604RSB – Seat Belt Mounting Bracket May Fail – 2019-2023 Newmar Bay Star, 2020-2023 Bay Star Sport, & 2022-2023 Super Star Motorhomes

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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-469 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Newmar Corporation Submission Date : JUL 07, 2023 NHTSA Recall No. : 23V-469 Manufacturer Recall No. : 604 RSB Manufacturer Information : Manufacturer Name : Newmar Corporation Address : 355 North Delaware Street PO Box 30 Nappanee IN 46550 Company phone : 574-773-7791 Population : Number of potentially involved : 368 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2019-2023 Newmar Bay Star Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Newmar Corporation identified a seatbelt mounting bracket that was being modified on certain Newmar models.The modified bracket was tested and found to not be in compliance with FMVSS 207/210. A seatbelt anchorage that does not meet FMVSS 207/210 could fail in an accident which could increase the risk of an injury. Bay Star = 179 Production Dates : NOV 29, 2017 – JUN 19, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2020-2023 Newmar Bay Star Sport Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : Newmar Corporation identified a seatbelt mounting bracket that was being modified on certain Newmar models. The modified bracket was tested and found to not be in compliance with FMVSS 207/210. A seatbelt anchorage that does not meet FMVSS 207/210 could fail in an accident which could increase the risk of an injury. Bay Star Sport = 86 Production Dates : SEP 18, 2019 – JUN 19, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-469 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2022-2023 Newmar Super Star Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Newmar Corporation identified a seatbelt mounting bracket that was being modified on certain Newmar models. The modified bracket was tested and found to not be in compliance with FMVSS 207/210. A seatbelt anchorage that does not meet FMVSS 207/210 could fail in an accident which could increase the risk of an injury. Super Star = 103 Production Dates : JAN 18, 2021 – JUN 19, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Newmar Corporation identified a seatbelt mounting bracket that was being modified on certain Newmar models. The modified bracket was tested and found to not be in compliance with FMVSS 207/210. FMVSS 1 : 210 – Seat belt assembly anchorages FMVSS 2 : 207 – Seating systems Description of the Safety Risk : A seatbelt anchorage that does not meet FMVSS 207/210 could fail in an accident which could increase the risk of an injury. Description of the Cause : Newmar production modified the seatbelt mounting bracket to avoid an interference with a slideout roller on certain models equipped with a televator in the slideout. Identification of Any Warning that can Occur : NR Involved Components : Component Name 1 : Seatbelt Mounting Bracket Component Description : Bracket for anchoring Seatbelts to slideout floor Component Part Number : 120502 Supplier Identification : Component Manufacturer Name : Newmar Corp Part 573 Safety Recall Report 23V-469 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Address : 355 N. Delaware St PO Box 30 Nappanee Indiana 46550 Country : United States Chronology : In September 2022, Production notified Slideout Engineering of interference with seatbelt mounting bracket and the slideout roller location in the floor causing them to cut the bracket. Engineering reviewed design and determined a test was required to understand the consequence of the modification. The test was completed with a failing test. In early to mid-June 2023, the issue was raised to the Enterprise Product Safety and Compliance team and an investigation was opened. After determining scope, the issue and population list was brought to the Warranty Reduction Meeting for discussion and was determined the issue should be escalated to the Product Safety Committee for review. On June 29, 2023, the issue was presented to the Product Safety Committee, and it was decided to submit a notice of non-compliance to NHSTA and to conduct a recall to fix any units built with the suspect seatbelt mounting bracket. Description of Remedy : Description of Remedy Program : Newmar Corporation will be conducting this recall in its entirety. Newmar will notify the owner by mail and instruct them to take their motorhome to an authorized service facility to have a new seatbelt mounting bracket along with additional fasteners to bring the dinette seatbelt into compliance with FMVSS 207/210 requirements. All repairs will be at no cost to the customer. If the customer has had repairs performed before receiving notification of recall letter they may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy. Call Newmar Service at 800-731-8300 How Remedy Component Differs from Recalled Component : New seatbelt mounting bracket and fasteners tested for FMVSS 207/210 compliance. New seatbelt mounting bracket and fasteners to not cause any interference with slideout rollers and production will not have to modify the bracket. Identify How/When Recall Condition was Corrected in Production : New Seatbelt mounting bracket tested for FMVSS 207/210 compliance is being used on all units produced from the last unit identified to have the suspected modified seatbelt mounting bracket. Recall Schedule : Description of Recall Schedule : Newmar will send customer and dealer letters on or before 9/5/2023 Planned Dealer Notification Date : SEP 05, 2023 – SEP 05, 2023 Part 573 Safety Recall Report 23V-469 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : SEP 05, 2023 – SEP 05, 2023 * NR – Not Reported

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NEWMAR CORPORATION NEWMARCORP.COM NEWMAR CORPORATION · 355 N DELAWARE ST · NAPPANEE, IN 46550-0030 (574) 773-7791 · FAX (574) 773-5153 · WWW.NEWMARCORP.COM Page 1 of 1 7/7/2023 VIA E-MAIL RECEIPT CONFIRMATION REQUESTED Mr. Greg Rea Associate Administrator for Enforcement NHTSA NEF-200, Room W45-306 1200 New Jersey Avenue, SE Washington, DC 20590 Re: Newmar Corporation Part 573 Defect and Noncompliance Information Report Mr. Rea: Following is a compulsory ‘defect and noncompliance information report’ pursuant to 49 U.S.C. Chapter 301 and 49 CFR Part 573.6. Newmar Corporation is reporting this recall campaign concerning specific seatbelt mounting bracket modification taking bracket out of compliance with FMVSS 207/210 requirements. Newmar Corp. will assume responsibility for coordinating and executing this recall, in its entirety. If you need any additional information regarding this recall campaign, please feel free to contact me at (574) 773-7791, Ext. 3443. Sincerely, Rodney Newcomer Codes and Compliance Manager Newmar Corporation [email protected]

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NEWMAR CORPORATION NEWMARCORP.COM NEWMAR CORPORATION · 355 N DELAWARE ST · NAPPANEE, IN 46550-0030 (574) 773-7791 · FAX (574) 773-5153 · WWW.NEWMARCORP.COM Page 1 of 2 7/7/2023 Defect and Noncompliance Information Report Newmar Corporation discovered a potential non-compliance relating to motor vehicle safety that may exist in the vehicles listed below. Newmar Corporation is furnishing notification to the National Highway Traffic Safety Administration pursuant to 49 U.S.C. Chapter 301 and 49 CFR Part 573.6. Newmar Corporation’s Recall Service Bulletin number is 604 RSB. Final Stage Vehicle Manufacturer Newmar Corporation 355 N Delaware St. Nappanee, IN 46550-0030 Inquiries should be directed to: Rodney Newcomer Codes and Compliance Manager Newmar Corporation 355 N. Delaware St. Nappanee, IN 46550-0030 Phone: (574) 773-7791 Fax: (574) 773-2007 Identification of Vehicles The vehicle models involved in this recall are: 2020-2023 Bay Star Sport Class A motorhomes. 2019-2023 Bay Star Class A motorhomes. 2022-2023 Super Star Class C motorhomes. These vehicles were built between 6/7/2018 and 6/19/2023. Comprehensive Vehicle Population The total number of vehicles included in this campaign is 368. Effected Population Assessment 100% of the vehicles identified above may contain defective equipment. Defect Description: Newmar Corporation identified a seatbelt mounting bracket that was being modified on certain Newmar models. The modified bracket was tested and found to not be in compliance with FMVSS 207/210. Page 2 of 2 Safety Risk: A seatbelt anchorage that does not meet FMVSS 207/210 could fail in an accident which could increase the risk of an injury. Cause: Newmar production modified the seatbelt mounting bracket to avoid an interference with a slideout roller on certain models equipped with a televator in the slideout. Principle Event Chronology In September 2022, Production notified Slideout Engineering of interference with seatbelt mounting bracket and the slideout roller location in the floor causing them to cut the bracket. Engineering reviewed design and determined a test was required to understand the consequence of the modification. The test was completed with a failing test. In early to mid-June 2023, the issue was raised to the Enterprise Product Safety and Compliance team and an investigation was opened. After determining scope, the issue and population list was brought to the Warranty Reduction Meeting for discussion and was determined the issue should be escalated to the Product Safety Committee for review. On June 29, 2023, the issue was presented to the Product Safety Committee, and it was decided to submit a notice of non-compliance to NHSTA and to conduct a recall to fix any units built with the suspect seatbelt mounting bracket. Newmar Corporation is not aware of any property damage, injury, or death, in vehicles manufactured by Newmar Corporation, attributed directly or indirectly to this non-compliance. At the time of this letter Newmar Corporation has not received any customer complaints or warranty claims for this recall. Defect Remedy Program Newmar Corporation will be conducting this recall in its entirety. Newmar will notify the owner by mail and instruct them to take their motorhome to an authorized service facility to have a new seatbelt mounting bracket along with additional fasteners to bring the dinette seatbelt into compliance with FMVSS 207/210 requirements. All repairs will be at no cost to the customer. If the customer has had the repair performed before receiving this letter, they may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy. For additional information, contact Newmar Corporation at: Service Department Newmar Corporation 355 N Delaware St Nappanee, IN 46550-0030 Phone – 1-800-731-8300 Distributed Notices and Other Communications Owner and dealer letters will be sent out on or before 9/5/2023 This report prepared by: Rodney Newcomer Codes and Compliance Manager Newmar Corporation

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Dinete Seat Belt Bracket Recall Work Instruc􀆟ons The following instruc􀆟ons contain references to Newmar part numbers. For more informa􀆟on, see the atached prints. 1. Extend the slideout containing the dinete. 2. Remove the dinete cushion from the seat facing the front of the coach. 3. Pull open the dinete drawer. 4. Remove the nuts and washers from the seat belt bolts. Set them aside with the seatbelt(s) for reuse later. 5. Mark the orienta􀆟on of the exis􀆟ng seatbelt plate on the botom of the slideout floor. Then push the seat belt bolts down from the top side, tapping lightly if needed. 6. Look at the seat frame just below the side panel, locate the lag screws on the frame, and set them aside for later. 7. Remove the four screws securing the seat frame to the floor. 8. Remove the dinete assembly and set it aside for later. 9. Put plate (167118) on top of the carpet in the corner of the slideout wall and televator cabinet. Using a u􀆟lity knife, carefully cut the carpet around the edge of the bracket. 10. Remove the bracket. Then remove the cut piece of carpet, along with any remaining staples. 11. Put plate (167118) back into the corner against the bare wood floor. 12. Using a #1 drill bit, drill each of the holes in the side lip of the plate (167118) into the televator cabinet and the sidewall. On the side wall, only drill through the first layer of structure tubing (three holes in the wall) in the wall, and on the televator cabinet frame, drill through both sides of the structure tubing (two holes in cabinet frame). 13. Using screws (167282), start fastening the plate (167118) to the televator cabinet first. Then screw it to the sidewall. 14. In the forward two holes in the televator frame, remove the screws, and drill through the floor with a 3/8” drill bit. 15. S􀆟ck carriage bolts (136657) with plates (167208) up from the botom and fasten the plates with screws (149070). 16. Install washers (45016) and locking nuts (31081) on the bolts coming through the televator frame and 􀆟ghten. Do not over􀆟ghten, as it may crush the aluminum tubing. 17. Set the dinete seat back against the wall and televator cabinet. 18. Use four screws (113970) to screw the dinete back into the floor. 19. Fasten the dinete frame with hex self-drill screws (135164) just under the dinete side cushion. 20. With a 3/16” drill bit, drill two holes through the dinete steel frame through the televator cabinet frame and install two hex self-drill screws (135164). 21. Remove the seatbelt bolts and plate under the slideout. Then redrill 3/8” holes through the seat frame/floor for the seat belt (if needed) to realign with the exis􀆟ng holes. 22. (Note: This step may be easiest with an extra set of hands.) One person on the outside of the coach should reinstall the carriage bolts and seatbelt plate (in the same orienta􀆟on when the bolts and plate were removed) up through the floor while another person inside the coach re-installs the seatbelts and washers/nuts, then fully 􀆟ghten with a torque wrench to 78 􀅌. lbs. 23. Above the dinete seat, measure from the televator cabinet to the fascia and subtract ½”. Using that measurement below the seat back, drill a hole through the dinete seat frame into the sidewall. Move back toward the televator cabinet approximately ½” and drill another hole through the dinete frame into sidewall using a 3/16” drill bit. The goal is to have two fasteners hit the aluminum tube at the front wall structure. Install two hex self-drill screws (167281). 24. Make sure all bolts and screws are 􀆟ght, and the seat belt bolts are torqued. Pull up on the seatbelts and route them behind the dinete seat cushion frame. Install the dinete seat cushion, close the drawer, and test the slideout opera􀆟on to ensure no bolts or plates are interfering with the slide. TITLE SEE PRINT INDEX USAGE DRAWN CHECKED DWG NO ASSEMBLY, MAIN jkeck DATE DATE SHEET 1 OF 1 PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 2 31081 NUT, NYLOCK, 0.375-16 2 2 45016 WASHER, 0.375 3 4 135164 SCREW, HEX, SELF DRILL, 0.250-14 X 3.000 4 2 136657 BOLT, CARRIAGE, 0.375-16 X 4.500 5 4 149070 SCREW, PAN, #8 X 0.750 6 1 167118 BRACKET, TELEVATOR, SEATBELT BRACE 7 2 167208 PLATE, TELEVATOR CARRIAGE BOLT 8 2 167281 SCREW, HEX, SELF DRILL, 0.250-14 X 3.500 9 5 167282 SCREW, FLAT HEAD, CUTTING, 0.250-20 X 1.500 7 4 1 2 9 6 3 8 NOTES: 1. PATH: P:\SLIDEOUT\Seatbelt_Testing\2023\41W-1TE23A\INVENTOR\ASSEMBLY, MAIN.dwg 5

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