R10202 High-Voltage Battery May Overheat – 2020-2021 Polestar 1

December 14, 2022 NHTSA CAMPAIGN NUMBER: 22V926000

High-Voltage Battery May Overheat

The high-voltage batteryeBay logo overheating increases the risk of a fire.

 

NHTSA Campaign Number: 22V926

Manufacturer PolestareBay logo Automotive USA, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 66

 

Summary

PolestareBay logo Automotive USA, Inc. (PolestareBay logo) is recalling certain 2020-2021 PolestareBay logo 1 vehicles. Defective high-voltage batteryeBay logo cells may cause the battery to overheat when fully charged.

 

Remedy

Dealers will replace the high-voltage batteryeBay logo cells, free of charge. Remedy parts are expected to become ready by June 2023. As an interim repair, owners will need to take their vehicle to a dealership for a software update. Interim notices were mailed January 31, 2023. Owners may contact PolestareBay logo customer service at 1-800-806-2504. PolestareBay logo’s number for this recall is R10202. Note: This recall has been superseded by Recall 23V361 (R102316). Any vehicle that received the interim repair under Recall 22V926 (R10202) will still need to have the remedy for 23V361 (R102316) performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Polestar Recalls

 


RECALL R10202 DESCRIPTION

PolestareBay logo Automotive USA on behalf of PolestareBay logo Performance AB, have decided to launch Recall R10202 on certain model year 2020 – 2021 PolestareBay logo 1 vehicles.

PolestareBay logo investigations have shown a potential issue with the high-voltage batteryeBay logo in a limited number of PHEV vehicles due to a manufacturing defect, potentially leading to overheating of the battery cells when the battery is fully charged.

There is a potential risk of a fire when the battery is fully charged.

To remedy concerned vehicles, PolestareBay logo will as an interim solution, download a software update to the vehicle to minimize the risk and to ensure that the vehicle can be charged as normal. This software update will be an interim solution to prevent the battery to be fully charged, with a reduction of electric driving range as a result, but it does not affect the normal operation of the engine.

The permanent remedy is to replace all defective hardware. PolestareBay logo is now preparing a corrective action for the affected vehicles and the customers will be notified when parts are available through a second Recall. PolestareBay logo estimates the start date for repairs to begin at the end of quarter 2, 2023.

 

WHAT SHOULD YOUR CUSTOMERS DO NOW? 

We have no reports of incidents related to the issue; however, we encourage customers to contact their Service Point and have this repair completed as soon as possible.

 

VEHICLES INVOLVED

NOTE:  SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10202 PHEV Battery” will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10202 has not been completed. Eligibility can also be confirmed in VIDA.

All vehicles must be checked for any incomplete Recalls, Service Campaigns, or Service Upgrades.  All open Recall, Service Campaigns or Service Action repairs must be completed.

 

PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed.  Vehicle eligibility must be confirmed as outlined in Step B. above.

 

PARTS / PARTS RETURN

Please refer to Parts Bulletin R10202. No parts to be returned required for this recall.

 

OWNER NOTIFICATION

An owner notification will be sent out that will notify the owner of this recall instructing them to contact their PolestareBay logo Service Point and request an appointment to have this repair completed.

 

VEHICLES IN INVENTORY

New Vehicles in Inventory

It is a violation of federal law for a retailer to deliver any new PolestareBay logo that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $22,723 per vehicle.

Correct all vehicles in your new vehicle inventory before delivery.

Used Vehicles in Inventory

PolestareBay logo is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety.

 

What does this mean for customers?

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 

SERVICE POINT RESPONSIBILITY

All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.

 

TECHNICIAN COMPETENCY REQUIREMENT

The technician competency requirement for this campaign repair is: Level 2 – Certified Tech.

 


Chronology :

Condition considered critical by Critical Management Team 09.12.2022; Field Service Action decision confirmed by PolestareBay logo 12.14.2022; Condition detected by market; Number of vehicle reports with the condition reported from National Sales Company 0; Total number of cars included in vehicle reports concerning this condition 0; Implementation date of Field Service Action 12.15.2022; Extended chronology of events; VolvoeBay logo Cars inform PolestareBay logo regarding potentially affected batteries 09.07.2022; Start technical investigation regarding potential field service action 09.21.2022; Compare PS1 cell production date with VCC population; Investigate/compare battery usage overtime; Compare hardware differences between PS1 and SPA PHEV; Considered as a critical concern by CCMT 12.14.2022; Field Service Action decision confirmed by VolvoeBay logo Car Corporation 12.15.2022.

 


R102316 – PHEV Battery – 2020-2021 Polestar 1

 

http://oemdtc.com/13907/r102316-phev-battery-2020-2021-polestar-1

 


2 Affected Products

Vehicle

MAKEMODELYEAR
POLESTAReBay logoPOLESTAReBay logo 12020-2021

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V926-3221.PDF 215.632KB

 


Recall Acknowledgement

RCAK-22V926-1194.pdf 645.147KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V926-7102.pdf 145.353KB

 


Remedy Instructions and TSB

RCRIT-22V926-3891.pdf 461.128KB

 


Remedy Instructions and TSB

RCRIT-22V926-1999.pdf 433.803KB

 


Owner Notification Letter(Part 577)

RCONL-22V926-0489.pdf 574.299KB

 


Latest Recalls Documents

 


 

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EVDANCE Level 1&2 EV Charger, Electric Vehicle Portable Charger with 25FT Cable, ETL Listed J1772 EVSE for All EVs & PHEVs, 12A 120V/16A 240V(Black, 16A Max | NEMA 5-15&6-20(Standard Home Plug))
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