August 8, 2023 NHTSA CAMPAIGN NUMBER: 23V561000
Generator Set Fuel Hose May Cause Gas Leak
A gas leak in the presence of an ignition source increases the risk of fire.
NHTSA Campaign Number: 23V561
Manufacturer Explorer Van Company
Components FUEL SYSTEM, GASOLINE
Potential Number of Units Affected 8
Summary
Explorer Van Company (Explorer) is recalling certain 2020-2022 upfitted GMC
Savana and 2020 upfitted Ford Transit vans, equipped with certain Onan QG 2800i generator sets. The fuel hose between the fuel filter and Injection Pump Module (IPM) may not be properly secured, which can cause a gas leak.
Remedy
Dealers will inspect and replace the fuel hose and clamps as necessary, free of charge. Owner notification letters are expected to be mailed August 8, 2023. Owners may contact Explorer customer service at 1-574-267-7666. Explorer’s number for this recall is PG5215.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
23E030 Generator Set Fuel Hose May Cause Gas Leak – Cummins Onan QG 2800i, & QG 2800i EVAP Generator Sets
http://oemdtc.com/13451/23e030-generator-set-fuel-hose-may-cause-gas-leak-cummins-onan-qg-2800i-qg-2800i-evap-generator-sets
4 Affected Products
Vehicles
4 Associated Documents
Recall Acknowledgement
RCAK-23V561-9206.pdf 737.382KB
Defect Notice 573 Report
RCLRPT-23V561-6903.PDF 212.301KB
Recall 573 Report – 8/11/2023
RCLRPT-23V561-2762.PDF 212.574KB
Recall 573 Report – 8/22/2023
RCLRPT-23V561-4775.PDF 213.734KB
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-561 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Explorer Van Company Submission Date : AUG 08, 2023 NHTSA Recall No. : 23V-561 Manufacturer Recall No. : PG5215 Manufacturer Information : Manufacturer Name : Explorer Van Company Address : 2749 Fox Farm Rd Warsaw IN 46580 Company phone : 267-7666 Population : Number of potentially involved : 8 Estimated percentage with defect : 75 % Vehicle Information : Vehicle 1 : 2020-2022 GMC SAVANA Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : A Production Dates : FEB 05, 2020 – AUG 23, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and pump may have inadequate clamp force, possibly resulting in a gas leak FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gas leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : Cause of issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gas Involved Components : Part 573 Safety Recall Report 23V-561 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Onan OG 2800i Component Description : Generator Component Part Number : 2.8hglaa-8302a Supplier Identification : Component Manufacturer Name : Cummins Inc Address : Po Box 3005 Mail Code COB118 Columbus Ohio 47202-3005 Country : United States Chronology : NR Description of Remedy : Description of Remedy Program : NR How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : O Planned Dealer Notification Date : AUG 08, 2023 – SEP 08, 2023 Planned Owner Notification Date : AUG 08, 2023 – SEP 08, 2023 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-561 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Explorer Van Company Submission Date : AUG 11, 2023 NHTSA Recall No. : 23V-561 Manufacturer Recall No. : PG5215 Manufacturer Information : Manufacturer Name : Explorer Van Company Address : 2749 Fox Farm Rd Warsaw IN 46580 Company phone : 1-574-267-7666 Population : Number of potentially involved : 8 Estimated percentage with defect : 75 % Vehicle Information : Vehicle 1 : 2020-2022 GMC SAVANA Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : A Production Dates : FEB 05, 2020 – AUG 23, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2020-2020 FORD TRANSIT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : POSSIBLE DEFECTIVE GENERATOR Production Dates : FEB 01, 2021 – FEB 08, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and pump may have inadequate clamp force, possibly resulting in a gas leak FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gas leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : Cause of issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gas Part 573 Safety Recall Report 23V-561 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : Onan OG 2800i Component Description : Generator Component Part Number : 2.8hglaa-8302a Supplier Identification : Component Manufacturer Name : Cummins Inc Address : Po Box 3005 Mail Code COB118 Columbus Ohio 47202-3005 Country : United States Chronology : NR Description of Remedy : Description of Remedy Program : NR How Remedy Component Differs from Recalled Component : NR Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : O Planned Dealer Notification Date : AUG 08, 2023 – SEP 08, 2023 Planned Owner Notification Date : AUG 08, 2023 – SEP 08, 2023 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-561 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Explorer Van Company Submission Date : AUG 22, 2023 NHTSA Recall No. : 23V-561 Manufacturer Recall No. : PG5215 Manufacturer Information : Manufacturer Name : Explorer Van Company Address : 2749 Fox Farm Rd Warsaw IN 46580 Company phone : 1-574-267-7666 Population : Number of potentially involved : 8 Estimated percentage with defect : 75 % Vehicle Information : Vehicle 1 : 2020-2022 GMC SAVANA Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : A Production Dates : FEB 05, 2020 – AUG 23, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2020-2020 FORD TRANSIT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : VAN Power Train : GAS Descriptive Information : POSSIBLE DEFECTIVE GENERATOR Production Dates : FEB 01, 2021 – FEB 08, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel hose between the inline fuel filter and pump may have inadequate clamp force, possibly resulting in a gas leak FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A gas leak in the presence of an ignition source may increase the risk of fire. Description of the Cause : Cause of issue is an inadequate specification of the fuel hose. Identification of Any Warning that can Occur : Bystanders may see or smell gas Part 573 Safety Recall Report 23V-561 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : Onan OG 2800i Component Description : Generator Component Part Number : 2.8hglaa-8302a Supplier Identification : Component Manufacturer Name : Cummins Inc Address : Po Box 3005 Mail Code COB118 Columbus Ohio 47202-3005 Country : United States Chronology : 1/18/2023-1/22/2023 Cummins received reports of fuel leaks on the subject generators * assembled a team to investigate the issue. 2/10/23-2/21/23 Cummins initiated a stop-ship on the subject generators form the manufacturing and distribution center as the continued investigation. Engineers determined that inadequate specification of the hose was the cause & released a new part number for a remedy hose to meet the requirements 2/22/2023-3/09/23 Cummins conducted a product safety hazard analysis to evaluate the potential safety risk on fielded units 3/10/23-3/28/23 Cummins escalated the issue through its product safety defect determination process 3/28/23 based upon the results cummins safety board decided to conduct a safety campaign to address the condition, to date there have been no reports of fires, injuries, related to this issue. Description of Remedy : Description of Remedy Program : Cummins remedy is to inspect and if the unit has a defect to replace the subject fuel hose and associated clamps. A recall specific reimbursement plan will be provided on the recall portal for those units not covered by the manufacturer’s limited warranty. Cummins will be handling any reimbursement necessary. How Remedy Component Differs from Recalled Component : The remedy fuel hose has a unique part number a073t925 Part 573 Safety Recall Report 23V-561 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : Cummins began production of the remedy fuel hose on 2/21/23 Recall Schedule : Description of Recall Schedule : O Planned Dealer Notification Date : AUG 08, 2023 – SEP 08, 2023 Planned Owner Notification Date : AUG 08, 2023 – SEP 08, 2023 * NR – Not Reported
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