Cooktop Burner Flames May Invert – 2022 Coachmen Catalina Travel Trailers

October 22, 2021 NHTSA CAMPAIGN NUMBER: 21V828000

Cooktop Burner Flames May Invert

An inverted flame can increase the risk of a fire.

 

NHTSA Campaign Number: 21V828

Manufacturer Forest RivereBay logo, Inc.

Components EQUIPMENT

Potential Number of Units Affected 101

 

Summary

Forest RivereBay logo, Inc. (Forest RivereBay logo) is recalling certain 2022 Coachmen Catalina travel trailers. The panel that separates the furnace from the cooktop was not sealed, which could result in an inverted cooktop flame.

 

Remedy

Dealers will seal the furnace from the cooktop, free of charge. Owner notification letters were mailed November 1, 2021. Owners may contact Forest RivereBay logo Customer Service at 1-574-825-8657. Forest RivereBay logo’s number for this recall is 203-1434.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


2022 Coachmen Catalina
2022 Coachmen Catalina

 


RECALL 21V828, 2021-646 REMEDY INSTRUCTIONS

Make(s): CATALINA
Model(s): BCAT184BHS
Model Year(s): 2022
Repair Code: RC-029-03-00-004110
Allotted Time: 1.00 HRS.
Inspection Code: N/A
Allotted Time: N/A
Concern:
The cooktop is not isolated from the furnace return air, which potentially causes an inverted flame on the cooktop. This condition may lead to potentially causing the propane supply line to fail, which may lead to property damage or personal injury.
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: F100296020
Part(s) Return: NO

 

Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off; ensure the vehicle is disconnected from shore power. Turn off LP Gas supply at the LP Tanks. Block any tires/wheels to prevent the vehicle from rolling.  Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

 

STEP 1: LOCATE AND REMOVE THE 4 SCREWS RETAINING THE MICROWAVE BEZEL/TRIM RING AND SET ALL   ASIDE FOR REINSTALLATION LATER (FIGURE 1);

 

STEP 2: REMOVE THE MICROWAVE (UNPLUG IT FROM THE 110V PLUG) AND SET MICROWAVE ASIDE FOR   REINSTALLATION LATER;

 

STEP 3: INSERT THE PANEL AND ANGLE IT ON THE BACK WALL COVERING UP THE WIRES, BUT NOT THE GAS   LINE. BACKSIDE OF PANEL GOES AGAINST THE WALL (FIGURE 2);

 

STEP 4: REMOVE THE 2 SCREWS ON THE BACKER OF 110V RECEPTACLE THAT THE MICROWAVE PLUGS INTO;

 

STEP 5: MOVE BACKER UP A FEW INCHES UP ON WALL;

 

STEP 6: SCREW IN 2 SCREWS TO SECURE ON WALL IN NEW LOCATION;

 

STEP 7: PUT TWO (2) SCREWS IN THE PANEL, ONE ON EACH SIDE INTO THE CLEAT (FIGURE 3);

 

STEP 8: APPLY ANY TYPE OF CAULKING OR SEALANT ALONG THE EDGE OF THE PANEL TO SEAL OFF THE AIR   VOIDS (FIGURE 4);

 

STEP 9: REINSTALL THE MICROWAVE. ENSURE TO PLUG THE 110V BACK INTO THE RECEPTACLE. REINSTALL   BEZEL/TRIM RING AND FOUR SCREWS;

 

STEP 10: CLEAN WORK AREA, START FURNACE, IGNITE COOKTOP. WHEN THE FURNACE CYCLES “ON”   WATCH COOKTOP FLAME, ENSURE IT BURNS UPWARDS AND DOES NOT BURN “DOWNWARD” INTO   THE COOKTOP.

 


IMPORTANT SAFETY RECALL

NHTSA RECALL: 21V828
CANADA RECALL: 2021-646
FR ID: 203-1434

 

November 2021

 

This Notice applies to your vehicle VIN listed above.

 

Dear Forest RivereBay logo Customer:

 

This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest RivereBay logo – Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2022 Catalina BCAT184BHS Travel Trailer Recreational Vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

 

WHAT IS THE DEFECT/NONCOMPLIANCE? 

The stove is not isolated from the furnace return air, which potentially causes an inverted flame on the cooktop.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

Without the stove being isolated from the furnace may cause negative air pressure, resulting in an inverted cooktop flame, which leads to potentially causing the propane supply line to fail, increasing the risk of a fire.

 

WHAT IS FOREST RIVEReBay logo AND OUR DEALERSHIPS GOING TO DO?

Forest RivereBay logo is notifying dealerships of the recall. You may have the recall corrected at any Forest RivereBay logo dealership.The panel will be installed and sealed around the furnace. However, it is preferable if you have your selling dealership perform the remedy. Forest RivereBay logo completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy to install and seal the panels’ edges around the furnace.  The vehicle Owner is responsible for arranging to have the work completed.  Please state you have been notified by Forest RivereBay logo of having a recall in process for your vehicle and provide the recall number for the dealership.  It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.

 

You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 1.0 hours.  However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.

 

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.

 

Please send the service invoice to the following address:

Catalina
Forest RivereBay logo, Inc.
Attn: WARRANTY MANAGER
423 N Main St
Middlebury, IN 46540

 


Chronology :

The issue was discovered in manufacturing by a routine Corporate Quality Control Audit, on October 1, 2021.

On October 8, 2021, the manufacturing plant contacted OCC and an investigation was opened into this concern.

On October 20, 2021, OCC and the manufacturing plant were able to isolate and identify vehicles involved.

On October 22, 2021, Forest Rivers Corporate Recall Committee voted to recall.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
COACHMENCATALINA2022

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-21V828-5577.PDF 213.977KB

 


Recall Acknowledgement

RCAK-21V828-4565.pdf 645.743KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V828-7378.pdf 219.335KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V828-8938.pdf 210.74KB

 


Remedy Instructions and TSB

RCRIT-21V828-0147.pdf 173.992KB

 


Recall Quarterly Report #1, 2021-4

RCLQRT-21V828-2793.PDF 211.13KB

 


Recall Quarterly Report #2, 2022-1

RCLQRT-21V828-9747.PDF 211.227KB

 


Recall Quarterly Report #3, 2022-2

RCLQRT-21V828-1344.PDF 211.313KB

 


Recall Quarterly Report #4, 2022-3

RCLQRT-21V828-6119.PDF 211.417KB

 


Latest Recalls Documents

 


 

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