FL913 – Floor Mat May Trap Gas Pedal – 2022 Thomas Built Saf-T-Liner C2 School Buses

December 8, 2021 NHTSA CAMPAIGN NUMBER: 21V945000

Floor Mat May Trap Gas Pedal

A trapped gas pedal will not allow the vehicle to decelerate as expected when the driver lifts their foot from the gas pedal, resulting in unintended acceleration and an increased risk of a crash.

 

NHTSA Campaign Number: 21V945

Manufacturer Daimler TruckseBay logo North America, LLC

Components VEHICLE SPEED CONTROL

Potential Number of Units Affected 1,218

 

Summary

Daimler TruckseBay logo North America, LLC (DTNA) is recalling certain 2022 Thomas Built Saf-T-Liner C2 school buses. The gas pedal may be misaligned and wear a hole into the floor mat, which can trap the gas pedal.

 

Remedy

Dealers will inspect and replace the gas pedal assembly as necessary, free of charge. Owner notification letters are expected to be mailed February 5, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is FL913.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


Subject: FCCC Throttle Pedal

Models Affected: Specific model year 2022 FreightlinereBay logo Custom Chassis B2 school bus chassis (Thomas Built Buses C2 Saf-TLiner), manufactured January 5, 2021, through September 22, 2021, equipped with a specific accelerator pedal.

General Information

Daimler TruckseBay logo North America LLC (DTNA), on behalf of its wholly owned subsidiary, FreightlinereBay logo Custom Chassis Corporation has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.

On certain school buses equipped with a specific accelerator pedal, the accelerator pedal could be misaligned, allowing it to rub against the floor and potentially stick in an off-idle position without the driver’s knowledge. This could cause an unexpected loss of control of the vehicle speed, increasing the risk of a crash.

The accelerator pedal assembly will be inspected and replaced if necessary. Repairs will be performed by Daimler TruckseBay logo North America authorized service facilities.

There are approximately 1,262 vehicles involved in this campaign.

 

Additional Repairs

Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.

Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.

 

Work Instructions

Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion sticker (Form WAR260).

 

Replacement Parts

Replacement parts are now available and can be obtained by ordering the kit and/or part number(s) listed below from your facing Parts Distribution Center.

If our records show your dealership has ordered any vehicle(s) involved in campaign number FL913, a list of the customers and vehicle identification numbers will be available on DTNAConnect. Please refer to this list when ordering parts for this recall.

Table 1 – Replacement Parts for FL913

Campaign NumberPart DescriptionPart NumberQty. per VIN
FL913APEDAL-BRAKE, PNEUMATIC, AA12-30462-0001 ea
PEDAL ASSY-ACCEL, ADJA01-35064-0001 ea
FL913BPEDAL-BRAKE, HYDRAULIC, ADJA12-30464-0001 ea

 


Chronology :

In September of 2021, DTNA received a complaint from a dealer of the throttle pedal sticking to the floor.

DTNA immediately opened an investigation into the issue. From late September thru mid-October, DTNA conducted inspections on similarly configured buses at Thomas Built Bus and at FreightlinereBay logo Custom Chassis.

In mid-October, an engineering design evaluation was conducted. In late October, suspect parts were sent to the supplier for testing. In early November, DTNA began its own testing of parts in parallel with the supplier. In mid-November, additional warranty analysis reports were reviewed as well as any customer complaint tickets.

On Dec. 1, 2021, DTNA with an abundance of caution, decided to conduct a voluntary recall campaign on certain Thomas Built Buses Saf-T-Liner C2 model school buses with the potential for the accelerator pedal to stick. There are no reported injuries or deaths related to this issue.

The initial report contained three additional VINs, alleging to have pedal contact with the floor matting. In mid October, a warranty report revealed a single claim filed in late Sept. 2021 for the pedal contacting the floor. No deaths or injuries have been reported for this issue.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
THOMAS BUILT BUSESSAF-T-LINER C22022

 


10 Associated Documents

Defect Notice 573 Report

RCLRPT-21V945-9625.PDF 213.942KB

 


Recall Acknowledgement

RCAK-21V945-5876.pdf 701.928KB

 


Miscellaneous Document

RMISC-21V945-8209.pdf 697.861KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V945-3437.pdf 433.999KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V945-6312.pdf 712.787KB

 


Recall 573 Report – December 20, 2021

RCLRPT-21V945-8712.PDF 214.037KB

 


Owner Notification Letter(Part 577)

RCONL-21V945-8372.pdf 196.826KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-21V945-8109.PDF 211.14KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-21V945-5785.PDF 211.239KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-21V945-0747.PDF 211.322KB

 


Latest Recalls Documents

 


 

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