December 14, 2022 NHTSA CAMPAIGN NUMBER: 22V926000
High-Voltage Battery May Overheat
The high-voltage battery
overheating increases the risk of a fire.
NHTSA Campaign Number: 22V926
Manufacturer Polestar
Automotive USA, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 66
Summary
Polestar
Automotive USA, Inc. (Polestar
) is recalling certain 2020-2021 Polestar
1 vehicles. Defective high-voltage battery
cells may cause the battery to overheat when fully charged.
Remedy
Dealers will replace the high-voltage battery
cells, free of charge. Remedy parts are expected to become ready by June 2023. As an interim repair, owners will need to take their vehicle to a dealership for a software update. Interim notices were mailed January 31, 2023. Owners may contact Polestar
customer service at 1-800-806-2504. Polestar
’s number for this recall is R10202. Note: This recall has been superseded by Recall 23V361 (R102316). Any vehicle that received the interim repair under Recall 22V926 (R10202) will still need to have the remedy for 23V361 (R102316) performed.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
RECALL R10202 DESCRIPTION
Polestar
Automotive USA on behalf of Polestar
Performance AB, have decided to launch Recall R10202 on certain model year 2020 – 2021 Polestar
1 vehicles.
Polestar
investigations have shown a potential issue with the high-voltage battery
in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged.
There is a potential risk of a fire when the battery is fully charged.
To remedy concerned vehicles, Polestar
will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine.
The permanent remedy is to replace all defective hardware. Polestar
is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second Recall. Polestar
estimates the start date for repairs to begin at the end of quarter 2, 2023.
WHAT SHOULD YOUR CUSTOMERS DO NOW?
We have no reports of incidents related to the issue; however, we encourage customers to contact their Service Point and have this repair completed as soon as possible.
VEHICLES INVOLVED
NOTE: SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.
Vehicle eligibility must be confirmed:
- Vehicle Inquiry โ Warranty Vehicle Inquiry where the message โRecall R10202 PHEV Batteryโ will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10202 has not been completed. Eligibility can also be confirmed in VIDA.
All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades. All open Recall, Service Campaigns or Service Action repairs must be completed.
PORT VEHICLES
NOT all eligible vehicles arriving from the ports will have this recall completed. Vehicle eligibility must be confirmed as outlined in Step B. above.
PARTS / PARTS RETURN
Please refer to Parts Bulletin R10202. No parts to be returned required for this recall.
OWNER NOTIFICATION
An owner notification will be sent out that will notify the owner of this recall instructing them to contact their Polestar
Service Point and request an appointment to have this repair completed.
VEHICLES IN INVENTORY
New Vehicles in Inventory
It is a violation of federal law for a retailer to deliver any new Polestar
that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $22,723 per vehicle.
Correct all vehicles in your new vehicle inventory before delivery.
Used Vehicles in Inventory
Polestar
is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety.
What does this mean for customers?
Customers will not be able to take delivery of affected vehicles until the recall has been completed.
SERVICE POINT RESPONSIBILITY
All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.
TECHNICIAN COMPETENCY REQUIREMENT
The technician competency requirement for this campaign repair is: Level 2 โ Certified Tech.
Chronology :
Condition considered critical by Critical Management Team 09.12.2022; Field Service Action decision confirmed by Polestar
12.14.2022; Condition detected by market; Number of vehicle reports with the condition reported from National Sales Company 0; Total number of cars included in vehicle reports concerning this condition 0; Implementation date of Field Service Action 12.15.2022; Extended chronology of events; Volvo
Cars inform Polestar
regarding potentially affected batteries 09.07.2022; Start technical investigation regarding potential field service action 09.21.2022; Compare PS1 cell production date with VCC population; Investigate/compare battery usage overtime; Compare hardware differences between PS1 and SPA PHEV; Considered as a critical concern by CCMT 12.14.2022; Field Service Action decision confirmed by Volvo
Car Corporation 12.15.2022.
R102316 – PHEV Battery – 2020-2021 Polestar 1
http://oemdtc.com/13907/r102316-phev-battery-2020-2021-polestar
-1
2 Affected Products
Vehicle
6 Associated Documents
Defect Notice 573 Report
RCLRPT-22V926-3221.PDF 215.632KB
Recall Acknowledgement
RCAK-22V926-1194.pdf 645.147KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V926-7102.pdf 145.353KB
Remedy Instructions and TSB
RCRIT-22V926-3891.pdf 461.128KB
Remedy Instructions and TSB
RCRIT-22V926-1999.pdf 433.803KB
Owner Notification Letter(Part 577)
RCONL-22V926-0489.pdf 574.299KB
Latest Recalls Documents
- โค [Equipped with Nema 14-50 plug 240V, Compatible with 110-120V Nema 5-15p to 14-50r EV Adapter(Not packaged) or the other EV Adapter Cable]: Suggest install the 240V Nema 14-50 plug-in socket. [Kindly Note When Using the 5-15P Adapter]: 1. The RV Adapter cable doesn't work for EV chargers, please order the correct EV adapter cable. 2. It will become slow level 1 ev charging and some cars may drop to 12A, the max charging rate is 1.32-1.8kW(110V*12A-120V*15A).
- โค [Features a J1772 Connector for All North America J1772 EVs/PHEVs. For Tesla EVs/Nacs Connector Cars, This will Require an j1772 to Tesla Adapter]: Compatible with Ford
, GM, Nissan
, Audi
, Kia
, Honda
, BMW
, Kia
, Hyundai
, Gmc
, Chevy, etc. [Not fits for Tesla cars/Nac connector cars-Kia EV6 2025/EV9,Ariya 2025&2025 loniq 5(J1772 to Tesla adapter needed)]. [6X Faster Charging with ETL, FCC Listed, Meets the Safety Criteria Defined by: SAE J1772, UL2231-1/-2, UL 991, UL 2231, UL 2251, UL1998 and UL 2594]: Say goodbye to slow level 1 ev charger, enjoy safe charging and 6X faster charging. - โค [Up to 7.68kWh High Speed Charging, Adjustable Amperage from 16A to 32A & Requires a 20A to 40A circuit]: Maximum current output of 32 Amps for 40A circuit breaker, 24 Amps for 30A circuit breaker, or 16 Amps for 20A circuit breaker (Please pull out the charging gun, long press "A" button to change the current). You can also adjust the current/amperage by APP before the charging.
- โค [2 Operating Modes: Plug-charge(The Default Setting) or APP Start Mode & Smart Touch Screen]: The LED Screen Clearly show the Amperage, charging speed, input voltage, delay time, etc. For the touch buttons: 1. Pull out the charging gun before press the button, otherwise no respond; 2. Long press "โถ" or "Time" button to adjust the amperage from 16A to 32A freely or Set the charging start time; 3. You can do "factory reset" if doesn't charging.
- โค [Smart WIFI APP, You can Set the Charging Period]: Check the charging cost, history, fully-charged notification, track the charging status, during off-peak period, etc. โค [Wi-Fi Reset/Factory Reset Function, Add New Device Quickly]: If you can't find your device or you have replaced a new phone, just pull out the charging gun, simultaneously long press the โถ button and time adjustment button on the product screen until it shows "Factory Reset", then re-start your device.
- Charge With Confidence: ChargePoint builds reliable, flexible EV charging stations for home, business, and fleets. Get 24/7 support and access to hundreds of thousands of North American charging locations.
- Charge Smart: With the user-friendly ChargePoint Mobile App, you can control your electric car charger, manage reminders, connect to smart home devices, find stations, get data and charging info, and access the latest features. Note: WIFI is needed for certain functionalities and troubleshooting steps if connectivity issues arise.
- Vast Network: Wherever you go, ChargePointโs Network includes 274k+ stations across North America and Europe and 565k+ roaming partner stations.
- Safe & Durable: Rely on this UL-certified EV Charger for safe home charging. It can be installed indoors or outdoors by an electrician and includes a cold-resistant cable.
- Fast & Powerful: This EV Charger charges 9ร faster than a 120V outlet, delivering up to 45 mi/hr., dependent upon your vehicle. It features a J1772 connector for all non-Tesla
EVs and requires a 20A or 80A circuit. For Tesla
EVs, this will require an adapter.
- Fast & Adjustable Charging: Up to 9.6 kW (37 mph), 7x faster than Level 1, with 5 current levels (16/20/24/32/40A) to match home capacity, plus 1โ12H timing delay for off-peak charging, reducing costs and easing range anxiety
- Plug & Extended Reach: NEMA 14-50 plug fits 240V outlets for true plug-and-play use, while the 25FT cable offers flexible reach across garages and driveways, eliminating the need to reposition vehicles for easier daily charging
- ETL Certified & ELEGRP PBE Protection: Fully ETL certified, ELEGRPโs exclusive PBE technology combines full-link overheat protection with a triple-layer safety system, ensuring safer, more efficient charging. Includes a 2-year warranty
- All-Weather Indoor & Outdoor Use: IP67-rated for durability in rain, snow, and extreme temps (-21ยฐF to 121ยฐF), with a portable design that supports home, travel, and outdoor charging, delivering reliable performance anywhere
- Universal Compatibility: Works seamlessly with Mercedes
, Chevy, Ford
, Mustang
Mach-E, Cadillac
, Hyundai
Ioniq, Kia
EV6/EV9, Nissan
Leaf, Chevy Bolt, Chrysler
Pacifica Hybrid
, and all PHEV/BEV. Tesla
compatible with NACS adapter (sold separately)
- PLUG-IN, NO ELECTRICIAN: EVIQO Level 2 EV charger with a max output of 40A on a dedicated 50A / 240V circuit fully recharges most EVs overnight. This wall-mounted plug-in model requires an EV-graded 4-prong NEMA 14-50 outlet (same style as an RV or range outlet - NOT a dryer outlet). Verify your vehicle's connector type and home electrical setup before ordering.
- J1772 CONNECTOR - NON-TESLA
EVs: Electric Vehicle Charging Stations works with all North American EV and PHEV models and also functions as a Tesla
Level 2 charger when used with a J1772-to-NACS adapter (not included). The fully rubberized SAE J1772 connector with a durable metal latch provides a secure, ergonomic grip. - SMART APP CONTROL: Enhanced WiFi Antenna keeps EVIQO EV car charger level 2 online in garage & basement. Control start/stop, set 6-40A current, get reminders & track consumption/cost right in the smartphone. Smart app features require the charger to be connected to 2.4 GHz WiFi (Internet) network.
- CERTIFIED & WEATHERPROOF: UL/ETL/FCC/Energy Star certified and built into an IP66/NEMA-4 weatherproof enclosure, so this electric vehicle charging station stands up to rain, snow, heat and dust. Mainboard steel shielding protects the internals of the charger for long term use.
- NEW FLUORESCENT HOLSTER: High-visibility fluorescent holster makes plug-in and storage easy even in low-light conditions. Helps quickly locate the connector at night and keeps it securely stored when not in use.
- Flex Level 1 EV Charger - The EVDANCE Level 1 electric car charger is compatible with J1772 electric vehicles and plug-in hybrid
vehicles (North American Standard). *Tesla
requires a SAE J1772 adapter. - Convenient to Use - This charger has both NEMA 6-20 plug for 16A 240V charging (3.68kW, 10-12 mi/h) and a NEMA 6-20 to 5-15 plug adapter for 12A 120V charging (1.44kW, 2-5 mi/h). The included bag makes it easier to carry on the go. It also has a 25ft cable length, you can use it flexibly from anywhere in the garage or driveway.
- Check Your Outlet Type -This charger works with standard 120V NEMA 5-15/5-20 outlets (2-5 mph charging speed) and 240V NEMA 6-20 outlets (10-12 mph) . It's not compatible with NEMA 6-15/10-30/14-30/14-50/6-50 outlets โ you'll need a NEMA 14-50/14-30/10-30/6-50 to 6-20 adapter (sold separately) to connect.
- Compatible EV Models -This EV charger works with most major electric vehicles, including Ford
, Chevrolet
, Hyundai
, Audi
, Nissan
Ariya, Rivian
R1S, Kia
, and others. However, it's not compatible with Mini
Cooper Electric Hardtop,Toyota
Prus Prime/Z4X/RAV4Prime, Porsche
Taycan Base/4S/Turbo/Turbo S or Tesla
models (Tesla
requires a J1772 to Tesla
Adapter, sold separately). For a full list of compatible models, check out the Full Compatibility List on our product page. - Indication Displays - LED display that can tell you the status as well as indicate errors while charging your electric vehicle.
Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API
SEOCONTENT-START
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-926 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Polestar
Automotive USA, Inc. Submission Date : DEC 14, 2022 NHTSA Recall No. : 22V-926 Manufacturer Recall No. : R10202 Manufacturer Information : Manufacturer Name : Polestar
Automotive USA, Inc. Address : 1 Volvo
Drive ROCKLEIGH NJ 07647 Company phone : 999 Population : Number of potentially involved : 66 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2021 Polestar
1 Vehicle Type : LIGHT VEHICLES Body Style : 2-DOOR Power Train : HYBRID
ELECTRIC Descriptive Information : Concerned vehicles are certain 2020-2021 Polestar
1 vehicles from start of production for PHEV vehicles with Forever Energy batteries produced in China. The end breakpoint is based on Computed Tomography scans, battery tear down and physical testing. A fault in the battery cells may cause a thermal event or fire when the high-voltage battery
is fully charged. This is a suppliersโ responsibility due to a manufacturing defect which occurred during a specific production period at the battery supplierโs production line for battery cells. 66 Vehicles in the U.S. are affected. Production Dates : SEP 11, 2019 – MAY 12, 2021 VIN Range 1 : Begin : LYVPKBDTDLB000109 End : LPSBE0YL8MB001019 โ Not sequential Description of Defect : Description of the Defect : Polestar
investigations has shown a potential issue with the high-voltage battery
in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : There is a risk of a potential fire when the high-voltage battery
is fully charged. Description of the Cause : The root cause is a manufacturing defect which occurred during a specific production period at the battery supplierโs production line for battery cells. Identification of Any Warning that can Occur : The customer will receive no warnings prior to overheating of battery cells. Part 573 Safety Recall Report 22V-926 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : Forever Energy High-voltage battery
cells. Component Description : High-Voltage battery
Component Part Number : NR Supplier Identification : Component Manufacturer Name : Zhejiang Forever New Energy Technology C Address : No 589 Longtan Rd. HIGH-TECH INDUSTRY PA Jinhua Foreign States 321000 Country : China Chronology : Condition considered critical by Critical Management Team 09.12.2022; Field Service Action decision confirmed by Polestar
12.14.2022; Condition detected by market; Number of vehicle reports with the condition reported from National Sales Company 0; Total number of cars included in vehicle reports concerning this condition 0; Implementation date of Field Service Action 12.15.2022; Extended chronology of events; Volvo
Cars inform Polestar
regarding potentially affected batteries 09.07.2022; Start technical investigation regarding potential field service action 09.21.2022; Compare PS1 cell production date with VCC population; Investigate/compare battery usage overtime; Compare hardware differences between PS1 and SPA PHEV; Considered as a critical concern by CCMT 12.14.2022; Field Service Action decision confirmed by Volvo
Car Corporation 12.15.2022. Part 573 Safety Recall Report 22V-926 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : To remedy concerned vehicles, Polestar
will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine. The permanent remedy is to replace all defective hardware. Polestar
is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second recall. Polestar
estimates the start date for repairs to begin at the end of quarter 2, 2023. How Remedy Component Differs from Recalled Component : Concerned vehicles were certain 2020-2021 Polestar
1 vehicles which will receive the updated software update. Identify How/When Recall Condition was Corrected in Production : Production of the Polestar
1 has ended, and the software aspect of this corrective action is an interim solution. Recall Schedule : Description of Recall Schedule : Remedy Notices Planned Dealer Notification Date : DEC 14, 2022 – DEC 14, 2022 Planned Owner Notification Date : DEC 19, 2022 – DEC 23, 2022 * NR – Not Reported
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Polestar
Service and Parts Business Quality Bulletin TITLE: Recall R10202: PHEV Battery Model Year 2020-2021 Polestar
1 GROUP: 31 NO: R10202 ISSUING DEPARTMENT: Product, Safety and Compliance CAR MARKET: United States and Canada REVISIONS: ISSUE DATE: 2022-12-16 STATUS DATE: 2022-12-16 Page 1 of 3 Produced and printed in the USA and available as an electronic document. ยฉ Polestar
2022 BULLETIN REFERENCE A. RECALL R10202 DESCRIPTION B. VEHICLES INVOLVED C. PORT VEHICLES D. PARTS INFORMATION/PARTS RETURN E. OWNER NOTIFICATION F. VEHICLES IN INVENTORY G. SERVICE POINT RESPONSIBILITY H. TECHNICIAN COMPETENCY REQUIREMENT I. REIMBURSEMENT PROCEDURES & ALLOWANCE A. RECALL R10202 DESCRIPTION Polestar
Automotive USA on behalf of Polestar
Performance AB, have decided to launch Recall R10202 on certain model year 2020 – 2021 Polestar
1 vehicles. Polestar
investigations have shown a potential issue with the high-voltage battery
in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged. There is a potential risk of a fire when the battery is fully charged. To remedy concerned vehicles, Polestar
will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine. Page 2 of 3 2022-12-16 Service Manager Bulletin R10202 The permanent remedy is to replace all defective hardware. Polestar
is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second Recall. Polestar
estimates the start date for repairs to begin at the end of quarter 2, 2023. WHAT SHOULD YOUR CUSTOMERS DO NOW? We have no reports of incidents related to the issue; however, we encourage customers to contact their Service Point and have this repair completed as soon as possible. B. VEHICLES INVOLVED NOTE: SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL. Vehicle eligibility must be confirmed: โข Vehicle Inquiry โ Warranty Vehicle Inquiry where the message โRecall R10202 PHEV Batteryโ will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10202 has not been completed. Eligibility can also be confirmed in VIDA. All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades. All open Recall, Service Campaigns or Service Action repairs must be completed. C. PORT VEHICLES NOT all eligible vehicles arriving from the ports will have this recall completed. Vehicle eligibility must be confirmed as outlined in Step B. above. D. PARTS / PARTS RETURN Please refer to Parts Bulletin R10202. No parts to be returned required for this recall. E. OWNER NOTIFICATION An owner notification will be sent out that will notify the owner of this recall instructing them to contact their Polestar
Service Point and request an appointment to have this repair completed. F. VEHICLES IN INVENTORY New Vehicles in Inventory It is a violation of federal law for a retailer to deliver any new Polestar
that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $22,723 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. Used Vehicles in Inventory Polestar
is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety. 2022-12-16 Page 3 of 3 Service Manager Bulletin R10202 What does this mean for customers? Customers will not be able to take delivery of affected vehicles until the recall has been completed. G. SERVICE POINT RESPONSIBILITY All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle. H. TECHNICIAN COMPETENCY REQUIREMENT The technician competency requirement for this campaign repair is: Level 2 โ Certified Tech. I. REIMBURSEMENT PROCEDURES & ALLOWNACE Recall R10202 claims should be submitted using the LONG FORM application only. Claim Type: R10202 Cause Code: 02 CSC Code: XW Main OP: 99941-3 Failed Part No: 32397350 (BECM 80% fix) Operation Number Repair Description Qty Models Labor Time 99940-2 Software update acc. To QB 1 Polestar
1 0.5 99941-3 Software update acc. To QB 1 Polestar
1 0.2 IMPORTANT NOTE: Software should be downloaded in this order: 1. Total Upgrade. 2. BECM 80% fix. *Labor times provided are current at the time of release and are subject to change: Claims will be paid at the time in effect on the repair date.
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STEVE DEGRAZIO โ HEAD OF QUALITY, CAR SERVICE & REPAIR EXPERIENCE, NORTH AMERICA December 15, 2022 Subject: Recall R10202 TO: All U.S and Canadian Sales and Service Points NEW VEHICLES IN RETAILER INVENTORY It is a violation of federal law for a retailer to deliver any new Polestar
that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $22,723 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. USED VEHICLES IN INVENTORY Polestar
is ordering the stop-delivery of affected vehicles in auction and inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with Polestar
commitment to safety. Additionally, while Federal law does not prohibit the sale of used vehicles with open recalls, the sale of such cars could violate certain state laws and create liability on behalf of the service point. What does this mean for customers? Customers will not be able to take delivery of affected vehicles until the recall has been completed. When will this be resolved? Polestar
Automotive USA on behalf of Polestar
Performance AB, have decided to launch Recall R10202 on certain model year 2020 – 2021 Polestar
1 vehicles. Polestar
investigations have shown a potential issue with the high-voltage battery
in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged. There is a potential risk of a fire when the battery is fully charged. To remedy concerned vehicles, Polestar
will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine. The permanent remedy is to replace all defective hardware. Polestar
is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second Recall. Polestar
estimates the start date for repairs to begin at the end of quarter 2, 2023. Polestar
Automotive USA Inc. 777 MacArthur Blvd Page 1 of 2 Mahwah, NJ 07430 Telephone +1-201-981-7066 Vehicle eligibility must be confirmed: โข Vehicle Inquiry โ Warranty Vehicle Inquiry where the message “Recall R10202 PHEV Batteryโ will appear for eligible vehicles, F4+History from the main Inquiry menu must be selected to confirm Recall R10202 has not been completed. Eligibility can also be confirmed in VIDA. โข Recall R10202 eligible vehicles not yet delivered to end customers must be corrected prior to delivery. All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades. All open Recall, Service Campaigns or Service Action repairs must be completed. OWNER NOTIFICATION An owner notification will be sent out that will notify the owner of this recall instructing them to contact their Polestar
Service Point and request an appointment to have this repair completed. PORT VEHICLES NOT all eligible vehicles arriving from the ports will have this recall completed. Vehicle eligibility must be confirmed. PARTS / PARTS RETURN Please refer to Parts Bulletin R10202 which will be released shortly. No parts are required to be returned for this recall. CLAIM SUBMISSION A Quality Bulletin will be released shortly. Please refer to the claim submission information in the Quality Bulletin. SERVICE POINT RESPONSIBILITIES Service Point must perform this recall campaign on eligible vehicles regardless of miles/kilometers or vehicle age. All work performed under this recall is free of charge to the owner. As the safety of our customers is our utmost priority, we are taking full responsibility to ensure the highest quality and safety standards for our cars. If you have questions about this recall or any other field service action, please contact me or any member of our Customer Experience Center. Your cooperation in completing this important recall is greatly appreciated. Best regards, Steve DeGrazio Head of Quality, Car Service & Repair Experience, North America 201-981-7066 Steve.degrazio@polestar
.com Page 2 of 2
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Produced and printed in the USA and available as an electronic document. ยฉ Polestar
2023 Polestar
Service and Parts Business Parts Bulletin TITLE: Recall R10202: PHEV Battery Model Year: 2020-2021 Polestar
1 GROUP: 31 NO: R10202 CAR MARKET: United States and Canada REVISIONS: ISSUE DATE: 2023-01-09 STATUS DATE: 2023-01-09 Page 1 of 1 Reference Bulletins: QB R10202 Polestar
Automotive USA on behalf of Polestar
Performance AB, have decided to launch Recall R10202 on certain model year 2020 – 2021 Polestar
1 vehicles. Polestar
investigations have shown a potential issue with the high-voltage battery
in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged. There is a potential risk of a fire when the battery is fully charged. To remedy concerned vehicles, Polestar
will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine. The permanent remedy is to replace all defective hardware. Polestar
is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second Recall. Polestar
estimates the start date for repairs to begin at the end of quarter 2, 2023. The following part numbers apply: Part Number Description Qty 32397350 BECM 80% fix 1 32137209 Total Upgrade 1
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Polestar
A. Owner 13245 Main St. Any City, US 12345-6789 January 31, 2023 IMPORTANT SAFETY RECALL 1 NHTSA RECA 22V-926 THIS NOTICE APPLIES TO YOUR VEHICLE, VIN: LPSBE0YL6LB000210 Dear Polestar
Owner, This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Polestar
Performance AB has decided that a defect which relates to motor vehicle safety exists on certain model year 2020-2021 Polestar
I vehicles. The reason for RecalJ R10202: Polestar
Performance AB investigations have shown a potential issue with the high-voltage battery
in certain PHEV vehicles due to a manufacturing defect potentially leading to overheating of the battery cells when the battery is fully charged. There is a potential risk of a fire when the battery is fully charged. What should you do nowยท? Take your vehicle to an authorized Polestar
Service Point and as an interim solution, a software update will be installed, at no cost to vou, to the vehicle to minimize the risk and to ensure that the vehicle can be charged as nonnal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine. This interim solution will be completed at no cost to vou and can take up to one hour to complete, however due to service scheduling your Polestar
Setvice Point may require your vehicle for a longer period. The interim solution (the software download) will satisfy the requirements of Recall Rl0202. The final solution will be a hardware replacement. When parts become available, Polestar
will send you a follow-up letter to schedule a repair, at no cost to you, and update the software once again to bring the electric d1iving range back to 100%. If you no longer own the vehicle described in this letter, please help us to update our records by sending us the updated owner information. Please refer to our contact information in this letter. Please contact: If you have any questions, please contact Polestar
Customer Suppoit: 777 MacArthur Blvd. Mahwah, NJ 07430 Or by phone at 1-800-806-2504, Monday – Friday, 8:00 am to 8:00 pm. You may also contact us by going to http://w,vw
.polestar
.com/us/contact . We have advised the National Highway Traffic Safety Administration (NHTSA) that we are conducting this recall. If you are unable to have this procedure performed without charge, and within a reasonable period of time you may contact the NHTSA Administrator at: National Highway Traffic Safety Administration 1200 New Jersey Avenue, SE. Washington, DC 20590 Or you can call the toll-free Vehicle Safety Hotline at l-888-327-4236 (TTY: l-800-424-9153). You may also go to their website, http://www.safercar.gov. Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. To learn more about Polestar
safety recalls, visit us at: https ://w\VW
.po lesta r.com/us/reca 11-i nformation/ Thank you for being a member of the Polestar
family. We hope you will appreciate our efforts to continually provide you with updated information of importance to your safety and the quality of your Polestar
I vehicle. Sincerely, Steve DeGrazio Head of Quality, Car Service & Repair Experience, No1th America 201-981-7066 Steve.degrazio@polestar
.com
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