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February 3, 2022 NHTSA CAMPAIGN NUMBER: 22V060000
Boom May Move in an Unintended Direction
The boom moving in an unintended direction increases the risk of injury.
NHTSA Campaign Number: 22V060
Manufacturer Altec Industries, Inc.
Components EQUIPMENT
Potential Number of Units Affected 47
Summary
Altec Industries, Inc. (Altec) is recalling certain 2021 AH125 aerial devices. When operating the boom positioning control lever, a defective linear potentiometer may cause the boom to move in an unintended direction.
Remedy
Altec will inspect the linear potentiometer manufacturer date, and replace the potentiometer if necessary, free of charge. Owner notification letters were mailed on March 16, 2022. Owners may contact Altec customer service at 1-877-462-5832. Altec’s number for this recall is CSN 847.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Mar. 16, 2022
NHTSA Recall Number: 22V060
Dear Altec Owner,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act and Canada Motor Vehicle Safety Act.
Altec Industries, Inc. has decided that a defect which relates to motor vehicle safety exists in certain AH125 aerial devices built between March 2021 and November 2021. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. If a unit has a linear potentiometer from the affected Lot, the failure could result in uncontrolled movement when operating from the upper controls. Death or serious injury could result from uncontrolled movement.
Refer to the included notice for the items covered under the Altec Warranty Policy. If you had this repair performed before you received this notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. All work will be performed at no charge to the customer when presented for repair.
Compare your unitโs identifying information with the provided list to verify your unit is affected. You may also contact Altec or view your fleet through Altec Connect to determine if there are any other outstanding notices.
The inspection and repair can be performed by Altec. This work is estimated to take up to seven hours and one person to complete.
If you have sold or retired the unit, update the records through Altec Connect. If you have leased this equipment to another person or company, you are required by Federal Law to forward a copy of this notice to the lessee by first class mail within ten (10) days of the receipt of this notice.
For US owners: after contacting Altec, if you are still not able to have the safety condition remedied without charge and within a reasonable time, you may submit a complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590 or call toll-free 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.safercar.gov.
For Canadian Owners: if you are still not able to have the safety condition remedied by your dealer within a reasonable time, please contact Altec.
We regret this inconvenience; however, we are taking this action in the interest of your safety and continued satisfaction with Altec products.
Thank you for your immediate attention on this important matter.
Chronology :
On or around November 29, 2021, a routine review of warranty information identified a Service Request opened on October 3, 2021, to repair a customerโs unit with rotation controls not functioning correctly. A linear potentiometer was identified as the cause of the improper operation. The unit was repaired and returned to service. Two other Service Requests that were opened on November 8, 2021, required the linear potentiometer be replaced to repair an improperly functioning control handle.
On December 9, 2021, after the three SRs identified a defective potentiometer as a cause for unintended boom movement, Altec began investigating all service and warranty records relating to the involved linear potentiometer. This results of the investigation was provided to the supplier. The supplierโs investigation found that a specific Lot of potentiometers could potentially be defective. On January 28, 2022, after reviewing the Altecโs and the supplierโs investigative results, Altec determined that a defect could exist on AH125 units. There have been no accidents, injuries or deaths related to this issue.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
ALTEC | AERIAL DEVICE | 2021 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-22V060-3610.PDF 214.054KB
Recall Acknowledgement
RCAK-22V060-4803.pdf 645.671KB
Recall 573 Report- 03/07/2022
RCLRPT-22V060-8633.PDF 214.112KB
Owner Notification Letter(Part 577)
RCONL-22V060-1841.pdf 381.967KB
Recall Quarterly Report #1, 2022-1
RCLQRT-22V060-5479.PDF 211.134KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V060-2219.PDF 211.237KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V060-3356.PDF 211.321KB
Recall Quarterly Report #4, 2022-4
RCLQRT-22V060-1616.PDF 211.43KB
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SEOCONTENT-START
Customer Outreach PO Box 8338 product.safety@altec.com Phone 1-877-GO ALTEC Saint Joseph, MO 64508 connect.altec.com/login Facsimile 1-877-659-9929 IMPORTANT SAFETY RECALL This notice applies to your vehicle. Refer to the provided list. NHTSA Recall Number: Dear Altec Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act and Canada Motor Vehicle Safety Act. Altec Industries, Inc. has decided that a defect which relates to motor vehicle safety exists in certain AH125 aerial devices built between March 2021 and November 2021. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. If a unit has a linear potentiometer from the affected Lot, the failure could result in uncontrolled movement when operating from the upper controls. Death or serious injury could result from uncontrolled movement. Refer to the included notice for the items covered under the Altec Warranty Policy. If you had this repair performed before you received this notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. All work will be performed at no charge to the customer when presented for repair. Compare your unitโs identifying information with the provided list to verify your unit is affected. You may also contact Altec or view your fleet through Altec Connect to determine if there are any other outstanding notices. The inspection and repair can be performed by Altec. This work is estimated to take up to seven hours and one person to complete. If you have sold or retired the unit, update the records through Altec Connect. If you have leased this equipment to another person or company, you are required by Federal Law to forward a copy of this notice to the lessee by first class mail within ten (10) days of the receipt of this notice. For US owners: after contacting Altec, if you are still not able to have the safety condition remedied without charge and within a reasonable time, you may submit a complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590 or call toll-free 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.safercar.gov. For Canadian Owners: if you are still not able to have the safety condition remedied by your dealer within a reasonable time, please contact Altec. We regret this inconvenience; however, we are taking this action in the interest of your safety and continued satisfaction with Altec products. Thank you for your immediate attention on this important matter. 22V060 Mar. 16, 2022 Page 1 of 1 Customer Service Notice CSN Released: Mar. 16, 2022 | Revised: Mar. 16, 2022 Altec Use Only Inspection labor 1.0 hr Repair labor 6.0 hrs Account # 010.0953.43151.000.9206.000 Travel Not included NHTSA code 98 Prime fail P/N 210049481 Doc ref 074900813 Altec Use Only Description Part No. Qty Warranty CSN 847 linear potentiometer replacement kit 991462468 4 Yes 847 Linear Potentiometer at Upper Controls Replacement Units Affected: Certain AH125 aerial devices built between March 2021 and November 2021. Verify your unit is affected by reviewing the attached list or accessing Altec Connect. Background: Altec has learned that the affected units may have a linear potentiometer in the upper controls from a manufacturing Lot with a higher than normal failure rate. Potentiometers from this Lot may fail and not function correctly. This could lead to unintended boom movement when operating the upper controls. WARNING Death or serious injury could result from unintended boom movement. Any upper control which does not pass the preoperational inspection criteria found in the Operatorโs Manual must be removed from service and replaced. Customer Action: Continue to perform preoperational inspections, including testing upper controls for normal operation. Any upper control which does not pass the preoperational inspection must be removed from service and repaired. All upper controls on the affected units, regardless of functionality, must be inspected for potentiometers from the suspect Lot. Contact Altec to schedule the inspection/repair of each unit within 90 days from the receipt of this notice. Requirements: This work is estimated to take up to seven hours and one person to complete. Altec will order the four kits, part number 991462468, prior to the unit’s scheduled repair. Any unused kits will be returned. Completion and Warranty: This work is covered under the Altec Warranty Policy and must be performed by Altec. Altec will perform the work for free at an Altec facility. Customers are responsible for the travel costs of an Altec Mobile Service technician if the technician performs the inspection and/or repair at the ownerโs location. Altec Contact Info: Altec Connect: connect.altec.com/login Phone: 1-877-GO ALTEC (1-877-462-5832) | Options: 1 – Parts; 2 – Shop Service; 3 – Mobile Service; 4 – Technical Support; 5 – Global Rental Service Request; 6 – Chassis Repair
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-060 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Altec Industries, Inc. Submission Date : MAR 07, 2022 NHTSA Recall No. : 22V-060 Manufacturer Recall No. : CSN 847 Manufacturer Information : Manufacturer Name : Altec Industries, Inc. Address : 210 Inverness Center Drive Birmingham AL 35242 Company phone : 205 991 7733 Population : Number of potentially involved : 47 Estimated percentage with defect : 50 % Vehicle Information : Vehicle 1 : 2021-2021 Altec AH125 Vehicle Type : Body Style : Power Train : NR Descriptive Information : A production Lot of potentially defective linear potentiometers was identified and all AH125 units produced with the potentially defective Lot are included in the recall population. The recall population was determined from a review of production records. Production Dates : MAR 01, 2021 – NOV 30, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : When operating the boom positioning control lever at the platform control station, the resulting boom movement from the control input could be unresponsive or not in the direction desired. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the unit moves in a direction different from the controller input, the situation created by the unintended movement could result in serious injury or death. Release of the interlock, the release of the controller, or activating the emergency stop will stop all motion of the platform. Description of the Cause : NR Identification of Any Warning that can Occur : A daily preoperational inspection could identify the failure but the failure mode can be unpredictable. Involved Components : Part 573 Safety Recall Report 22V-060 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Linear potentiometer Component Description : Linear potentiometer Component Part Number : 210049481 Supplier Identification : Component Manufacturer Name : OEM Controls Address : 10 Controls Drive Shelton CONNECTICUT 06484 Country : United States Chronology : On or around November 29, 2021, a routine review of warranty information identified a Service Request opened on October 3, 2021, to repair a customerโs unit with rotation controls not functioning correctly. A linear potentiometer was identified as the cause of the improper operation. The unit was repaired and returned to service. Two other Service Requests that were opened on November 8, 2021, required the linear potentiometer be replaced to repair an improperly functioning control handle. On December 9, 2021, after the three SRs identified a defective potentiometer as a cause for unintended boom movement, Altec began investigating all service and warranty records relating to the involved linear potentiometer. This results of the investigation was provided to the supplier. The supplierโs investigation found that a specific Lot of potentiometers could potentially be defective. On January 28, 2022, after reviewing the Altecโs and the supplierโs investigative results, Altec determined that a defect could exist on AH125 units. There have been no accidents, injuries or deaths related to this issue. Part 573 Safety Recall Report 22V-060 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Altec will issue CSN 847 to all affected customers requiring them to inspect the potentiometer for the identified Lot manufacture date. If the inspection finds that linear potentiometer is a part of the affected Lot, Altec will replace the potentially defective potentiometer. When presented for repair the recall remedy will be completed free of charge and Altec Warranty Policy covers the recall remedy and Altec Warranty Policy covers the recall remedy including cases requiring reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. . How Remedy Component Differs from Recalled Component : The replacement potentiometer will meet the design and performance specifications. Identify How/When Recall Condition was Corrected in Production : The affected potentiometers were determined to be in a single manufacturing Lot. Potentiometers outside of the Lot were manufactured to the proper specifications and are not affected. All components from the affected Lot were removed from inventory and replaced on units in work in process. Recall Schedule : Description of Recall Schedule : Altec will issue CSN 847 to the owners of the affected units. Altec does not have a dealer network and issues letters to owners only. Planned Dealer Notification Date : APR 04, 2022 – APR 04, 2022 Planned Owner Notification Date : APR 04, 2022 – APR 04, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-060 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Altec Industries, Inc. Submission Date : FEB 03, 2022 NHTSA Recall No. : 22V-060 Manufacturer Recall No. : CSN 847 Manufacturer Information : Manufacturer Name : Altec Industries, Inc. Address : 210 Inverness Center Drive Birmingham AL 35242 Company phone : 205 991 7733 Population : Number of potentially involved : 47 Estimated percentage with defect : 50 % Vehicle Information : Vehicle 1 : 2021-2021 Altec AH125 Vehicle Type : Body Style : Power Train : NR Descriptive Information : A production Lot of potentially defective linear potentiometers was identified and all AH125 units produced with the potentially defective Lot are included in the recall population. The recall population was determined from a review of production records. Production Dates : MAR 01, 2021 – NOV 30, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : When operating the boom positioning control lever at the platform control station, the resulting boom movement from the control input could be unresponsive or not in the direction desired. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the unit moves in a direction different from the controller input, the situation created by the unintended movement could result in serious injury or death. Release of the interlock, the release of the controller, or activating the emergency stop will stop all motion of the platform. Description of the Cause : NR Identification of Any Warning that can Occur : A daily preoperational inspection could identify the failure but the failure mode can be unpredictable. Involved Components : Part 573 Safety Recall Report 22V-060 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Linear potentiometer Component Description : Linear potentiometer Component Part Number : 210049481 Supplier Identification : Component Manufacturer Name : OEM Controls Address : 10 Controls Drive Shelton CONNECTICUT 06484 Country : United States Chronology : On or around November 29, 2021, a routine review of warranty information identified a Service Request opened on October 3, 2021, to repair a customerโs unit with rotation controls not functioning correctly. A linear potentiometer was identified as the cause of the improper operation. The unit was repaired and returned to service. Two other Service Requests that were opened on November 8, 2021, required the linear potentiometer be replaced to repair an improperly functioning control handle. On December 9, 2021, after the three SRs identified a defective potentiometer as a cause for unintended boom movement, Altec began investigating all service and warranty records relating to the involved linear potentiometer. This results of the investigation was provided to the supplier. The supplierโs investigation found that a specific Lot of potentiometers could potentially be defective. On January 28, 2022, after reviewing the Altecโs and the supplierโs investigative results, Altec determined that a defect could exist on AH125 units. There have been no accidents, injuries or deaths related to this issue. Description of Remedy : Description of Remedy Program : Altec will issue CSN 847 to all affected customers requiring them to inspect the potentiometer for the identified Lot manufacture date. If the inspection finds that linear potentiometer is a part of the affected Lot, Altec will replace the potentially defective potentiometer. When presented for repair the recall remedy will be completed free of charge and Altec Warranty Policy covers the recall remedy. Part 573 Safety Recall Report 22V-060 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 How Remedy Component Differs from Recalled Component : The replacement potentiometer will meet the design and performance specifications. Identify How/When Recall Condition was Corrected in Production : The affected potentiometers were determined to be in a single manufacturing Lot. Potentiometers outside of the Lot were manufactured to the proper specifications and are not affected. All components from the affected Lot were removed from inventory and replaced on units in work in process. Recall Schedule : Description of Recall Schedule : Altec will issue CSN 847 to the owners of the affected units. Altec does not have a dealer network and issues letters to owners only. Planned Dealer Notification Date : APR 04, 2022 – APR 04, 2022 Planned Owner Notification Date : APR 04, 2022 – APR 04, 2022 * NR – Not Reported
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