October 26, 2023 NHTSA CAMPAIGN NUMBER: 23V717000
An unsecured seat belt connection may not properly restrain an occupant during a crash, increasing their risk of injury.
NHTSA Campaign Number: 23V717
Manufacturer PACCAR
Incorporated
Components SEAT BELTS
Potential Number of Units Affected 3,841
Summary
PACCAR
Incorporated (PACCAR
) is recalling certain 2020 Kenworth
T660, 2018-2024 Kenworth
T800 and W900 vehicles. An additional spacer may have been added to the joint that connects the seat to the seat belt tether and buckle, causing an unsecured connection.
Remedy
Dealers will inspect and remove the additional spacer and replace the bolt, as necessary, free of charge. Owner notification letters are expected to be mailed December 25, 2023. Owners may contact PACCAR
’s customer service at 1-425-828-5888. PACCAR
’s number for this recall is 23KWK.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
03-09-23: Safety and compliance notified by PACCAR
plant that additional seat spacer was being used with certain seat configurations. The team suspected this configuration had not been validated via a seat pull test. Investigation opened.
03-23-23: Materials ordered for testing.
06-19-23: Materials arrived for testing.
08-09-23: Testing complete. Certain configurations did not pass, with a cracked weld observed on the seat.
08-16-23: Seat supplier evaluated welds, and determined they are consistent with design intent.
10-13-23: Investigation summarized for Safety Committee review.
10-19-23: Safety Committee meeting held. The Safety Committee concurs that a safety related defect exists and that the affected population shall be recalled.
As of 10/19/2023, PACCAR
received zero (0) warranty claims and zero (0) reports about trucks in the field that may be related. No reports of deaths or injuries have been received.
15 Affected Products
Vehicles
2 Associated Documents
Recall Acknowledgement
RCAK-23V717-4984.pdf 645.991KB
Defect Notice 573 Report
RCLRPT-23V717-2496.PDF 215.471KB
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-717 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : PACCAR
Incorporated Submission Date : OCT 26, 2023 NHTSA Recall No. : 23V-717 Manufacturer Recall No. : 23KWK Manufacturer Information : Manufacturer Name : PACCAR
Incorporated Address : 777 106TH AVENUE NORTHEAST BELLEVUE WA 98004 Company phone : 940 591 4220 Population : Number of potentially involved : 3,841 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2020 Kenworth
T660 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Vehicles with a specific seat variant and an additional spacer. A total of 3 of this make/model are included in the population and are all gliders. Production Dates : SEP 10, 2019 – OCT 08, 2019 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2018-2024 Kenworth
T800 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Vehicles with a specific seat variant and an additional spacer. A total of 437 of this make/model are included in the population. Production Dates : MAR 17, 2017 – MAR 09, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 23V-717 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2018-2024 Kenworth
W900 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Vehicles with a specific seat variant and an additional spacer. A total of 3401 of this make/model are included in the population. Production Dates : APR 26, 2017 – MAR 10, 2023 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : An additional spacer was included in the joint connecting the seat structure to the seatbelt tether and buckle on certain seats. This spacer results in an increased moment arm on the seat structure, which increases the load on the joint, and failed internal testing. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A failed joint connecting the seat structure, seatbelt tether and buckle may allow the seatbelt to slip when fully loaded by the weight of the seat occupant during a severe collision, which may increase the risk of injury. Description of the Cause : While reviewing potential options to mitigate a seat cushion wear concern, an engineer identified other configurations which utilized a spacer. This spacer was added to the assembly of certain seat configurations without first verifying whether there would be an effect on joint integrity. Identification of Any Warning that can Occur : None Involved Components : Component Name 1 : Seat Assembly Component Description : Seat Assembly Component Part Number : NA Supplier Identification : Component Manufacturer Part 573 Safety Recall Report 23V-717 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Name : PACCAR
Address : 777 106th Ave NE Bellevue Washington 98004 Country : United States Chronology : 03-09-23: Safety and compliance notified by PACCAR
plant that additional seat spacer was being used with certain seat configurations. The team suspected this configuration had not been validated via a seat pull test. Investigation opened. 03-23-23: Materials ordered for testing. 06-19-23: Materials arrived for testing. 08-09-23: Testing complete. Certain configurations did not pass, with a cracked weld observed on the seat. 08-16-23: Seat supplier evaluated welds, and determined they are consistent with design intent. 10-13-23: Investigation summarized for Safety Committee review. 10-19-23: Safety Committee meeting held. The Safety Committee concurs that a safety related defect exists and that the affected population shall be recalled. As of 10/19/2023, PACCAR
received zero (0) warranty claims and zero (0) reports about trucks in the field that may be related. No reports of deaths or injuries have been received. Description of Remedy : Description of Remedy Program : Affected vehicle owners will be notified and dealers will inspect and remove the spacer from the ICP bar joint, replace the bolt with the proper length and re-torque free of charge. Owners who incurred costs to obtain a remedy for the problem addressed by the recall in advance of receiving notification may seek reimbursement through the process outlined in the general reimbursement plan on file. How Remedy Component Differs from Recalled Component : Remedied assemblies will not include the spacer. Identify How/When Recall Condition was Corrected in Production : The additional spacer was no longer included in the seat assembly. This was completed for all vehicles as of March 11, 2023. Recall Schedule : Description of Recall Schedule : Notifications will be sent within 60 days. Part 573 Safety Recall Report 23V-717 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : DEC 25, 2023 – DEC 25, 2023 Planned Owner Notification Date : DEC 25, 2023 – DEC 25, 2023 * NR – Not Reported
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