield of the engine if machine is equipped with a plastic fuel tank (diesel engine).

 

12. On the right side of the machine, apply new supplied wheel and tire warning decal (4) and tire information decal (5) to the top of the fender.

 

13. Provide additional Supplemental Manual to owner.

 

14. Install Operator’s Manual with ring in manual storage box.

 

 

PROCEDURE: 17.5 WHEEL AND TIRE ASSEMBLY INTERNATIONAL IK02

 

1. Using a suitable lifting device capable of lifting approximately 6,000 lb (2722 kg), raise machine off ground to allow adequate room to remove tire.

 

2. Place suitable blocking under trailer frame and remove lifting device.

 

3. Remove wheel, and 8 wheel nuts, from each side of Weight of each wheel is approximately 91 lb (42 kg).

 

4. Deflate tire or remove tire from wheel.

 

5. Torch cut wheels across the wheel nut area.

 

6. Take a photo(s) of destroyed wheels and attach to campaign warranty claim.

 

7. Discard wheel nuts so they can no longer be used or sold.

 

8. The removed used tires may be retained in your used tire inventory or disposed of. Cost of tire removal is included in labor hours.

 

9. Install supplied wheel assemblies (1), and clamp rings (2) on axle using 16 supplied wheel nuts (3). Weight of each wheel is approximately 91 lb (42 kg).Torque wheel nuts in a star pattern to 200 ft-lb (271 Nm).

 

10. Check to ensure tire pressure is 85 psi (590 kPa).

 

11. On the left side of the machine, apply new supplied wheel and tire warning decal (4) to the side of the metal fuel tank (machine equipped with gas engine), or to the side shield of the engine if machine is equipped with a plastic fuel tank (diesel engine).

 

12. On the right side of the machine, apply new supplied wheel and tire warning decal (4) and tire information decal (5) to the top of the fender.

 

13. Provide additional Supplemental Manual to owner.

 

14. Install Operator’s Manual with ring in manual storage box.

 

 

PROCEDURE: SAFETY SIGN, TIRE SPECIFICATION PLACARD, MANUAL INSTALLATION IK03

1. Machines with wheel and tire assembly (PN 163759457) prevously installed must have new decals installed. On the left side of the machine, apply new supplied wheel and tire warning decal (1) to the side of the metal fuel tank (machine equipped with gas engine), or to the side shield of the engine if machine is equipped with a plastic fuel tank (diesel engine).

2. On the right side of the machine, apply new supplied wheel and tire warning decal (1) and tire information decal (2) to the top of the fender.
3. Provide additional Supplemental Manual to owner.
4. Install Operator’s Manual with ring in manual storage

 

PROCEDURE: SAFETY SIGN, TIRE SPECIFICATION PLACARD, MANUAL INSTALLATION IK04

1. On the left side of the machine, apply new supplied wheel and tire warning decal (1) to the side of the metal fuel tank (machine equipped with gas engine), or to the side shield of the engine if machine is equipped with a plastic fuel tank (diesel engine).
2. On the right side of the machine, apply new supplied wheel and tire warning decal (1) and tire information decal (2) to the top of the
3. Provide additional Supplemental Manual to owner.
4. Install Operator’s Manual with ring in manual storage box.

 

 

FIGURE 1 Parts List
REF. NO.	PART NO.	DESCRIPTION	IK01 QTY.	IK02 QTY.
1	163713905	HEAVY DUTY-WHEEL ASSEMBLY-235/75R17.5H/J;       5/8 S	2	2
2	116621009	WHEEL NUT 5/8in 18 CONE 90°	16	16
3	215490049	CLAMP RING	2	2
		Kit includes all items in Figure 1 Parts List.

 

FIGURE 2 Parts List
REF. NO.	PART NO.	DESCRIPTION	IK01 QTY.	IK02 QTY.	IKO3 QTY	IK04 QTY
1	7000J038	DECAL-WARNING, WHEEL & TIRE	2		2
2	700IJ038	DECAL-WARNING, WHEEL & TIRE		2		2
3	7000J032	DECAL- TIRE INFORMATION	1	1	1	1
		Kit includes all items in Figure 2 Parts List.

 

FIGURE 3 Parts List
REF. NO.	PART NO.	DESCRIPTION	IK01 QTY.	IK02 QTY.	IKO3 QTY	IK04 QTY
1	163802006	BRUSH CHIPPER WHL/TIR SUPPLEMENTAL MANUAL	1	1	1	1
2	105400FQ9	BRUSH CHIPPER WHEEL/TIRE SUPPLEMENTAL MANUAL	1	1	1	1
		Kit includes all items in Figure 3 Parts List.

 

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Remedy Instructions and TSB

RCRIT-20V085-9112.pdf 2191.068KB

 

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