High Pressure Fuel Rail Assembly May Leak Fuel – 2017-2020 Alexander Dennis E500 Buses

June 23, 2021 NHTSA CAMPAIGN NUMBER: 21V468000

High Pressure Fuel Rail Assembly May Leak Fuel

A fuel leak in the presence of an ignition source increases the risk of a fire.

 

NHTSA Campaign Number: 21V468

Manufacturer Alexander Dennis Inc.

Components FUEL SYSTEM, DIESEL

Potential Number of Units Affected 60

 

Summary

Alexander Dennis, Inc. (Alexander Dennis) is recalling certain 2017-2020 E500 buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.

 

Remedy

Dealers will inspect the rail threads and fuel lines, and replace the rail as necessary, free of charge. Owner notification letters were mailed June 18, 2021. Owners may contact Alexander Dennis customer service at 1-951-244-9429.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


*** IMPORTANT SAFETY RECALL***
NHTSA Recall No. 21E-032
Interim Recall Notice

 

June 18, 2021

 

Dear CumminseBay logo Customer:

 

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.  CumminseBay logo Inc. has decided that a defect which relates to motor vehicle safety exists in certain CumminseBay logo L9eBay logo and ISX12 engines manufactured between January 2, 2017 and October 16, 2020 and installed in buses, school buses, emergency vehicles and recreational vehicles.

 

This notice applies to the engines in your vehicles listed on the enclosed table.

 

WHAT IS THE PROBLEM?

The fuel rail assembly may develop leaks, which may result in an undetected prolonged diesel fuel spray.  The operator may see or smell diesel fuel and, in some cases, the check engine lamp may illuminate.  A leak involving spraying/misting fuel in the presence of an ignition source may increase the risk of fire.

 

WHAT WILL CUMMINSeBay logo DO?

CumminseBay logo is currently developing the permanent remedy for this issue.  You will receive a second notification to inform you when the final remedy is available and to provide instructions to schedule the recall for your engine.

 

WHAT SHOULD YOU DO?

In the meantime, CumminseBay logo advises you to periodically check the fuel rails for signs of leaking and seek repairs if leaks are identified.  If a leak occurs, the operator may see or smell diesel fuel and, in some cases, the check engine lamp may illuminate.

 

WHO SHOULD YOU CONTACT IF YOU HAVE FURTHER QUESTIONS OR CONCERNS?

If you have questions or concerns about this recall, please contact your local CumminseBay logo Distributor or authorized warranty dealer. You may also contact CumminseBay logo Care at 1-800- CUMMINSeBay logo (1-800286-6467) or visit our website at care.cummins.com.

 

If you have a complaint relative to this recall, you may report it to the following:

Administrator
National Highway Traffic Safety Administration
1200 New Jersey Avenue, SE
Washington, DC 20590

 

You may also call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.

 

If you have not registered your CumminseBay logo product, please complete the enclosed registration card or register your product at https://prodreg.cummins.com/prodreg/#/webform/contactInfo.

 

If you are no longer the owner of the vehicle listed on the enclosed table, please forward this notice to the new owner or provide the new owner’s contact information to CumminseBay logo so that we can notify them of this recall.

Federal law requires vehicle lessors receiving this recall notice to forward a copy of this notice to the lessee within ten (10) days. Also, it is a violation of Federal law for a dealer to deliver new vehicle or equipment covered by this recall notice under a sale or lease until the defect has been remedied.

 

CumminseBay logo is taking this action in the interest of safety and satisfaction with our products. We apologize for any inconvenience and thank you for your attention to this matter.

 

Sincerely,

 

Campaign Administrator
CumminseBay logo Inc.

 

CumminseBay logo Inc.
Box 3005
Columbus, IN 47202 – 3005 USA
Mail Code: 40911
Phone: 1 800 CUMMINSeBay logo
care.cummins.com

 


21E032 Cummins ISX12 & L9 Fuel Rail Assembly Inspection and Repair Procedure: External Fuel Leaks

 

http://oemdtc.com/6157/21e032-cummins-isx12-l9-fuel-rail-assembly-inspection-and-repair-procedure-external-fuel-leaks

 


4 Affected Products

Vehicle

MAKEMODELYEAR
ALEXANDER DENNISE5002017-2020

 


8 Associated Documents

Recall Acknowledgement

RCAK-21V468-1087.pdf 647.018KB

 


Owner Notification Letter(Part 577)

RCONL-21V468-7722.pdf 362.932KB

 


Recall 573 Report- Amendment 1

RCLRPT-21V468-7394.PDF 213.572KB

 


Recall 573 Report – Amendment 2 11/16/2021

RCLRPT-21V468-8113.PDF 214.18KB

 


Recall Quarterly Report #2, 2021-3

RCLQRT-21V468-5323.PDF 211.23KB

 


Recall Quarterly Report #3, 2021-4

RCLQRT-21V468-4726.PDF 211.319KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V468-3913.pdf 362.932KB

 


Recall Quarterly Report #1, 2021-2

RCLQRT-21V468-7049.PDF 211.135KB

 


Latest Recalls Documents

 


 

SaleBestseller No. 1
ANCEL New HD601 Heavy Duty Truck Scanner, Diesel Full System Diagnostic Scan Tool Fits for Cummins, Detroit, Volvo, Paccar & Caterpillar, 2 in 1 HDOBD & OBD2 Code Reader for Commercial Vehicles & Cars
  • [Wide Compatibility Heavy Duty Truck Scanner] Compatible with a wide range of 12V & 24V heavy-duty trucks across North America, including major truck brands such as FreightlinereBay logo, PeterbilteBay logo, KenwortheBay logo, InternationaleBay logo, VolvoeBay logo, and Western StareBay logo, with support for common diesel engines from CumminseBay logo, Detroit, and PACCAReBay logo. Whether you're an owner-operator, fleet manager, or repair technician, HD601 helps simplify routine inspections, preventive maintenance, and everyday fault checks. Vehicle coverage may vary by model year, system, and configuration
  • [Full-System Diagnostic Truck Scanner] This heavy duty diagnostic scanner supports full-system diagnostics for heavy-duty trucks, including Engine, Transmission, ABS, and more.It helps quickly identify faults, pinpoint problem areas, troubleshoot faster, and understand which systems need attention before repairs. Compatible light-duty vehicles support OBD2 diagnostics only
  • [DTC Library + Live Data] This truck diagnostic scanner's built-in DTC library helps truck drivers, DIY users, and more quickly understand fault information. You can also manually enter standard SPN and FMI codes to look up fault details. For roadside situations without internet access, it helps identify possible problem areas
  • [2-in-1 Heavy Duty & OBDII Diagnostics] This heavy duty scanner supports both HDOBD and OBDII diagnostics. It provides essential functions including Quick Scan, Full Scan, Live Data, Freeze Frame Data, Fault Code Reading and Clearing, and more. It supports HDOBD protocols such as J1939 and J1587/J1708 for reliable vehicle communication
  • [Supports Multiple Vehicle Types] Suitable for various commercial vehicles, including heavy-duty trucks, semi-trucks, buses, and more. This truck scanner diagnostic tool features 6/9/16-pin connectors to support common vehicle interfaces, making it suitable for different vehicle applications and transportation needs
SaleBestseller No. 2
Launch CRP129HD Heavy Duty Truck Scanner with DPF Regen & 7+ Resets
  • Boost DPF Performance For Smooth Truck Operation: Facing power loss, weak acceleration or constant DPF warning lights? The DPF regen scan tool offers forced DPF regeneration, DPF Reset, and DPD/DPR functions to clear soot buildup, recover engine output and keep exhaust aftertreatment working properly. Detect DPF‑related errors fast, reduce downtime, and prolong your diesel particulate filter lifespan. Vehicle compatibility varies. Please verify before purchase.
  • Full-System Diagnostics with Real-Time Live Data: This truck scanner diagnostic tool covers Engine, ABS, Transmission, SRS, SAS, TPMS and other core vehicle systems. Read & clear fault codes, access live data stream, freeze frame, I/M readiness, DTC lookup and additional practical functions. Leverage real‑time data to quickly locate faults and support reliable repair judgements.
  • 7+ Resets ‑ Perform Essential Service Procedures: The heavy duty diagnostic tool comes with 7+ professional service resets. It supports DPF Regen for soot removal, Oil Reset to erase service reminders, Injector Coding for new injectors, DEF Test, Speed Limit Adjustment, Cylinder Cutout for weak cylinder detection, Clutch Relearn for improved clutch engagement. Run these resets after service or component replacement to keep your truck working properly. Available functions vary by vehicle model.
  • One Professional heavy duty scanner for 50+ Truck Brands: Compatible with J1939, J1708, J1587, and OBD2/CAN protocols this semi truck scanner delivers wide coverage for mainstream diesel trucks and commercial vehicles. Supported brands include CumminseBay logo, Detroit, CaterpillareBay logo, PaccareBay logo, VolvoeBay logo, FreightlinereBay logo, KenwortheBay logo, PeterbilteBay logo, InternationaleBay logo, MackeBay logo, IsuzueBay logo, Hino, Scania, Mercedes-BenzeBay logo, and more. This single diesel diagnostic scanner lets you service more vehicles and cut down tool investment costs.
  • Expert Remote Diagnostic Support: Faced with unexpected truck breakdowns? Equipped with built‑in TeamViewer and tech‑to‑tech support, this diesel truck scanner enables secure real‑time remote connection with professional technicians for diagnosis and troubleshooting. Share live vehicle data and send diagnostic feedback for quicker technical analysis to get expert guidance, no on‑site service required. Minimize downtime, prevent unnecessary repairs and get your truck back on the road sooner.
SaleBestseller No. 3
ANCEL V6HD Heavy Duty Truck Scanner, Bidirectional Tests, DPF Regen
  • BROAD VEHICLE & ENGINE COVERAGE: Professional heavy duty truck scanner for trucks, buses, medium-duty vehicles, construction and agricultural equipment. Supports major brands including FreightlinereBay logo, KenwortheBay logo, PeterbilteBay logo, MackeBay logo, InternationaleBay logo, VolvoeBay logo, Hino and IsuzueBay logo, plus CumminseBay logo, Detroit, PACCAReBay logo, CaterpillareBay logo and InternationaleBay logo A26 engines. J1939/J1708 support covers newer and legacy commercial vehicles. Verify coverage before purchase
  • DPF REGEN & DEF/SCR: Diagnose supported diesel aftertreatment systems with DPF regeneration, soot load, differential pressure, exhaust temperature, NOx sensor and DEF level data. Helps identify DPF blockage, excessive soot, DEF/SCR faults, warning lights and derate-related issues, providing key data for faster aftertreatment diagnosis and service
  • BIDIRECTIONAL ACTIVE TESTS: Go beyond code reading with two-way component testing. Command and monitor supported injectors, EGR/VGT actuators, cooling fans, fuel pumps and relays to help verify operation. Cylinder cut-off testing helps identify misfires, cylinder contribution and injector-related issues, reducing unnecessary parts replacement
  • 40+ DIESEL SERVICE FUNCTIONS: Focused on high-frequency shop tasks including oil reset, injector coding, speed limiter adjustment and idle speed adjustment. Additional service and reset functions support chassis and other routine maintenance needs. Speed and idle adjustments remain within supported manufacturer parameters
  • INDUSTRIAL-GRADE DUAL-CHIP HARDWARE: Quad-core 2.0 GHz processor and automotive-grade communication MCU support smooth multitasking and reliable vehicle communication. Wireless VCI offers up to 10 m Bluetooth connectivity. An 8-inch high-brightness display supports glove-friendly use
SaleBestseller No. 4
NEXAS NL102 Heavy Duty Truck Diagnostic Scanner for Diesel Trucks
  • Diagnose Heavy-Duty Truck Problems Fast — Read and clear fault codes and diagnose warning light issues on many Class 4–8 diesel trucks including FreightlinereBay logo, PeterbilteBay logo, KenwortheBay logo, VolvoeBay logo, MackeBay logo and CumminseBay logo-powered vehicles
  • Help Reduce Downtime & Repair Costs — It offers full system diagnostics for major trucks meeting standard protocols, along with complete OBD2 functionality. Quickly check engine faults, view live truck data and identify issues before expensive repair shop visits or unnecessary repairs
  • No complicated setup required — Simple menus and built-in DTC explanations make this truck code reader easy to use for owner-operators, mobile mechanics and small fleet maintenance
  • Live Data & Built-in DTC Lookup — View real-time engine data and built-in truck fault code definitions directly on the scanner to help understand vehicle problems faster without searching through manuals
  • Free Lifetime Updates & Technical Support — Includes free software updates plus responsive technical support for setup, compatibility and everyday truck diagnostics
SaleBestseller No. 5
ANCEL X7HD PRO Heavy Duty Truck Scanner with 42+ Functions & ECU Coding
  • HANDLE MORE HEAVY-DUTY JOBS WITH ONE SCANNER — The ANCEL X7HD PRO brings full-system diagnostics, HDOBD/OBD2 diagnostics, 42+ service functions, bi-directional controls, and ECU coding into one heavy-duty scan tool. Built for diesel technicians, repair shops, and fleet maintenance teams that need one scanner for everyday diagnostics, service, active tests, and post-repair work
  • TAKE ON 42+ SERVICE & RESET JOBS IN-HOUSE — Perform supported DPF regeneration, injector coding, oil reset, throttle adaptation, EPB reset, ABS bleeding, idle/speed adjustment, and more. Handle more routine maintenance and service work in your own shop or fleet yard instead of relying on a dealer or separate tools for every job
  • COMMAND COMPONENTS & CHECK THEIR RESPONSE — Bi-directional control lets you command supported components such as injectors, cooling fans, throttle actuators, and ABS-related systems, then check how they respond. Use active tests to narrow down a problem before tearing things apart or replacing parts, helping you troubleshoot based on actual component behavior instead of fault codes alone
  • CODE & MATCH MODULES AFTER REPLACEMENT — Perform supported ECU coding, module matching, adaptations, and relearn procedures when replacing compatible components or control modules. Complete more post-repair setup with the same scanner and help ensure replacement modules are properly configured to communicate with the vehicle
  • DIAGNOSE MORE SYSTEMS ACROSS A MIXED FLEET — Read and clear codes, view live data and freeze frame information, and access supported systems including Engine, Transmission, ABS, and Body. Coverage includes compatible FreightlinereBay logo, KenwortheBay logo, PeterbilteBay logo, VolvoeBay logo, MackeBay logo, and InternationaleBay logo trucks; CumminseBay logo, CaterpillareBay logo, Detroit, PACCAReBay logo, and NavistareBay logo engines; plus supported OBD2/HDOBD vehicles—giving multi-brand shops and fleets broader coverage from one tool

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...