23-20 MC – Engine May Stall – 2023 Kawasaki ZX400SPFNL Motorcycles

July 26, 2023 NHTSA CAMPAIGN NUMBER: 23V515000

Engine May Stall

An engine stall can increase the risk of a crash.

 

NHTSA Campaign Number: 23V515

Manufacturer KawasakieBay logo Motors Corp., U.S.A.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 991

 

Summary

KawasakieBay logo Motors Corp., U.S.A. (KMC) is recalling certain 2023 ZX400SPFNL motorcycles. The alternator may fail due to a loose connection between the rotor and crank shaft, causing an engine stall.

 

Remedy

No remedy has been established at this time. The manufacturer has not yet provided a schedule for recall notification. Owners may contact KMC customer service at 1-866-802-9381.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Please be reminded of the following requirements:

You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers. Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).

Please be reminded that under 49 U.S.C. § 30112(a)(3), it is illegal for a manufacturer, to sell, offer for sale, import, or introduce or deliver into interstate commerce, a motor vehicle or item of motor vehicle equipment that contains a safety defect once the manufacturer has notified NHTSA about that safety defect. This prohibition does not apply once the motor vehicle or motor vehicle equipment has been remedied according to the manufacturer’s instructions.

As stated in 49 U.S.C. § 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.

 


Chronology :

  • April 2023: KawasakieBay logo Motors, Ltd (KML) received a report from KawasakieBay logo Motors Corp., U.S.A. (KMC) that one of these vehicles had problems starting. KML Quality Assurance Division started an investigation of the cause.
  • June 2023: KML received a 2nd case report from Chinese distributor (KMSH) that “the engine cannot restart”.
  • June 2023: KML inspected the vehicle which reported this 2nd incident of starting problems and found that the alternator rotor and the alternator rotor bolt were loose.
  • July 2023: After investigating the manufacturing process for this model, KML determined that the cause of this problem was improper degreasing of the crank shaft prior to installation of the alternator rotor or improper tightening of the alternator rotor bolt during the manufacturing process.
  • July 21, 2023:KML decided to initiate a recall campaign. KawasakieBay logo Motors Corp., U.S.A. has not received any warranty claims, injuries or crashes related to this issue in the U.S. market.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
KAWASAKIeBay logoZX4002023

 


5 Associated Documents

Recall Acknowledgement

RCAK-23V515-8306.pdf 647.031KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V515-1082.pdf 41.341KB

 


Defect Notice 573 Report

RCLRPT-23V515-6993.PDF 212.474KB

 


Recall 573 Report – August 3, 2023

RCLRPT-23V515-3269.PDF 217.153KB

 


Recall 573 Report – August 4, 2023

RCLRPT-23V515-4321.PDF 217.232KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V515&docType=RCL

 


 

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Last update on 2026-05-23 / Affiliate links / Images from Amazon Product Advertising API


 

 


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