November 22, 2022 NHTSA CAMPAIGN NUMBER: 22V864000
Awning Fabric May Detach Causing Awning to Drop
An awning that drops or extends beyond normal operation can increase the risk of injury.
NHTSA Campaign Number: 22V864000
Manufacturer Aluminum Trailer Company (ATC)
Components
Potential Number of Units Affected 21
Summary
Aluminum Trailer Company (ATC) is recalling certain 2022 Toyhauler-20-foot trailers. The electric retractable awning has a welded seam on the fabric that may separate, potentially allowing the awning to drop beyond normal operation.
Remedy
Dealers will repair or replace the awning fabric, free of charge. Owner notification letters were mailed on January 16, 2023. Owners may contact ATC’s customer service at 1-877-441-2440 ext. 342. ATC’s number for this recall is 22E055.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
The Aluminum Trailer Company (“ATC”) has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 ATC 20 foot Toyhauler trailers specifically with a 16 foot Lippert
awning manufactured by ATC from February 2022 until March 2022.
If the trailer specified has a 16 foot Lippert
Awning installed, the awning fabric may become separated at the welded seam where it connects to the coach and may become separated from the vehicle due to insufficient awning welds increasing the risk of injury. Safety of all past and present ATC trailers is our top priority.
Owners will be notified by mail about the recall. ATC will remedy the defect without charge by repairing or replacing the existing Lippert
awning fabric. ATC will supply the required parts kit and work instructions for the repair. We estimate the time to perform the labor required to correct the defect to be up to 90 minutes with an additional 15 minutes of inspection time allotted. There is no cost to owners for this recall. ATC will reimburse any customer who incurred costs to repair the defect before our notification was sent.
Chronology :
No field failures to date. Notified of recall 22E055 from Lippert
. After gathering facts from Lippert
on POs received during the time period that fit the reall parameters. It was determined that 1 PO was in question with 12 – 16 foot awnings on the PO. ATC reviewed the trailers built during that time period and determined that 21 of the 20 foot toyhauler trailers potentially have the impacted awnings in question installed.
22E055 – Awning Fabric May Detach Causing Awning to Drop – Lippert Electric Retractable Awning
http://oemdtc.com/10993/22e055-awning-fabric-may-detach-causing-awning-to-drop-lippert
-electric-retractable-awning
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| ATC | TOYHAULER | 2022 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-22V864-7651.PDF 215.335KB
Recall Acknowledgement
RCAK-22V864-8287.pdf 645.774KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V864-9642.pdf 181.893KB
Owner Notification Letter(Part 577)
RCONL-22V864-1114.pdf 193.658KB
Dealer Notification
RIONL-22V864-2515.pdf 181.35KB
Recall Quarterly Report #1, 2023-1
RCLQRT-22V864-5540.PDF 211.138KB
Recall Quarterly Report #2, 2023-2
RCLQRT-22V864-4682.PDF 211.238KB
Recall Quarterly Report #3, 2023-3
RCLQRT-22V864-3187.PDF 211.462KB
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The Aluminum Trailer Company 751 N. Tomahawk Trail P.O. Box 396 Nappanee, IN 46550 (877) 441-2440 January 16, 2023 RE: IMPORTANT SAFETY NOTIFICATION – NHTSA Recall Notice 22V-864 – ATC 20 foot Toyhauler trailers specifically with a Lippert
16 foot awning. To: All Dealers This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. The Aluminum Trailer Company (“ATC”) has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 ATC 20 foot Toyhauler trailers specifically with a 16 foot Lippert
awning manufactured by ATC from February 2022 until March 2022. If the trailer specified has a 16 foot Lippert
Awning installed, the awning fabric may become separated at the welded seam where it connects to the coach and may become separated from the vehicle due to insufficient awning welds increasing the risk of injury. Safety of all past and present ATC trailers is our top priority. Owners will be notified by mail about the recall. ATC will remedy the defect without charge by repairing or replacing the existing Lippert
awning fabric. ATC will supply the required parts kit and work instructions for the repair. We estimate the time to perform the labor required to correct the defect to be up to 90 minutes with an additional 15 minutes of inspection time allotted. There is no cost to owners for this recall. ATC will reimburse any customer who incurred costs to repair the defect before our notification was sent. Please be reminded that it is a violation of Federal law for you to sell or lease the trailers covered by this notification until this recall has been performed on these trailers. Substantial civil penalties apply to violations of this law. Your assistance with this recall is appreciated. Should you have any questions or concerns, please contact Customer Support at The Aluminum Trailer Company by mail, P.O. Box 396 Nappanee, IN 46550; by phone (877) 441-2440, or electronic mail [email protected]. Sincerely, The Aluminum Trailer Company
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The Aluminum Trailer Company 751 N. Tomahawk Trail P.O. Box 396 Nappanee, IN 46550 (877) 441-2440 January 16, 2023 RE: IMPORTANT SAFETY RECALL This notice applies to your vehicle, VIN The Aluminum Trailer Company # 22V-864 Dear This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. The Aluminum Trailer Company (“ATC”) has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 ATC 20 ft Toyhauler trailers specifically with a 16 foot Lippert
awning manufactured by ATC from February 2022 to March 2022. ! Important ! ▪ Your ATC 20 foot Toyhauler trailer specifically with a 16 foot Lippert
awning is being recalled. ▪ You should contact the dealer you made your purchase from or contact ATC to find a qualified service facility near you. Why Is A Recall Being Conducted? If the trailer specified has a 16 foot Lippert
Awning installed, the awning fabric may become separated at the welded seam where it connects to the coach and may become separated from the vehicle due to insufficient awning welds increasing the risk of injury. Safety of all past and present ATC trailers is our top priority. Our records indicate that you purchased model — MODEL NUMBER model trailer; VIN XXXXX; DEALER in – PURCHASE MONTH, YEAR. If you are still the current owner of the trailer, we need your help to make arrangements to inspect this trailer. What We Will Do ATC will remedy the defect without charge to you by repairing or replacing the existing Lippert
awning fabric. ATC will supply the required parts kit and work instructions for the repair. Once contact has been made with a dealer you can expect the dealer to receive the parts in two weeks’ time. ATC will reimburse any customer who incurred costs to repair the defect before our notification was sent. What You Should Do Please contact Customer Support at The Aluminum Trailer Company by mail, P.O. Box 396 Nappanee, IN 46550; by phone (877) 441-2440, or electronic mail [email protected]. We will then make arrangements to refer you to the closest dealer to make the required repairs. We estimate the time to perform the labor required to correct the defect to be up to 90 minutes with an additional 15 minutes of inspection time allotted. Please ask the dealer directly if you wish to know how much additional time will be needed to schedule and process your trailer. If you have already paid to have your trailer repaired for this condition, you may be eligible for reimbursement of the charges you paid for the repair or replacement, as applicable. To learn more about what you need to do to obtain reimbursement, contact Customer Support above. If you are a lessor, Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. What if you no longer own the trailer If you have sold or traded your trailer, please let us know by contacting customer support by phone (877) 441- 2440 or electronic mail [email protected] or via the link on atctrailers.com website. After contacting the ATC customer support number, if you still are not able to have the safety defect remedied without charge and within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1–888–327–4236 (TTY: 1–800–424–9153); or go to http://www.safercar.gov, if you believe that ATC has failed or is unable to remedy the defect or noncompliance without charge. We take great pride in the quality and safety of our products. Your participation in this process helps us achieve our goal of continuing to provide our customers with many more years of safe travel trailer use. We are sorry for this inconvenience; however, we have taken this action in the interest of your safety and continued satisfaction with our products. Sincerely, The Aluminum Trailer Company
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The Aluminum Trailer Company 751 N. Tomahawk Trail P.O. Box 396 Nappanee, IN 46550 (877) 441-2440 January 16, 2023 RE: IMPORTANT SAFETY NOTIFICATION – NHTSA Recall Notice 22V-864 – ATC 20 foot Toyhauler trailers specifically with a Lippert
16 foot awning. To: All Dealers This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. The Aluminum Trailer Company (“ATC”) has decided that a defect, which relates to motor vehicle safety, exists in certain ATC 20 foot Toyhauler trailers specifically with a 16 foot Lippert
awning manufactured by ATC from February 2022 until March 2022. On certain ATC 20 foot Toyhauler trailers specifically with a 16 foot Lippert
awning. If the trailer specified has a 16 foot Lippert
Awning installed, the awning fabric may become separated at the welded seam where it connects to the coach and may become separated from the vehicle due to insufficient awning welds. The failed connection could potentially cause the awning to become separated from the vehicle increasing the risk of injury. Safety of all past and present ATC trailers is our top priority. Owners will be notified by mail about the recall. ATC will remedy the defect without charge by repairing or replacing the existing Lippert
awning fabric. ATC will supply the required parts kit and work instructions for the repair. We estimate the time to perform the labor required to correct the defect to be up to 90 minutes with an additional 15 minutes of inspection time allotted. There is no cost to owners for this recall. ATC will reimburse any customer who incurred costs to repair the defect before our notification was sent. Please be reminded that it is a violation of Federal law for you to sell or lease the trailers covered by this notification until this recall has been performed on these trailers. Substantial civil penalties apply to violations of this law. Your assistance with this recall is appreciated. Should you have any questions or concerns, please contact Customer Support at The Aluminum Trailer Company by mail, P.O. Box 396 Nappanee, IN 46550; by phone (877) 441-2440, or electronic mail [email protected]. Sincerely, The Aluminum Trailer Company
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-864 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Aluminum Trailer Company (ATC) Submission Date : NOV 22, 2022 NHTSA Recall No. : 22V-864 Manufacturer Recall No. : 22E055 Manufacturer Information : Manufacturer Name : Aluminum Trailer Company (ATC) Address : 751 N Tomahawk Trail Nappanee IN 46650 Company phone : 574-773-2440 Population : Number of potentially involved : 21 Estimated percentage with defect : 3 % Vehicle Information : Vehicle 1 : 2022-2022 ATC Toyhauler – 20 foot Vehicle Type : TRAILERS Body Style : UNKNOWN Power Train : NR Descriptive Information : In conjunction with recall issued by Lippert
(22E055), Twelve sixteen foot awnings were delivered to ATC during the established timeline. Twenty-one 20 foot toyhaulers were built during that time period that use sixteen foot awning in question. Production Dates : FEB 01, 2022 – MAR 23, 2022 VIN Range 1 : Begin : 5JX1U202XNE227024 End : 5JX1U2028NE228401 ✔ Not sequential Description of Defect : Description of the Defect : Lippert
has advised on Recall 22E055 that certian vehicles equipped with specific retractable awnings up to 18″ in length that were supplied during the period of 1/17/22 to 6/14/22 may have a welded seam at the fabric to coach fail due to isufficent welds, causing separation. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The awning fabric may become separated at the welded seam where it connects to the coach and may become separated from the vehicle due to insufficient awning welds. Description of the Cause : NR Identification of Any Warning that can Occur : The welded seam at the edge of the fabric connection will start showing separation from the coach. Involved Components : Part 573 Safety Recall Report 22V-864 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : 16′ Awning Roll Component Description : AWNROLL-16′ BLKWH-FABLEDWH Component Part Number : 0015305 Supplier Identification : Component Manufacturer Name : Lippert
Components Address : 3501 County Road 6 Elkhart Indiana 46514 Country : United States Chronology : No field failures to date. Notified of recall 22E055 from Lippert
. After gathering facts from Lippert
on POs received during the time period that fit the reall parameters. It was determined that 1 PO was in question with 12 – 16 foot awnings on the PO. ATC reviewed the trailers built during that time period and determined that 21 of the 20 foot toyhauler trailers potentiallly have the impacted awnings in question installed. Description of Remedy : Description of Remedy Program : ATC will supply replacement materials if needed as they will be supplied by Lippert
under the recall. ATC will supply the parts kit needed to make the repairs. Inspection time of 15 mins will be allotted for inspection. If repairs are needed, the repair facility will be allotted up to 90 minutes for awning fabric repair/replacement. Parts will be sent out within 2 weeks of the repair request. If a customer or dealer have incurred costs for the ramp door cable assembly that would have been covered with this repair, those costs will be reimbursed. How Remedy Component Differs from Recalled Component : The replacement awning fabric will have a complete welded seam as inspected by Lippert
prior to shipment. Identify How/When Recall Condition was Corrected in Production : Lippert
Process corrected effetive 6/14/22. Recall Schedule : Description of Recall Schedule : Recall notification will begin on 1/16/23 and be completed on 1/20/23. Part 573 Safety Recall Report 22V-864 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Owners will be notified via first class mail. Dealers will be notified via email with return receipts. Planned Dealer Notification Date : JAN 16, 2023 – JAN 20, 2023 Planned Owner Notification Date : JAN 16, 2023 – JAN 20, 2023 * NR – Not Reported
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