June 22, 2022 NHTSA CAMPAIGN NUMBER: 22V443000
Emergency Braking System May Not Engage
A loss of braking ability can increase the risk of a crash.
NHTSA Campaign Number: 22V443
Manufacturer Daimler Trucks
North America, LLC
Components SERVICE BRAKES
Potential Number of Units Affected 17
Summary
Daimler Trucks
North America, LLC (DTNA) is recalling certain 2022 Freightliner
Cascadia vehicles. The emergency braking system may not engage, resulting in the loss of braking ability.
Remedy
Dealers will install a double check valve, free of charge. Owner notification letters were mailed December 22, 2022. Owners may contact DNTA customer service at 1-800-547-0712. DTNA’s number for this recall is FL-941.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check for Daimler Trucks North America Recalls
There will be no Dealer Notification for safety recall 22V-339, 22V443, 22V456, 22V468.
DTNA has tracked all of the vehicles in this limited population and knows with certainty that none of the vehicles remain in the hands of a dealership. Due to the limited population subject to the recall, DTNA will work with the lone customer to get the vehicles repaired. Therefore, no dealership letter is needed in this unique case.
Chronology :
In calendar year 2021, DTNA theorized that a failure of two independent systems at the same time could cause some lack of brake functionality but considered the likelihood of occurrence so low as to not present an unreasonable risk to motor vehicle safety. In February 2022, DTNA was able to create the simultaneous occurrence of those two failures on a test vehicle, with no accident occurring.
DTNA promptly began an investigation of the regulatory and safety impacts. At that time, DTNA determined that the system is compliant with all applicable regulations, including (but not limited to) the emergency brake provisions of FMVSS 121. DTNA considered various safety modes of operation. To the best of DTNA’s knowledge, there are zero warranty claims and zero field reports concerning this issue.
DTNA is not aware of any death or injury related to this issue. On June 15, 2022, DTNA decided that, although the likelihood of the dual-simultaneous occurrences being extremely low, that out of an abundance of caution DTNA would perform a voluntary safety recall campaign for this very specific group of vehicles.
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| FREIGHTLINER | CASCADIA | 2022 |
9 Associated Documents
Defect Information Report
RMISC-22V443-0825.pdf 788.264KB
Recall Acknowledgement
RCAK-22V443-1625.pdf 645.764KB
Defect Notice 573 Report
RCLRPT-22V443-8098.PDF 213.671KB
Amended Defect Information Report
RMISC-22V443-3426.pdf 805.711KB
Recall 573 Report – June 28, 2022
RCLRPT-22V443-8244.PDF 213.964KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-22V443-3929.pdf 148.993KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V443-7524.pdf 360.714KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V443-6143.pdf 326.689KB
Recall Quarterly Report #1, 2022-4
RCLQRT-22V443-1365.PDF 211.142KB
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SEOCONTENT-START
Defect / Noncompliance Information Report (Section 573.6) FL-941 Date of Submission: June 28, 2022 (Amended) Manufacturer: Daimler Truck North America LLC P.O. BOX 3849 Portland, Oregon 97208 Type of Report: X Safety Defect ⃝ Non-Compliance Vehicle Information Model Yr. Start: 2022 Model Yr. End: 2022 Make: Freightliner
Model: Cascadia Production Dates: Begin: October 28, 2021 End: December 17, 2021 Descriptive Information: Specific vehicles with a limited production braking system. Basis for Determination of the Recall Population: All Specific limited production vehicles with this design are included. Number potentially involved: 17 Estimated percentage of involved with defect: 100% Defect / Noncompliance Description For this Defect/Noncompliance: Describe the defect or noncompliance: In certain specific scenarios where the primary brake system loses functionality and at the same time, the redundant braking system fails, two unlikely events that would need to occur independently and simultaneously, there is the possibility that the emergency braking system would not engage. Describe the safety risk: If the emergency braking system does not engage when it is required, loss of braking ability may occur which increases the risk of a crash. Identify any warning which can precede or occur: An amber warning light and a low air indicator will both appear on the dash when braking systems are not functioning properly. If applicable, identify the manufacture of the defective or noncompliant component.: Bendix
Commercial Vehicle Systems, LLC 3550 Chester Road Avon OH 44011 1-440-329-9000 Involved Components Component Name: Valve Component Description: Double check valve Component Part Number: BW 278614 Chronology of Defect / Noncompliance Determination Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision: In calendar year 2021, DTNA theorized that a failure of two independent systems at the same time could cause some lack of brake functionality but considered the likelihood of occurrence so low as to not present an unreasonable risk to motor vehicle safety. In February 2022, DTNA was able to create the simultaneous occurrence of those two failures on a test vehicle, with no accident occurring. DTNA promptly began an investigation of the regulatory and safety impacts. At that time, DTNA determined that the system is compliant with all applicable regulations, including (but not limited to) the emergency brake provisions of FMVSS 121. DTNA considered various safety modes of operation. To the best of DTNA’s knowledge, there are zero warranty claims and zero field reports concerning this issue. DTNA is not aware of any death or injury related to this issue. On June 15, 2022, DTNA decided that, although the likelihood of the dual-simultaneous occurrences being extremely low, that out of an abundance of caution DTNA would perform a voluntary safety recall campaign for this very specific group of vehicles. Identify the Remedy Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement. A double check valve will be added to all vehicles. Repairs will be performed by Daimler Truck North America authorized service facilities. Daimler Truck North America shall be offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which will be posted with owner’s notification letter. Owners are directed to seek reimbursement through authorized dealers. Identify the Recall Schedule Describe the recall schedule for notifications.: Customer notification will be made by first class mail using Daimler Trucks
North America records to determine the customers affected. Planned Dealer Notification Begin Date: August 21, 2022 Planned Dealer Notification End Date: August 21, 2022 Planned Owner Notification Begin Date: August 21, 2022 Planned Owner Notification End Date: August 21, 2022 Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No Manufacturer’s identification code for this recall (if applicable): FL-941 DTNA Representative; Sam Geser Manager, Compliance and Regulatory Affairs
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Defect / Noncompliance Information Report (Section 573.6) FL-941 Date of Submission: June 22, 2022 Manufacturer: Daimler Truck North America LLC P.O. BOX 3849 Portland, Oregon 97208 Type of Report: X Safety Defect ⃝ Non-Compliance Vehicle Information Model Yr. Start: 2022 Model Yr. End: 2022 Make: Freightliner
Model: Cascadia Production Dates: Begin: October 28, 2021 End: December 17, 2021 Descriptive Information: Specific vehicles with a limited production braking system. Basis for Determination of the Recall Population: All Specific limited production vehicles with this design are included. Number potentially involved: 17 Estimated percentage of involved with defect: 100% Defect / Noncompliance Description For this Defect/Noncompliance: Describe the defect or noncompliance: In certain specific scenarios where two unlikely events occur independently and simultaneously, there is the possibility that the emergency braking system would not engage. Describe the safety risk: If the emergency braking system does not engage when it is required, loss of braking ability may occur which increases the risk of a crash. Identify any warning which can precede or occur: An amber warning light and a low air indicator will both appear on the dash when braking systems are not functioning properly. If applicable, identify the manufacture of the defective or noncompliant component.: This is not applicable because there is not a defective part involved. Involved Components Component Name: N/A Component Description: N/A Component Part Number: N/A Chronology of Defect / Noncompliance Determination Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision: In calendar year 2021, DTNA theorized that a failure of two independent systems at the same time could cause some lack of brake functionality but considered the likelihood of occurrence so low as to not present an unreasonable risk to motor vehicle safety. In February 2022, DTNA was able to create the simultaneous occurrence of those two failures on a test vehicle, with no accident occurring. DTNA promptly began an investigation of the regulatory and safety impacts. At that time, DTNA determined that the system is compliant with all applicable regulations, including (but not limited to) the emergency brake provisions of FMVSS 121. DTNA considered various safety modes of operation. On June 15, 2022, DTNA decided that, although the likelihood of the dual-simultaneous occurrences being extremely low, that out of an abundance of caution DTNA would perform a voluntary safety recall campaign for this very specific group of vehicles. Identify the Remedy Describe the defect/noncompliance remedy program, including the manufacture’s plan for reimbursement. A double check valve will be added to all vehicles. Repairs will be performed by Daimler Truck North America authorized service facilities. Daimler Truck North America shall be offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which will be posted with owner’s notification letter. Owners are directed to seek reimbursement through authorized dealers. Identify the Recall Schedule Describe the recall schedule for notifications.: Customer notification will be made by first class mail using Daimler Trucks
North America records to determine the customers affected. Planned Dealer Notification Begin Date: August 21, 2022 Planned Dealer Notification End Date: August 21, 2022 Planned Owner Notification Begin Date: August 21, 2022 Planned Owner Notification End Date: August 21, 2022 Does DTNA plan to file inconsequentiality petition? ⃝ Yes X No Manufacturer’s identification code for this recall (if applicable): FL-941 DTNA Representative; Tiffani Torgeson Manager, Compliance and Regulatory Affairs
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Daimler Truck North America LLC August 2022 FL941 Interim Recall Notice NHTSA #22V-443 IMPORTANT SAFETY RECALL See enclosed VIN list Subject: Cascadia Braking Issue This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Daimler Truck North America LLC (DTNA), on behalf of its Freightliner
Trucks Division, has decided that a defect which relates to motor vehicle safety exists in certain Model Year 2022 Freightliner
Cascadia Vehicles manufactured October 28, 2021, through December 17, 2021. The emergency braking system may not engage, which can result in the loss of braking ability, which increases the risk of a crash. This is the first of two notices you will receive regarding this subject. This letter is to inform you of an upcoming Recall to correct the issue noted above. Daimler Truck is currently securing replacement parts. There is no action for you to take at this time. The second notice will inform you when the free, final remedy is available. When you receive the second notice, please contact your authorized Daimler Truck North America dealer to schedule the Recall for your vehicle. If you do not own the vehicle that corresponds to the identification number(s) which appears on the Recall Notification, please return the notification to the Warranty Campaigns Department with any information you can furnish that will assist us in locating the present owner. If you have leased this vehicle, Federal law requires that you forward this notice to the lessee within 10 days. If you are a subsequent stage manufacturer, Federal law requires that you forward this notice to your distributors and retail outlets within five working days. If you have questions about this Recall, please contact the Warranty Campaigns Department at (800) 547-0712, 7:00 a.m. to 4:00 p.m. Pacific Time, Monday through Friday, e-mail address [email protected]. For other concerns, you may contact the Customer Assistance Center at (800) 385-4357. If you are not able to have the defect remedied without charge and within a reasonable time, you may wish to submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590; or call the Vehicle Safety Hotline at (888) 327-4236 (TTY: 800-424-9153); or go to http://www.nhtsa.gov. We regret any inconvenience this action may cause but feel certain you understand our interest in motor vehicle safety. WARRANTY CAMPAIGNS DEPARTMENT Enclosure Daimler Trucks
North America LLC Warranty Campaigns Department P.O. Box 4090 Portland, OR 97208-4090 800.547.0712 Phone
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Daimler Truck North America LLC December 2022 FL941 Recall Notice NHTSA #22V-443 IMPORTANT SAFETY RECALL This notice applies to your vehicle(s), see enclosed VIN list. Subject: Cascadia Braking Issue This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Daimler Truck North America LLC (DTNA), on behalf of its Freightliner
Trucks Division, has decided that a defect, which relates to motor vehicle safety, exists in certain Model Year 2022 Freightliner
Cascadia Vehicles manufactured October 28, 2021, through December 17, 2021. The emergency braking system may not engage, which can result in the loss of braking ability, which increases the risk of a crash. Vehicles will receive an additional double check valve installed at the foot pedal. Repairs will be completed by Daimler Truck North America authorized service facilities. The Recall will take approximately 1 hour and will be performed at no charge to you. This is the second notice regarding this recall. The final recall repair is now available. Please contact an authorized Daimler Truck North America dealer to arrange to have the Recall performed and to ensure that parts are available at the dealership. To locate an authorized dealer, search online at Daimler-TruckNorthAmerica.com/Contact-us. Scroll down to “Locate a Dealer” and select the appropriate brand. You may also confirm your vehicle’s involvement in this recall at this URL: https://dtna- dlrinfo.prd.freightliner.com:48518/VinLookup/vin-module/getVinLookupPage. If you do not own the vehicle that corresponds to the identification number(s), which appears on the Recall Notification, please return the notification to the Warranty Campaigns Department with any information you can furnish that will assist us in locating the present owner. If you have leased this vehicle, Federal law requires that you forward this notice to the lessee within 10 days. If you are a subsequent stage manufacturer, Federal law requires that you forward this notice to your distributors and retail outlets within five working days. If you have questions about this Recall, please contact the Warranty Campaigns Department at (800) 547-0712, 7:00 a.m. to 4:00 p.m. Pacific Time, Monday through Friday, e-mail address [email protected]. For other concerns, you may contact the Customer Assistance Center at (800) 385-4357. If you are not able to have the defect remedied without charge and within a reasonable time, you may wish to submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590; or call the Vehicle Safety Hotline at (888) 327-4236 (TTY: 800-424-9153); or go to http://www.nhtsa.gov. We regret any inconvenience this action may cause but feel certain you understand our interest in motor vehicle safety. WARRANTY CAMPAIGNS DEPARTMENT Enclosure Daimler Truck North America LLC Warranty Campaigns Department P.O. Box 4090 Portland, OR 97208-4090 800.547.0712Phone
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Daimler Trucks
North America, LLC 4747 N. Channel Avenue Portland OR 97217-7699 Phone: 503-745-8000 October 07, 2022 Emily Smith Recall Analyst Department of Transportation National Highway Traffic Safety Administration 1200 New Jersey Avenue SE., Washington, DC 20590 Office: 202-366-1060 Subject: Letter in-lieu of a Dealer Notification NHTSA SB No. 22V-339, 22V443, 22V456, 22V468 Manufacturer number: FL932, FL941, FL943, FL945 Ms. Smith, There will be no Dealer Notification for safety recall 22V-339, 22V443, 22V456, 22V468. DTNA has tracked all of the vehicles in this limited population and knows with certainty that none of the vehicles remain in the hands of a dealership. Due to the limited population subject to the recall, DTNA will work with the lone customer to get the vehicles repaired. Therefore, no dealership letter is needed in this unique case. Please contact me if you have any questions. Sincerely, Sam Geser Sam Geser Manager, Compliance and Regulatory Affairs Daimler Trucks
North America Sam Geser Product Defect Investigation Engineering Manager Compliance and Regulatory Affairs
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-443 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Daimler Trucks
North America, LLC Submission Date : JUN 28, 2022 NHTSA Recall No. : 22V-443 Manufacturer Recall No. : FL-941 Manufacturer Information : Manufacturer Name : Daimler Trucks
North America, LLC Address : 4747 N. Channel Avenue Portland OR 97217-3849 Company phone : 800-745-8000 Population : Number of potentially involved : 17 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Freightliner
Cascadia Vehicle Type : Body Style : Power Train : NR Descriptive Information : Specific vehicles with a limited production braking system. Production Dates : OCT 28, 2021 – DEC 17, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : In certain specific scenarios where the primary brake system loses functionality and at the same time, the redundant braking system fails, two unlikely events that would need to occur independently and simultaneously, there is the possibility that the emergency braking system would not engage. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the emergency braking system does not engage when it is required, loss of braking ability may occur which increases the risk of a crash. Description of the Cause : NR Identification of Any Warning that can Occur : An amber warning light and a low air indicator will both appear on the dash when braking systems are not functioning properly Involved Components : Part 573 Safety Recall Report 22V-443 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Valve Component Description : Double check valve Component Part Number : BW 278614 Supplier Identification : Component Manufacturer Name : Bendix
Commercial Vehicle Systems, LLC Address : 3550 Chester Road Avon Ohio 44011 Country : United States Chronology : In calendar year 2021, DTNA theorized that a failure of two independent systems at the same time could cause some lack of brake functionality but considered the likelihood of occurrence so low as to not present an unreasonable risk to motor vehicle safety. In February 2022, DTNA was able to create the simultaneous occurrence of those two failures on a test vehicle, with no accident occurring. DTNA promptly began an investigation of the regulatory and safety impacts. At that time, DTNA determined that the system is compliant with all applicable regulations, including (but not limited to) the emergency brake provisions of FMVSS 121. DTNA considered various safety modes of operation. To the best of DTNA’s knowledge, there are zero warranty claims and zero field reports concerning this issue. DTNA is not aware of any death or injury related to this issue. On June 15, 2022, DTNA decided that, although the likelihood of the dual-simultaneous occurrences being extremely low, that out of an abundance of caution DTNA would perform a voluntary safety recall campaign for this very specific group of vehicles. Description of Remedy : Description of Remedy Program : A double check valve will be added to all vehicles. Repairs will be performed by Daimler Truck North America authorized service facilities. Daimler Truck North America shall be offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which will be posted with owner’s notification letter. Owners are directed to seek reimbursement through authorized dealers. How Remedy Component Differs from Recalled Component : NR Part 573 Safety Recall Report 22V-443 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Customer notification will be made by first class mail using Daimler Trucks
North America records to determine the customers affected. Planned Dealer Notification Date : AUG 21, 2022 – AUG 21, 2022 Planned Owner Notification Date : AUG 21, 2022 – AUG 21, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-443 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Daimler Trucks
North America, LLC Submission Date : JUN 22, 2022 NHTSA Recall No. : 22V-443 Manufacturer Recall No. : FL-941 Manufacturer Information : Manufacturer Name : Daimler Trucks
North America, LLC Address : 4747 N. Channel Avenue Portland OR 97217-3849 Company phone : 800-745-8000 Population : Number of potentially involved : 17 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Freightliner
Cascadia Vehicle Type : Body Style : Power Train : NR Descriptive Information : Specific vehicles with a limited production braking system. Production Dates : OCT 28, 2021 – DEC 17, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : In certain specific scenarios where two unlikely events occur independently and simultaneously, there is the possibility that the emergency braking system would not engage. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the emergency braking system does not engage when it is required, loss of braking ability may occur which increases the risk of a crash. Description of the Cause : NR Identification of Any Warning that can Occur : An amber warning light and a low air indicator will both appear on the dash when braking systems are not functioning properly Involved Components : Part 573 Safety Recall Report 22V-443 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : In calendar year 2021, DTNA theorized that a failure of two independent systems at the same time could cause some lack of brake functionality but considered the likelihood of occurrence so low as to not present an unreasonable risk to motor vehicle safety. In February 2022, DTNA was able to create the simultaneous occurrence of those two failures on a test vehicle, with no accident occurring. DTNA promptly began an investigation of the regulatory and safety impacts. At that time, DTNA determined that the system is compliant with all applicable regulations, including (but not limited to) the emergency brake provisions of FMVSS 121. DTNA considered various safety modes of operation. On June 15, 2022, DTNA decided that, although the likelihood of the dual-simultaneous occurrences being extremely low, that out of an abundance of caution DTNA would perform a voluntary safety recall campaign for this very specific group of vehicles. Description of Remedy : Description of Remedy Program : A double check valve will be added to all vehicles. Repairs will be performed by Daimler Truck North America authorized service facilities. Daimler Truck North America shall be offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which will be posted with owner’s notification letter. Owners are directed to seek reimbursement through authorized dealers. How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : NR Part 573 Safety Recall Report 22V-443 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : Customer notification will be made by first class mail using Daimler Trucks
North America records to determine the customers affected. Planned Dealer Notification Date : AUG 21, 2022 – AUG 21, 2022 Planned Owner Notification Date : AUG 21, 2022 – AUG 21, 2022 * NR – Not Reported
SEOCONTENT-END
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