March 8, 2021 NHTSA CAMPAIGN NUMBER: 21V145000
Spare Tire Carrier Incorrectly Installed
A detached spare tire carrier
can increase the risk of a crash or injury.
NHTSA Campaign Number: 21V145
Manufacturer Forest River
, Inc.
Components TIRES, EQUIPMENT
Potential Number of Units Affected 309
Summary
Forest River
, Inc. (Forest River
) is recalling certain 2021 Cardinal and Wildcat Fifth Wheels trailers. The spare tire carrier
may be installed incorrectly, allowing it to detach from the vehicle.
Remedy
Forest River
will notify owners, and dealers will secure the spare tire carrier
, free of charge. The recall began March 24, 2021. Owners may contact Forest River
Customer Service at 1-574-296-7700. Forest River
’s number for this recall is 15-1304.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
RECALL 21V145, 2021-122 REMEDY INSTRUCTIONS
| Make(s):Cardinal & Wildcat Model(s): See below Model Year(s): 2021 | Repair Code: RC-065-01-00-003996 Allotted Time: .5 hrs. Inspection Code: N/A Allotted Time: N/A |
| Concern: Spare tire is secured to the frame with incorrect hardware. | Photo(s) Required: YES Prior Authorization Required: YES Part(s) Kit Number: N/A Part(s) Return: N/A |
Level the travel trailer and block all tires to prevent the trailer from rolling. Failure to do so may result in personal injury, property damage and/or death.
FOR LIPPERT SPARE TIRE CARRIERS
MODELS INVOLVED:
2021 Cardinal models CAF319RKLE, CAF322RLLE, CAF322RLLE-W, CAF335RLS, CAF344SKX, CAF345RLX,
CAF345RLX-W, CAF352BHLE, CAF352BHLE-W, CAF366DVLE, CAF366DVLE-W, CAF370FLX, CAF370FLX-W, CAF377MBLE, CAF377MBLE-W, CAF379FLLE, CAF383BHLE, CAF383BHLE-W, CAF390FBX, CAF390FBX-W, CAF402FKLE, CAF403FKLE, CAF403FKLE-W and built between 7/14/2020 and 2/26/2021.
PARTS NEEDED:
- Eight (8) 5/16” x 3/4” Self-Drilling Screws
- Eight (8) 5/16” – 18 x 1” Hex Bolt, Grade 5 Minimum
- Eight (8) 5/16” Nylock Hex Nuts
- Sixteen (16) 5/16” Flat Washers
TOOLS REQUIRED:
- Cordless or Electric Drill or Screw Gun
- Appropriate Drill Bits
- Appropriate Drive Bits
- Nylon Lock Nuts
- ½” Wrench
- Hand Crank or Socket Wrench to turn winch extension
REPAIR PROCESS:
DO NOT use a power drill or impact wrench to operate the winch extension. Use of power tools and overextension of the winch can damage the winch or its cable, which could result in the spare tire dropping away from its stowed position.
- Using a ½” socket wrench, turn the winch extension counterclockwise to lower the spare tire from the carrier
.
- Remove the spare tire.
- Remove the existing screws, one at a time, and install the proper 5/16” x 3/4” self-drilling screws in their place in the inner holes of the brackets (Figure 1). Four (4) on each frame rail. Make sure the winch extension is visible underneath the main rails.
- Drill 11/32” mounting holes for bolts using the outer holes of the brackets for a guide (Figure 1).
- Insert eight (8) 5/16” – 18 x1” bolts in the outer holes of the brackets, and securely fasten with nylon lock nuts. Four (4) on each frame rail.
- Place the spare tire underneath the tire carrier
and thread the end of the winch inside the wheel hub opening and tire rim.
- Use ½” socket wrench to turn the winch extension clockwise to raise the spare tire to the tow position.
Note: The spare tire must be raised high enough so the spare tire’s sidewall firmly contacts the two angle brackets on the carrier
. Figure 2.
DO NOT continue to rotate winch extension after the spare tire is in its proper position. Maintain tension on winch cable during rewinding of the winch. Failure to do so may cause winch cable to slack and unwind during transport.
Level the travel trailer and block all tires to prevent the trailer from rolling. Failure to do so may result in personal injury, property damage and/or death.
FOR BAL SPARE TIRE CARRIERS
MODELS INVOLVED:
2021 Wildcat models WCF298RLS, WCF298RLS-W, WCF336RLS, WCF336RLS-W, WCF368MB, WCF368MB-W built between 7/14/2020 and 2/26/2021.
PARTS NEEDED:
- Four (4) 3/8” – 16 x 1 1/4” Grade 5 Zinc Bolts
- Four (4) 3/8” – 16 x 7/8” HHCS Grade 2 Zinc Bolts
- One (1) 3/8” – 16 x 2 ½” Grade 2 Zinc Bolt
- Nine (9) 3/8” – Nylock Hex Nuts
- Eighteen (18) 3/8” – Flat Washers
TOOLS NEEDED:
REPAIR PROCESS:
- Inspect hardware securing the Support Wings to the tire carrier
. If they are self-tapping screws, replace them with 3/8” x 7/8” L bolts and 3/8” Nylon nuts. Securely tighten each bolt to 20 lbs. ft. torque.
- Inspect hardware on each side of the tire carrier
. If they are self-tapping screws, remove one side of the hardware. Drill a pilot hole using a ¼” drill bit and then a 3/8” drill bit to finish enlarging each hole. Install two (2) 3/8” x 1 1/4″ L bolts and 3/8” Nylon nuts and loosely tighten to secure one side of the carrier
in place.
- Repeat step 3 on the opposite side of the frame/carrier
.
- Once each side of the carrier
is loosely attached to the frame, inspect the hardware in the center hole of the Telescopic Channel. If it is a self-tapping screw, remove screw, and using a 3/8” drill bit, enlarge the hole. Install the 3/8” x 2 1/2″ L bolt and 3/8” Nylon nut and tighten to 23 lbs. ft. torque to secure the Main Carrier
Assembly to the Telescopic Channel.
- Securely tighten the four (4) bolts holding the carrier
to the frame (two (2) on each side of frame) to 20 lbs. ft. torque.
- Using a 3/4″ socket wrench, retract the cable slowly upward making sure the tire mounts seat in the wheel. Retract the tire up against the Support Wings.
This Notice applies to your vehicle VIN listed above.
Dear Forest River
Customer:
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River
– Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021 Cardinal and Wildcat Fifth Wheel recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
The spare tire carrier
may not be installed correctly.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
The spare tire carrier
may become detached from the vehicle, which can cause a crash, injury or death.
WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?
Forest River
is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.
WHAT SHOULD YOU DO?
Please contact your dealer immediately and request a service appointment to schedule the free remedy to secure the spare tire carrier
. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River
of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.
You may also visit www.forestriverinc.com for dealer locations.
HOW LONG WILL THE REMEDY PROCESS TAKE?
The estimated time of repair is .5 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.
WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?
If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.
Please send the service invoice to the following address:
Cardinal/Wildcat
Forest River
, Inc.
Attn: WARRANTY MANAGER
3603 S Nappanee St
Elkhart, IN 46517
SEOCONTENT-START
IMPORTANT SAFETY RECALL
Page 1 of 2
3/24/2021
This Notice applies to your vehicle VIN listed above.
Dear Forest River
Customer:
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River
– Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021 Cardinal and Wildcat Fifth Wheel recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
The spare tire carrier
may not be installed correctly.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
The spare tire carrier
may become detached from the vehicle, which can cause a crash, injury or death.
WHAT IS FOREST RIVER
AND OUR DEALERSHIPS GOING TO DO?
Forest River
is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.
WHAT SHOULD YOU DO?
Please contact your dealer immediately and request a service appointment to schedule the free remedy to secure the spare tire carrier
. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River
of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.
You may also visit www.forestriverinc.com for dealer locations.
HOW LONG WILL THE REMEDY PROCESS TAKE?
The estimated time of repair is .5 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.
WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?
If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.
Please send the service invoice to the following address:
Cardinal/Wildcat
Forest River
, Inc.
Attn: WARRANTY MANAGER
3603 S Nappanee St
Elkhart, IN 46517
DEPARTMENT OF COMPLIANCE
VEHICLE SAFETY AND RECALL MANAGEMENT
BUILDING 11
423 N MAIN ST
MIDDLEBURY, INDIANA 46540-9218
NHTSA RECALL: 21V145
CANADA RECALL: 2021-122
FR ID: 15-1304
<<VIN>>
<<OWNER NAME/DEALERNAME>>
<<ADDRESS>>
<<CITY>>, <<ST>> <<ZIP-XXX>>
O Integrity
O Safety
O Quality
O Customer Service
IMPORTANT SAFETY RECALL
Page 2 of 2
What if you no longer own this vehicle?
If you no longer own this vehicle and have the address for the current owner, please forward this letter to the new owner within 10 working days after the day in which the notice is received. You have received this letter because government regulations require that a notification is sent to the last known owner of record. Our records indicate that you are the current owner.
PLEASE NOTE: FEDERAL LAW REQUIRES THAT ANY VEHICLE LESSOR RECEIVING THIS RECALL NOTICE MUST FORWARD A COPY OF THIS NOTICE TO THE LESSEE WITHIN TEN DAYS.
MAY FOREST RIVER
ASSIST YOU FURTHER?
If you have difficulties getting your vehicle repaired, please contact your Forest River
Representative listed below:
CONTACT
PHONE
CARDINAL & WILDCAT CUSTOMER SERVICE
(574) 296-7700
If you are still having difficulty getting your vehicle repaired in a reasonable amount of time or without charge, you may write to the following address:
For Canadian Owners Please Contact:
Head of Recalls
Motor Vehicle Safety Investigations Laboratory
Transport Canada
80 Noël street, Gatineau, Quebec, J8Z 0A1
Telephone (800) 333-0510
Facsimile (819) 420-4292
Recall ID: 2021-122
For US Owners Please Contact:
Administrator
National Highway Traffic Safety Administration
1200 New Jersey Ave, S.E.
Washington, D.C. 20590
Or you may call the toll free Vehicle Safety Hotline at 1-888-327-4236 or (TTY: 1-800-424-9153).
Or visit www.safercar.gov and search;
Recall ID: 21V145
*******************************************************************************
IMPORTANT SAFETY RECALL
Page 1 of 2
3/24/2021
Pursuant to USC49CFR §577.13 – Notification to Dealerships and Distributors – Paragraph B
“It is a violation of Federal Law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. Substantial civil penalties apply to violations of this law.”
–Forest River
motorized and towable products are contained in this section-
CANADA: Pursuant to the Canadian Motor Vehicle Safety Act, section 5
Companies who sell new non-complying vehicles may be in violation of the Motor Vehicle Safety Act. Substantial penalties apply to violations of this law. This notice is being sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
Forest River
– Office of Corporate Compliance (“OCC”) has decided that a safety defect exists in certain 2021 Cardinal and Wildcat Fifth Wheel recreational vehicles. Forest River
is recalling the defect model(s) to ensure the safety of our future retail consumers and your dealership. Forest River
apologizes for any inconvenience this action may cause your dealership; however, safety continued satisfaction and our commitment to building great products are of the utmost importance to Forest River
.
The identified VIN referenced in the attached document(s).
The designated Date range of production is 7/14/2020 through 2/26/2021
DEFECT/NONCOMPLIANCE:
The spare tire carrier
may not be installed correctly.
EVALUATION OF RISK:
The spare tire carrier
may become detached from the vehicle, which could cause a crash, injury or death.
SERVICE PROCEDURE:
Dealership Service Department Service procedures for addressing the spare tire carrier
, can be found on Dealer Connect
PARTS AND RETURN:
Prior authorization is required for the remedy. Pictures after repair are required. Pictures of the remedy are a condition of payment in which must be provided with a claim against the repair code(s).
DEALER REPAIR CODES: Dealer Connect
UNITED
STATES
CANADA
REPAIR
CODE
DESCRIPTION
ALLOWABLE HOUR(S)
21V145
2021-122
RC-065-01-00-003996
SPARE TIRE SECUREMENT
0.5 hrs.
HELPFUL CONTACT INFORMATION:
CONTACT
PHONE
CARDINAL & WILDCAT CUSTOMER SERVICE
(574) 296-7700
The Recall shall be considered the utmost priority to remedy the 2021 Cardinal and Wildcat Fifth Wheels in question. The retail consumer shall not be charged any amount of monies for remedy to their 2021 Cardinal and Wildcat Fifth Wheels listed under this Recall.
DEPARTMENT OF COMPLIANCE
VEHICLE SAFETY AND RECALL MANAGEMENT
BUILDING 11
423 N MAIN ST
MIDDLEBURY, INDIANA 46540-9218
NHTSA RECALL: 21V145
CANADA RECALL: 2021-122
FR ID: 15-1304
<<DEALERNAME>>
<<ADDRESS>>
<<CITY>>, <<ST>> <<ZIP-XXX>>
O Integrity
O Safety
O Quality
O Customer Service
IMPORTANT SAFETY RECALL
Page 2 of 2
If your dealership has already performed the remedy to 2021 Cardinal and Wildcat Fifth Wheels, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). If the remedy needs to be performed on an out of warranty 2021 Cardinal and Wildcat Fifth Wheels in which the VIN falls under as stated in the identified VIN listing, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s).
Notice:
In no manner shall a Forest River
Product Owner or Coachmen Product Owner be charged any fee(s) for scheduling, conduction or completion of the recall. Additionally, all dealership(s) that are Forest River
and/or Coachmen dealership(s) are Federally Mandated to perform the recall once presented with this recall whether by the Owner or Dealership receipt of this letter, without denial of service to the Owner. Lastly, denial of a remedy for this recall is a Federal Violation punishable by law resulting substantial fines and/or civil penalties.
Federal Regulation requires that any lessor receiving this Recall must forward a copy of this notice to the lessee within ten days. If your dealership no longer owns this vehicle, please inform the Warranty Manager of the product listed above of the change of ownership.
SEOCONTENT-END
2 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| FOREST RIVER | CARDINAL | 2021 |
| FOREST RIVER | WILDCAT | 2021 |
9 Associated Documents
Recall Quarterly Report #2, 2021-2
RCLQRT-21V145-6557.PDF 211.239KB
Defect Notice 573 Report
RCLRPT-21V145-7403.PDF 213.798KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V145-1287.pdf 218.525KB
ISSUED Owner Notification Letter(Part 577)
RCONL-21V145-6635.pdf 211.046KB
Recall Acknowledgement
RCAK-21V145-7976.pdf 645.812KB
Remedy Instructions and TSB
RCRIT-21V145-9882.pdf 278.777KB
Recall Quarterly Report #1, 2021-1
RCLQRT-21V145-3773.PDF 211.137KB
Recall Quarterly Report #3, 2021-3
RCLQRT-21V145-9206.PDF 211.32KB
Recall Quarterly Report #4, 2021-4
RCLQRT-21V145-2317.PDF 211.432KB
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