May 4, 2023 NHTSA CAMPAIGN NUMBER: 23V325000
Generator Set Fuel Hose May Cause Gas Leak
A gas leak in the presence of an ignition source may increase the risk of fire.
NHTSA Campaign Number: 23V325
Manufacturer Jayco
, Inc.
Components FUEL SYSTEM, GASOLINE, EQUIPMENT
Potential Number of Units Affected 1,124
Summary
Jayco
, Inc. (Jayco
) is recalling certain 2021-2024 Ethos, Expanse, Solstice, and Swift Class B recreational vehicles, equipped with certain Cummins
Onan
QG 2800i, and Onan
QG 2800i EVAP generator sets. The fuel hose between the inline fuel filter and the Injection Pump Module (IPM) may have inadequate clamp force, possibly resulting in a gasoline leak.
Remedy
Dealers will inspect, and replace the fuel hose and clamp, as necessary, free of charge. Owner notification letters are expected to be mailed June 2, 2023. Owners may contact Jayco
customer service at 1-800-283-8267.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
4/13/2023 Cummins
notified Jayco
Compliance by email of their Onan
generator recall.
4/17/2023 The Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to CPAC.
4/19/2023 The Corrective Preventive Action Committee (CPAC) discussed the incident and elevated it to SSC.
4/27/2023 The Safety Steering Committee (SSC) met and voted to proceed with filing a safety recall with NHTSA.
Jayco
is not aware of any warranty claims or injuries related to this matter. Jayco
received one related retail owner complaint.
23E030 Generator Set Fuel Hose May Cause Gas Leak – Cummins Onan QG 2800i, & QG 2800i EVAP Generator Sets
http://oemdtc.com/13451/23e030-generator-set-fuel-hose-may-cause-gas-leak-cummins
-onan
-qg-2800i-qg-2800i-evap-generator-sets
16 Affected Products
Vehicles
3 Associated Documents
Defect Notice 573 Report
RCLRPT-23V325-5148.PDF 215.101KB
Recall 573 Report – 5/5/2023
RCLRPT-23V325-5813.PDF 215.101KB
Recall Acknowledgement
RCAK-23V325-4165.pdf 645.996KB
Latest Recalls Documents
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-325 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco
, Inc. Submission Date : MAY 05, 2023 NHTSA Recall No. : 23V-325 Manufacturer Recall No. : Cummins
23E-030 Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 1,124 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2024 Jayco
/Entegra Coach Ethos Class B, Expanse Class B, Solstice Class B, Swift Class B Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Cummins
provided a list of affected generator serial numbers purchased by Jayco
Inc. and our Regulatory Compliance Team determined the scope from our production records. Production Dates : SEP 30, 2020 – MAR 23, 2023 VIN Range 1 : Begin : 1FDRU8UG0NKA29264 End : 3C6URVUGXLE137011 ✔ Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and the Injection Pump Module (IPM) may have inadequate clamp force, possibly resulting in a gasoline leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gasoline leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : The cause of the issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gasoline. Involved Components : Part 573 Safety Recall Report 23V-325 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Hose, fuel Component Description : Gasoline fuel hose between the IPM and fuel filter Component Part Number : A064P026 Supplier Identification : Component Manufacturer Name : Cummins
, Inc. Address : 301 Washington Street Box 3005, Mail Code 91630 Columbus Indiana 47202 Country : United States Chronology : 4/13/2023 Cummins
notified Jayco
Compliance by email of their Onan
generator recall. 4/17/2023 The Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to CPAC. 4/19/2023 The Corrective Preventive Action Committee (CPAC) discussed the incident and elevated it to SSC. 4/27/2023 The Safety Steering Committee (SSC) met and voted to proceed with filing a safety recall with NHTSA. Jayco
is not aware of any warranty claims or injuries related to this matter. Jayco
received one related retail owner complaint. Description of Remedy : Description of Remedy Program : The remedy consists of inspection and replacement of the fuel hose and clamp. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco
Inc. will file completion reports. How Remedy Component Differs from Recalled Component : The remedy fuel hose has a unique part number A073T925. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production at Cummins
in February 2023. Recall Schedule : Description of Recall Schedule : Jayco
Inc. will notify its dealers and affected retail owners. Part 573 Safety Recall Report 23V-325 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : JUN 02, 2023 – JUN 02, 2023 Planned Owner Notification Date : JUN 02, 2023 – JUN 02, 2023 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-325 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco
, Inc. Submission Date : MAY 04, 2023 NHTSA Recall No. : 23V-325 Manufacturer Recall No. : Cummins20E-030 Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 1,124 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2024 Jayco
/Entegra Coach Ethos Class B, Expanse Class B, Solstice Class B, Swift Class B Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Cummins
provided a list of affected generator serial numbers purchased by Jayco
Inc. and our Regulatory Compliance Team determined the scope from our production records. Production Dates : SEP 30, 2020 – MAR 23, 2023 VIN Range 1 : Begin : 1FDRU8UG0NKA29264 End : 3C6URVUGXLE137011 ✔ Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and the Injection Pump Module (IPM) may have inadequate clamp force, possibly resulting in a gasoline leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gasoline leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : The cause of the issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gasoline. Involved Components : Part 573 Safety Recall Report 23V-325 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Hose, fuel Component Description : Gasoline fuel hose between the IPM and fuel filter Component Part Number : A064P026 Supplier Identification : Component Manufacturer Name : Cummins
, Inc. Address : 301 Washington Street Box 3005, Mail Code 91630 Columbus Indiana 47202 Country : United States Chronology : 4/13/2023 Cummins
notified Jayco
Compliance by email of their Onan
generator recall. 4/17/2023 The Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to CPAC. 4/19/2023 The Corrective Preventive Action Committee (CPAC) discussed the incident and elevated it to SSC. 4/27/2023 The Safety Steering Committee (SSC) met and voted to proceed with filing a safety recall with NHTSA. Jayco
is not aware of any warranty claims or injuries related to this matter. Jayco
received one related retail owner complaint. Description of Remedy : Description of Remedy Program : The remedy consists of inspection and replacement of the fuel hose and clamp. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco
Inc. will file completion reports. How Remedy Component Differs from Recalled Component : The remedy fuel hose has a unique part number A073T925. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production at Cummins
in February 2023. Recall Schedule : Description of Recall Schedule : Jayco
Inc. will notify its dealers and affected retail owners. Part 573 Safety Recall Report 23V-325 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : JUN 02, 2023 – JUN 02, 2023 Planned Owner Notification Date : JUN 02, 2023 – JUN 02, 2023 * NR – Not Reported
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