November 21, 2022 NHTSA CAMPAIGN NUMBER: 22V862000
Fuel Pump Failure Can Cause Loss of Drive Power
A fuel pump failure can cause a loss of drive power, increasing the risk of a crash.
NHTSA Campaign Number: 22V862
Manufacturer Genuine Scooters, LLC
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 817
Summary
Genuine Scooters, LLC is recalling certain 2022 Genuine Buddy Kick 125 motorcycles. The impeller may strike the fuel pump body, causing the fuel pump to fail.
Remedy
Dealers will replace the fuel pump, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Genuine Scooters customer service at 1-773-433-1316.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
December 1, 2022
TECHNICAL SERVICE BULLETIN
Re: Genuine Buddy Kick 125 Fuel Pump Recall
Genuine Scooter Company has noticed an uptick in fuel pump failures on low mileage, late model Buddy Kick 125 scooters. The issue has been traced to a specific date range of fuel pumps by the fuel pump manufacturer. We have been given a list of all VINs that received fuel pumps with these date codes on them. Out of an abundance of caution, Genuine has chosen to issue a NHTSA recall to replace all fuel pumps on affected vehicles remedying this issue.
Models Affected:
2022 Model Year Buddy Kick 125
Technical Issue:
During operation, loss of motor power to the scooter can occur without warning. This could result in a loss of motive power, which can increase the risk of an accident.
Remedy:
To remedy, the fuel pump will be replaced on affected vehicles. This problem will be resolved at no charge to the consumer.
Genuine will issue recall documentation to all registered consumers within the affected VIN range. We will instruct the customer to reach out to their dealer to schedule the repair. Dealers will then submit a warranty claim for the affected VIN, and we will ship the parts to the dealer. Upon completion of the repair, we ask that the dealer take a photo that shows the new fuel pump installed in the bike, with the metallic date code sticker visible.
To initiate the recall repair process:
1) Log into Simply Warranty and complete a warranty claim for each vehicle. A specific part number and labor code have been created for this recall. Enter in Part Number TS-BA5218000001 quantity 1. This covers all parts necessary to complete the recall. Enter in Labor Code KICK FUEL PUMP
2) Once the Simply Warranty claim has been submitted and approved by Genuine, the parts will be shipped.
3) After the fuel pump replacement has been completed, please upload photos confirming their installation (see attached below PDF for examples) to the Simply Warranty claim. Alternatively, dealers can email the photos to [email protected] with the claim number or VIN number. The labor reimbursement will then be credited to your account.
If you have questions relating to the installation of the motor or bearing set, please contact Genuine for further questions or concerns.
Chronology :
On July 17th, 2022, our warranty department noticed an increase in warranty claims for failed fuel pumps. The warranty department reported that several dealers had submitted warranty claims for failed fuel pumps on the Buddy Kick model over the previous 9 months.
We ran a warranty report analysis and determined that 8 fuel pumps had all failed within the first 500 miles of vehicle operation over the previous 9 months. The fuel pump failures seemed to be confined to a specific range of VIN numbers. On July 26th, 2022, we reported our internal warranty analysis to the vehicle factory based in Taiwan.
On August 1st, 2022, the factory subsequently requested defect samples of the failed fuel pumps. We obtained defect samples from our dealer network and sent the defective fuel pumps to the factory.
On August 12, 2022, the factory confirmed receipt of the defect samples sent. By this point in time, 19 fuel pump failures had been reported. The factory worked with the fuel pump supplier to analyze the defective fuel pump samples.
The vehicle manufacturer provided feedback to Genuine on September 28th, 2022, that the manufacturing tolerances on the fuel pump were too close causing the pump impeller to contact the pump body with subsequent failure of the fuel pump. Following the analysis, the fuel pump manufacturing process was evaluated and adjusted in October to ensure the tolerances were within the proper specifications to prevent future pump failures.
On November 14th, 2022, the factory
confirmed fuel pumps could be manufactured with the correct tolerances. At this point in time, 31 fuel pump failures had been reported. On November 17th, the factory confirmed they could supply all the fuel pumps required to facilitate the recall for the affected models and subsequently a recall was issued to remedy.
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| GENUINE SCOOTER | BUDDY KICK | 2022 |
10 Associated Documents
Safety Bulletin
RCSB-22V862-3934.pdf 221.969KB
Defect Notice 573 Report
RCLRPT-22V862-3029.PDF 214.283KB
Recall Acknowledgement
RCAK-22V862-5263.pdf 645.774KB
Manufacturer Notices(to Dealers,etc) – Dealer Email re Buddy Kick 125 Fuel Pump NHTSA Recall
Miscellaneous Document
RMISC-22V862-0242.pdf 74.853KB
ISSUED Owner Notification Letter (Part 577)
RCONL-22V862-6181.pdf 129.866KB
Recall Quarterly Report #1, 2022-4
RCLQRT-22V862-4949.PDF 211.136KB
Recall 573 Report – 3/28/23
RCLRPT-22V862-5199.PDF 214.344KB
Recall Quarterly Report #2, 2023-1
RCLQRT-22V862-3514.PDF 211.236KB
Recall Quarterly Report #3, 2023-2
RCLQRT-22V862-6493.PDF 211.319KB
Latest Recalls Documents
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SEOCONTENT-START
2700 W. Grand Ave. Chicago, IL 60612 Tel: 773-271-8514 Fax: 773-271-8518 genuinescooters.com December 1, 2022 TECHNICAL SERVICE BULLETIN Re: Genuine Buddy Kick 125 Fuel Pump Recall Genuine Scooter Company has noticed an uptick in fuel pump failures on low mileage, late model Buddy Kick 125 scooters. The issue has been traced to a specific date range of fuel pumps by the fuel pump manufacturer. We have been given a list of all VINs that received fuel pumps with these date codes on them. Out of an abundance of caution, Genuine has chosen to issue a NHTSA recall to replace all fuel pumps on affected vehicles remedying this issue. Models Affected: 2022 Model Year Buddy Kick 125 Technical Issue: During operation, loss of motor power to the scooter can occur without warning. This could result in a loss of motive power, which can increase the risk of an accident. Remedy: To remedy, the fuel pump will be replaced on affected vehicles. This problem will be resolved at no charge to the consumer. Genuine will issue recall documentation to all registered consumers within the affected VIN range. We will instruct the customer to reach out to their dealer to schedule the repair. Dealers will then submit a warranty claim for the affected VIN, and we will ship the parts to the dealer. Upon completion of the repair, we ask that the dealer take a photo that shows the new fuel pump installed in the bike, with the metallic date code sticker visible. 2700 W. Grand Ave. Chicago, IL 60612 Tel: 773-271-8514 Fax: 773-271-8518 genuinescooters.com To initiate the recall repair process: 1) Log into Simply Warranty and complete a warranty claim for each vehicle. A specific part number and labor code have been created for this recall. Enter in Part Number TS-BA5218000001 quantity 1. This covers all parts necessary to complete the recall. Enter in Labor Code KICK FUEL PUMP 2) Once the Simply Warranty claim has been submitted and approved by Genuine, the parts will be shipped. 3) After the fuel pump replacement has been completed, please upload photos confirming their installation (see attached below PDF for examples) to the Simply Warranty claim. Alternatively, dealers can email the photos to [email protected] with the claim number or VIN number. The labor reimbursement will then be credited to your account. If you have questions relating to the installation of the motor or bearing set, please contact Genuine for further questions or concerns. Genuine Scooters, LLC
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-862 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Genuine Scooters, LLC Submission Date : NOV 21, 2022 NHTSA Recall No. : 22V-862 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Genuine Scooters, LLC Address : 2700 W Grand Avenue Chicago IL 60612 Company phone : 773-433-1316 Population : Number of potentially involved : 817 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Genuine Buddy Kick 125 Vehicle Type : MOTORCYCLES Body Style : Power Train : GAS Descriptive Information : The fuel pump on your 2022 Genuine Buddy Kick 125 scooter may have an incorrect manufacturing tolerance on the impellor. If the incorrect tolerance on this impellor causes it to fail, you may unexpectedly lose motor power to your scooter, increasing the risk of a crash. This affects 817 scooters. Production Dates : AUG 02, 2021 – JUL 31, 2022 VIN Range 1 : Begin : RFVJFJ100N1002800 End : RFVJFJ100N1003617 Not sequential Description of Defect : Description of the Defect : Fuel pump analysis indicates the pump failure is a result of a manufacturing tolerance error between the pump impeller and the pump body. The tolerance between the pump impeller and pump body is too narrow and the impeller can strike the pump body causing the pump to fail. Failure of the fuel pump can cause unexpected loss of motive power. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : During operation, failure of the fuel pump can cause loss of motor power to the scooter without warning. This could result in a loss of motive power, which can increase the risk of an accident. Description of the Cause : NR Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 22V-862 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : Fuel Pump Component Description : Electric fuel pump mounted in-tank Component Part Number : BA5218000001 Supplier Identification : Component Manufacturer Name : Motive Power Industry Co. Address : No 66, Shanjiao Road, Dacun Township, Changhua County Taiwan Foreign States Country : Taiwan, Province of China Chronology : Buddy Kick has been an active model for Genuine Scooter Company since 2016. This model has had an extremely low failure rate on fuel pumps during itโs entire selling history. In early July of 2022, our warranty department reported that several dealers had submitted warranty claims for failed fuel pumps on the Buddy Kick model. We ran a warranty report analysis and determined that the fuel pumps that had all failed within the first 500 miles of vehicle operation and seemed to be confined to a specific range of VIN numbers. We reported our findings to the factory based in Taiwan. The factory subsequently requested defect samples of the failed fuel pumps. We obtained samples from our dealer network and sent the defective fuel pumps to the factory in August. The factory worked with the fuel pump supplier to analyze the defective fuel pump samples. The fuel pump supplier provided feedback at the end of September that the manufacturing tolerances on the fuel pump had changed and were too close causing the pump impeller to contact the pump body with subsequent failure of the fuel pump. The fuel pump manufacturing process was evaluated and adjusted in October to ensure the tolerances were within the proper specifications to prevent future pump failures. The factory confirmed fuel pumps could be manufactured with the correct tolerances in November and subsequently a recall has been issued to remedy. Description of Remedy : Description of Remedy Program : To remedy, the fuel pumps of bikes within this VIN range will be replaced with new production fuel pumps with the proper manufacturing tolerances between the pump impeller and the pump body. This problem will be resolved at no charge to the consumer. How Remedy Component Differs On the defective fuel pumps, the manufacturing tolerance between the fuel Part 573 Safety Recall Report 22V-862 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 from Recalled Component : pump impeller and the fuel pump body is too small. The pump impeller may come in contact with the fuel pump body causing the pump impeller to stop. When the pump impeller stops, no fuel pressure is maintained in the fuel system and the vehicle will cease operation. On the remedied fuel pumps, the dimension of the fuel pump impeller has been changed to ensure sufficient space exists between the pump impeller and pump body. Proper manufacturing tolerances ensure the pump impeller does not come into contact directly with the pump body during use. Identify How/When Recall Condition was Corrected in Production : The fuel pumps were replaced in all production after 7/31/2022 Recall Schedule : Description of Recall Schedule : Dealers and owners will be sent both emails and letters in the mail. Planned Dealer Notification Date : NOV 28, 2022 – DEC 09, 2022 Planned Owner Notification Date : NOV 28, 2022 – DEC 09, 2022 * NR – Not Reported
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1 Dorothy Hanley From: Mary Lindberg Sent: Thursday, December 1, 2022 4:55 PM Subject: Buddy Kick 125 Fuel Pump NHTSA Recall Dear Genuine Dealerโ The following NHTSA Recall Information is also posted in Simply Warranty: Genuine Scooter Company has noticed an uptick in fuel pump failures on low mileage, late model Buddy Kick 125 scooters. The issue has been traced to a specific date range of fuel pumps by the fuel pump manufacturer. We have been given a list of all VINs that received fuel pumps with these date codes on them. Out of an abundance of caution, Genuine has chosen to issue a NHTSA recall to replace all fuel pumps on affected vehicles remedying this issue. Models Affected: 2022 Model Year Buddy Kick 125 Technical Issue: During operation, loss of motor power to the scooter can occur without warning. This could result in a loss of motive power, which can increase the risk of an accident. Remedy: To remedy, the fuel pump will be replaced on affected vehicles. This problem will be resolved at no charge to the consumer. Genuine will issue recall documentation to all registered consumers within the affected VIN range. We will instruct the customer to reach out to their dealer to schedule the repair. Dealers will then submit a warranty claim for the affected VIN, and we will ship the parts to the dealer. Upon completion of the repair, we ask that the dealer take a photo that shows the new fuel pump installed in the bike, with the metallic date code sticker visible. 2 To initiate the recall repair process: 1) Log into Simply Warranty and complete a warranty claim for each vehicle. A specific part number and labor code have been created for this recall. Enter in Part Number TS-BA5218000001 quantity 1. This covers all parts necessary to complete the recall. Enter in Labor Code KICK FUEL PUMP 2) Once the Simply Warranty claim has been submitted and approved by Genuine, the parts will be shipped. 3) After the fuel pump replacement has been completed, please upload photos confirming their installation (see attached below PDF for examples) to the Simply Warranty claim. Alternatively, dealers can email the photos to [email protected] with the claim number or VIN number. The labor reimbursement will then be credited to your account. If you have questions relating to the installation of the motor or bearing set, please contact Genuine for further questions or concerns. Mary Lindberg Vice President of Sales & Operations โ Gas Division Genuine Scooters Phone: (773)โ433โ1321 Cell: (773)โ612โ0798 Fax: (773)โ433โ1155 [email protected]
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Chronology of events: Buddy Kick has been an active model for Genuine Scooter Company since 2016. This model has had an extremely low failure rate on fuel pumps during itโs entire selling history. In early July of 2022, our warranty department reported that several dealers had submitted warranty claims for failed fuel pumps on the Buddy Kick model. We ran a warranty report analysis and found that between May 31 and July 29, 2022, a total of 11 claims were filed for this issue. We determined that the fuel pumps that had all failed within the first 500 miles of vehicle operation and seemed to be confined to a specific range of VIN numbers. We reported our findings to the factory based in Taiwan. The factory subsequently requested defect samples of the failed fuel pumps. We obtained samples from our dealer network and sent the defective fuel pumps to the factory in August. The factory worked with the fuel pump supplier to analyze the defective fuel pump samples. The fuel pump supplier provided feedback at the end of September that the manufacturing tolerances on the fuel pump had changed and were too close causing the pump impeller to contact the pump body with subsequent failure of the fuel pump. The fuel pump manufacturing process was evaluated and adjusted in October to ensure the tolerances were within the proper specifications to prevent future pump failures. The factory confirmed fuel pumps could be manufactured with the correct tolerances in November and subsequently a recall has been issued to remedy. A total of 31 warranty claims were filed between May 31 and November 9, 2022, prior to the recall being issued.
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2700 W. Grand Avenue Chicago, IL 60612 | [email protected] | www.genuinescooters.com ______________________________________________________________________________________________ IMPORTANT SAFETY RECALL Recall Number: 22V-862 This notice applies to your vehicle: [Insert VIN Number] Dear: [Insert Name]: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Genuine Scooter Company, LLC has determined that a defect which relates to motor vehicle safety exists in 2022 Model Year Buddy Kick 125. The fuel pump on your 2022 Genuine Buddy Kick 125 scooter may have an incorrect manufacturing tolerance on the impellor. If the incorrect tolerance on this impellor causes it to fail, you may unexpectedly lose motor power to your scooter, increasing the risk of a crash. Genuine Scooter Company is replacing all fuel pumps on vehicles produced within the timeframe of this incorrect manufacturing tolerance, as identified by the fuel pump manufacturer. Please contact your dealer to schedule the fuel pump replacement. This repair will be done at no cost to you. Do not drive your scooter. If you no longer own the scooter, please forward the new owner information to Genuine Scooter Company, LLC. You may also fax new owner information to (773) 433-1143 or email it to [email protected] If you are the lessor of this vehicle, please forward a copy of this notice to the lessee within ten days to comply with federal regulations. If you have additional questions, please email [email protected] or contact Mary Lindberg at 773-433-1321. If after having attempted to take advantage of this recall you believe you have not been able to have your 2022 Genuine Buddy Kick 125 returned to the dealer without charge and within a reasonable amount of time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., S.E., Washington, DC, 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this safety recall may cause but your safety is our first concern. Genuine Scooter Company, LLC
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-862 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Genuine Scooters, LLC Submission Date : MAR 28, 2023 NHTSA Recall No. : 22V-862 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Genuine Scooters, LLC Address : 2700 W Grand Avenue Chicago IL 60612 Company phone : 773-433-1316 Population : Number of potentially involved : 817 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Genuine Buddy Kick 125 Vehicle Type : MOTORCYCLES Body Style : Power Train : GAS Descriptive Information : The fuel pump on your 2022 Genuine Buddy Kick 125 scooter may have an incorrect manufacturing tolerance on the impellor. If the incorrect tolerance on this impellor causes it to fail, you may unexpectedly lose motor power to your scooter, increasing the risk of a crash. This affects 817 scooters. Production Dates : AUG 02, 2021 – JUL 31, 2022 VIN Range 1 : Begin : RFVJFJ100N1002800 End : RFVJFJ100N1003617 Not sequential Description of Defect : Description of the Defect : Fuel pump analysis indicates the pump failure is a result of a manufacturing tolerance error between the pump impeller and the pump body. The tolerance between the pump impeller and pump body is too narrow and the impeller can strike the pump body causing the pump to fail. Failure of the fuel pump can cause unexpected loss of motive power. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : During operation, failure of the fuel pump can cause loss of motor power to the scooter without warning. This could result in a loss of motive power, which can increase the risk of an accident. Description of the Cause : NR Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 22V-862 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : Fuel Pump Component Description : Electric fuel pump mounted in-tank Component Part Number : BA5218000001 Supplier Identification : Component Manufacturer Name : Motive Power Industry Co. Address : No 66, Shanjiao Road, Dacun Township, Changhua County Taiwan Foreign States Country : Taiwan, Province of China Chronology : On July 17th, 2022, our warranty department noticed an increase in warranty claims for failed fuel pumps. The warranty department reported that several dealers had submitted warranty claims for failed fuel pumps on the Buddy Kick model over the previous 9 months. We ran a warranty report analysis and determined that 8 fuel pumps had all failed within the first 500 miles of vehicle operation over the previous 9 months. The fuel pump failures seemed to be confined to a specific range of VIN numbers. On July 26th, 2022, we reported our internal warranty analysis to the vehicle factory based in Taiwan. On August 1st, 2022, the factory subsequently requested defect samples of the failed fuel pumps. We obtained defect samples from our dealer network and sent the defective fuel pumps to the factory. On August 12, 2022, the factory confirmed receipt of the defect samples sent. By this point in time, 19 fuel pump failures had been reported. The factory worked with the fuel pump supplier to analyze the defective fuel pump samples. The vehicle manufacturer provided feedback to Genuine on September 28th, 2022, that the manufacturing tolerances on the fuel pump were too close causing the pump impeller to contact the pump body with subsequent failure of the fuel pump. Following the analysis, the fuel pump manufacturing process was evaluated and adjusted in October to ensure the tolerances were within the proper specifications to prevent future pump failures. On November 14th, 2022, the factory confirmed fuel pumps could be manufactured with the correct tolerances. At this point in time, 31 fuel pump failures had been reported. On November 17th, the factory confirmed they could supply all the fuel pumps required to facilitate the recall for the affected models and subsequently a recall was issued to remedy. Part 573 Safety Recall Report 22V-862 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : To remedy, the fuel pumps of bikes within this VIN range will be replaced with new production fuel pumps with the proper manufacturing tolerances between the pump impeller and the pump body. This problem will be resolved at no charge to the consumer. How Remedy Component Differs from Recalled Component : On the defective fuel pumps, the manufacturing tolerance between the fuel pump impeller and the fuel pump body is too small. The pump impeller may come in contact with the fuel pump body causing the pump impeller to stop. When the pump impeller stops, no fuel pressure is maintained in the fuel system and the vehicle will cease operation. On the remedied fuel pumps, the dimension of the fuel pump impeller has been changed to ensure sufficient space exists between the pump impeller and pump body. Proper manufacturing tolerances ensure the pump impeller does not come into contact directly with the pump body during use. Identify How/When Recall Condition was Corrected in Production : The fuel pumps were replaced in all production after 7/31/2022 Recall Schedule : Description of Recall Schedule : Dealers and owners will be sent both emails and letters in the mail. Planned Dealer Notification Date : NOV 28, 2022 – DEC 09, 2022 Planned Owner Notification Date : NOV 28, 2022 – DEC 09, 2022 * NR – Not Reported
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