NHTSA ID Number: 10194478
Manufacturer Communication Number: 059-800-00
Summary
Installation Instructions Brake Rotor Kit for 6,000 lbs. and 8,000 lbs. Hydraulic Disc Brakes
INSTALLATION INSTRUCTIONS
Brake Rotor Kit for 6,000 lbs. and 8,000 lbs. Hydraulic Disc Brakes
K71-637-00 Rotor Replacement Kit for 6,000 lbs. Disc Brakes
K71-631-00 Rotor Replacement Kit for 8,000 lbs. Disc Brakes
Notice to Buyer: It is recommended that all brakes be replaced at the same time to insure balanced braking performance
Remove the old brake rotor
1. Jack up trailer and secure on adequate capacity jack stands. Follow trailer manufacturers recommendations for lifting and supporting the unit.
CAUTION
Do not lift or support the trailer on any part of the axle or suspension system. Never go under any trailer unless it is properly supported on jack stands which have been rated for the load. Improperly supported vehicles can fall unexpectedly and cause serious injury or death.
2. Remove the wheel from the hub, leaving the brake exposed.
3. Disable the brake actuation system. Check that the hydraulic system has zero pressure and that the hub and drum rotate freely.
4. For brakes produced after April 2008, locate the crossover brake line threaded into the bottom side of both calipers. The crossover brake line is attached to the inboard side of the anchor yoke using a metal tube clamp. Remove the 1/4-20 bolt that connects the tube clamp to the yoke.
5. Remove the four caliper mounting bolts. Do not allow the caliper assembly to hang from the hose. Do not disconnect the hose or allow air into the hydraulic system.
6. With the caliper assembly out of the way remove the brake rotor.
Save the brake mounting hardware for reinstalling the brake calipers.
Installing the new brake rotor
1. First inspect the brake assembly for grooves, flaking, cracks, heat checking, thickness variation, insufficient rotor thickness, and look to see that the mounting hardware is straight. Replace any component as needed (or desired) per manufacturer recommendations.
2. Install the new brake rotor by fitting it onto the hub flush with the hubface.
Note: Use two lug nuts to secure the rotor against the hub face when assembling the calipers. After the calipers are assembled, remove the lug nuts.
3. Remount the caliper assembly onto the caliper attaching bracket. It may be necessary to push the piston into the calipers to obtain enough clearance. Torque mounting bolts to 25-35 Ft. Lbs.
4. For brakes produced after April 2008, apply anti-seize or similar thread lubricant to the 1/4-20 bolt and reattach the crossover line tube clamp to the inboard side of the yoke. Torque the bolt to 85-100 Inch Lbs.
5. Spin the rotor to ensure that there is enough clearance between the rotor and the crossover brake line.
6. Reconnect the brake actuation system. Refer to your Operation Maintenance Service Manual for proper operation.
7. Remount the wheel. Refer to your Operation Maintenance Service Manual for proper wheel nut torque procedures.
8. Spin the wheel to ensure that there is enough clearance between the wheel, crossover brake line, and rotor.
059-800-00 Rev. D | 2021.05
1 Affected Product
Equipment
1 Associated Document
Manufacturer Communications
059-800-00 Rev. D | 2021.05
MC-10194478-0001.pdf 1259.74KB
- Complete Tool Set: Orion Motor Tech's 24-piece brake caliper compression tool set includes 2 retaining plates, 2 thrust bolt assemblies, 2 brake caliper hangers, and 18 adapters, easily servicing your brakes without damage
- Universal Compatibility: This brake caliper tool kit includes a wide range of adapters to fit most vehicles, including hundreds of American, Japanese, and European models, fully covering your brake servicing needs
- Hassle-Free Use: Simply rotate the pistons back into their calipers to clear the pads. Embedded magnets in each thrust bolt assembly securely hold drive keys and adapters, while the right and left handed designs ensure versatile operation
- Durable Construction: Crafted from heavy-duty 1045 steel, this caliper piston compressor tool set offers exceptional strength and durability, with a powder coating for enhanced wear and corrosion resistance
- Compact & Portable: Our disc brake caliper tool set comes in a convenient storage case, ensuring your tools are organized and always within reach for home and on-the-go repairs
- [PLATFORM SPECIFIC FRICTION MATERIAL} - Bosch
Blue offers advanced, platform specific Ceramic friction material formulations for optimal stopping power, reduced brake fade, and long-lasting performance - [QUIET STOPS] - Original equipment style multi-layer shim on back of pads provides exceptional noise dampening capabilities that help Bosch Blue deliver smooth, quiet stops
- [RUST AND CORROSION PROTECTION] - Rust inhibitive coating on steel brake pad backing plates prevents the formation of rust and corrosion which can lead to pad degradation and noisy braking
- [OE STYLE SLOTS AND CHAMFERS] - Slots and chamfers in friction material replicate OE designs to deliver superb braking performance and efficient, quiet stops
- [READY TO INSTALL] - Pads come wrapped in a protective blue shop towel within the box; Set includes pads for 1 axle (2 wheels), hardware kit, and synthetic lubricant for reduced resistance on sliding contact points
- PLEASE CONFIRM YOUR FITMENT: Using the Amazon Confirmed Fit bar at the top of the page or check the Product Description to confirm your vehicle fitment. This may be delivered in multiple boxes
- A FULL REPLACEMENT IN ONE KIT: (2) Rear Z17 Ceramic Brake Pads | 2x Rear OE Replacement Rotors| Installation Hardware
- FAST, QUIET STOPPING POWER: Z17 Brake Pads are designed for smooth, noise-free braking, these ceramic brake pads are thermal scorched, chamfered, and slotted for quick break-in and consistent performance
- HIGH-QUALITY OE REPLACEMENT BRAKE ROTOR: Precision mill-balanced non-coated rotor designed to meet OE specifications for smooth, consistent braking and reduced vibration
- PERFORMANCE PROTECTION WARRANTY: This comes with a 24 Month / 24,000 Mile Limited Warranty
- 【Adding Tower to Your Brake Job!】Your professional brake caliper compression tool! This essential caliper piston compression tool is equipped with an upgraded 360°ratchet that effortlessly and smoothly presses single, dual or quad pistons back in with one hand. No slip, no effort. Fits 95% of cars and light trucks. Magnetic plate makes changing brake pads a breeze. Makes it faster and easier to get the job done.
- 【Simple and Convenient Design】Our caliper compression tool includes: sturdy tool, 2 super strong magnetic steel plates with safety slots and 2 protective hooks. The steel plates fit into place in seconds! The hooks ensure safe braking. The ratchet has a simple flip switch that changes direction instantly. It is very intuitive and anyone can quickly master this brake caliper press tool.
- 【Strong and Durable】Confidence comes from quality. The body of this ratcheting brake caliper tool is corrosion-resistant, high-strength alloy steel that is not easily deformed and can withstand high pressure without bending or breaking. Comfortable, non-slip rubber grips and a clever lever design apply maximum force with minimum effort. Includes large flat plate (7.01”x2.36”) and small flat plate (4.53”x2.17”). Adjustable stretch range: 1.88”(min) to 3.03”(max) for most jobs.
- 【Easy Operation Guide】 Using the brake pad spreader tool is very simple: press the push plate onto the piston, apply pressure to the push plate, swing the handle to extend it, flip the switch to control the direction, and activate the ratchet by applying even pressure, and the piston retracts smoothly! Key tip: Keep it level to avoid sticking or uneven movement. Your reliable caliper tool for perfectly smooth compression.
- 【Keep Your Car Safe at All Times】From garage repairs to traveling emergencies, your brake piston compression tool is easy to carry, use the tool to replace brake pads. Hooks can be used to secure the brake calipers or to protect your hands while working. The ratcheting brake caliper tool can be kept in the trunk to fix brake problems anywhere, anytime.
- 【Stainless Steel】: Our car brake disc rotor screws are made of high quality stainless steel, which prevents rust, wear and oxidation. High strength and good toughness, not easy to deform or break. Corrosion-resistant, durable and long service life.
- 【Perfect Brake Work】: These screws hold the brake rotor in place when you put it back on the car tire. After the caliper/tire is put back on, they can be left in place or removed, for best results, apply anti-seize lubricant for later removal.
- 【Replacement OEM Number】: 93600-06014-0H. These new automotive brake disc rotor screws meet or exceed OEM quality standards.
- 【Compatibility】: The screws can perfectly match the front, rear, left and right brake disc rotors of your car. (Note: Not applicable to all cars, we recommend checking the part number of the original car brake disc rotor screws before placing an order)
- 【Easy To Use】: It is very easy to install and remove, you just need to use the corresponding removal tool to remove the old screws, and then rotate the new screws to install them and you are done. 16 x car brake disc rotor screws for your use and replacement needs.
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