22PBA – Cab Entry Step May Unexpectedly Move – 2022 Peterbilt 579

January 18, 2022 NHTSA CAMPAIGN NUMBER: 22V016000

Cab Entry Step May Unexpectedly Move

A partially unsecured cab step can unexpectedly move while entering or exiting the cab, increasing the risk of injury.

 

NHTSA Campaign Number: 22V016

Manufacturer PACCAReBay logo Incorporated

Components STRUCTURE

Potential Number of Units Affected 3,511

 

Summary

PACCAReBay logo Incorporated (PACCAReBay logo) is recalling certain 2022 PeterbilteBay logo 579 vehicles equipped with chassis fairings. The bolts that hold the chassis fairing step assembly in the closed position may loosen and fracture the latch attachment, causing the fairing assembly to flex.

 

Remedy

Dealers will add new fasteners and a bracket, free of charge. Owner notification letters were mailed on April 11, 2022. Owners may contact PeterbilteBay logo customer service at 1-940-591-4220. PACCAReBay logo’s number for this recall is 22PBA.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Description

Unintended Chassis Fairing Step Movement – NHTSA ID: 22V016, TC: 2022-010

 

What’s New

Safety Recall – Chassis Fairings with integrated cab step may become loose, allowing minor unintended movement and risk of injury while entering and exiting the cab. The repair procedure and parts information will be added when parts are available.

 

Introduction

Chassis Fairings with integrated cab step may become loose at one attachment point, allowing minor unintended movement and risk of injury while entering and exiting the cab.

 

Situation

3,703 (3,511 US/ 192 Canada) Model 579 chassis model year 2021 vehicles built from 02/15/2021 through
11/05/2021 with chassis fairings.

 

Resolution

Safety Recall

Service all affected chassis that enter your dealership, even if the customer has no issue with the chassis.

1. Review the attached chassis list for your dealer code and schedule your customer(s) for service if their chassis is on the list.

2. If you are not using Service Management to start repair orders, review SIR for “Complete” or “In Process” next to the “22PBA” campaign code prior to performing this repair.

3. Follow the procedures below to add the support bracket to the fairing structure.

 


Chronology :

10/27/2021: Engineering communicated to Safety & Compliance that a fastener and bracket change were being implemented on chassis fairings in production.

11/7/2021: Engineering sent a trip report from a recent customer visit to Safety & Compliance regarding loosening bolts.

11/19/2021: Engineering released a longer term change to the molded fairing support structure for quotes.

12/1/2021: Safety & Compliance met with engineering for updates on design, field issues, etc.

12/16/2021: Safety & Compliance discussed the investigation with NHTSA during a quarterly meeting.

12/22/2021: Safety & Compliance confirms chassis list of possible affected vehicles.

12/23/2021: Evaluation performed on a truck in the lab with one latch removed in addition to a test drive.

12/29/2021: Field reported additional customer truck with a loose latch.

1/4/2022: Meeting held with partial Safety Committee in attendance.

1/6/2022: Second evaluation performed on a truck in lab by engineering

1/12/2022: Safety Committee agreed a safety related defect exists.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
PETERBILTeBay logo5792022

 


8 Associated Documents

Safety Bulletin

RCSB-22V016-9931.pdf 267.989KB

 


Defect Notice 573 Report

RCLRPT-22V016-6086.PDF 214.158KB

 


Recall Acknowledgement

RCAK-22V016-7487.pdf 745.151KB

 


Safety Bulletin

RCSB-22V016-5968.pdf 981.84KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V016-0066.pdf 198.781KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V016-0625.PDF 211.136KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V016-2001.PDF 211.238KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V016-3844.PDF 211.326KB

 


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