Melted Wiring Harness May Cause Vehicle Stall – 2022 Jayco Alante & Entegra Coach Vision Class A Motorhomes

December 20, 2021 NHTSA CAMPAIGN NUMBER: 21V997000

Melted Wiring Harness May Cause Vehicle Stall

A melted wiring harness can cause the vehicle to stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V997

Manufacturer JaycoeBay logo, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 84

 

Summary

JaycoeBay logo, Inc. (JaycoeBay logo) is recalling certain 2022 Alante Class A and Entegra Coach Vision Class A motorhomes. The main chassis harness may be positioned too close to the exhaust manifold, causing the wiring to melt.

 

Remedy

Dealers will inspect and secure the harness as necessary, or replace the harness if damage is found, free of charge. Owner notification letters were mailed January 6, 2022. Owners may contact JaycoeBay logo customer service at 1-800-283-8267.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


F53 Wire Harness and Brake Cable Securement

Bulletin Type:Safety RecallPublication Date:  January 2022
Bulletin #(s): 21V-997 US

2021-781 Canada

Make(s): JaycoeBay logo Entegra Coach
Job Code(s): 9903573A-Inspect Only

9903573B-Inspect and Secure Harness

Model(s): Alante Class A Vision Class A
Flat Rate(s): 9903573A – 0.1 Hr.

9903573B – 0.25 Hr.

Model Year(s): 2022

 

Incident: Wire harness not secured away from the exhaust manifold.
Affected Units: 2022 – JaycoeBay logo Alante

2022 – Entegra Vision   

Part Kit Number: 21V-997 Part Kit Contents :

(1) Clamp, Vinyl Coat Stl Loop 2.50 (0201109)

(1) SCREW,HEX WSHR .25X1.00 TEK3 ZC (0017714)

Misc. Tools & Supplies: Screw Gun with ¼” Hex Head Nut Driver Socket
Parts Return Information: No parts to return

 

INSTRUCTIONS

 

  1. Using the forward jacks, lift the front of the unit until front tire is slightly off the ground. (Fig. 1)

 

  1. Locate chassis wire harness and brake cable which is not secured between the frame rail and engine. (Fig. 2)

 

  1. Using loop clamp and TEK Screw, secure both the wire harness and brake cable to the vertical tube. (Fig. 3)

 

  1. If the wire harness has the plastic securement clip, re-install in the top of the frame rail. (Fig. 3)

 

  1. Raise the forward jacks.

 

JaycoeBay logo’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by JaycoeBay logo in our sole discretion. JaycoeBay logo reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. JaycoeBay logo designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. JaycoeBay logo makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify JaycoeBay logo, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact JaycoeBay logo directly when attempting to pursue remedies under state or federal law.  Jan. 2019.

 

903 South Main Street  •  P.O. Box 460  •  Middlebury, IN 46540

 


Chronology :

November 15, 2021 the first affected vehicle broke down in transit from JaycoeBay logo to the dealer; the check engine light illuminated.

November 23, 2021 the second affected vehicle broke down in transit from JaycoeBay logo to the dealer; the check engine light illuminated and smoke came from the dash.

December 1, 2021 it was determined that the main wiring harness on the first vehicle was melted by the exhaust manifold.

December 7, 2021 it was determined that the main wiring harness on the second vehicle was melted by the exhaust manifold.

December 13, 2021 JaycoeBay logo Engineering informed the Warranty Incident Review Committee of the defect and provided a remedy.

December 15, 2021 the Corrective and Preventive Action Committee reviewed the incidents and determined to elevate the concern to the Safety Steering Committee.

December 16-17, 2021 The Safety Steering Committee voted in favor of proceeding with a recall.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
ENTEGRAVISION2022
JAYCOeBay logoALANTE2022

 


9 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V997-9325.pdf 67.919KB

 


Recall Acknowledgement

RCAK-21V997-5833.pdf 646.366KB

 


Recall 573 Report

RCLRPT-21V997-9677.PDF 215.283KB

 


Recall 573 Report – Amendment 1

RCLRPT-21V997-5749.PDF 215.369KB

 


Remedy Instructions and TSB

RCRIT-21V997-5564.pdf 739.593KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V997-7089.pdf 287.675KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-21V997-1891.PDF 211.123KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-21V997-3309.PDF 211.223KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-21V997-0056.PDF 211.3KB

 


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