December 10, 2020 NHTSA CAMPAIGN NUMBER: 20V765000
Hydraulic Check Valve May Have Snap Ring Failure
Unintended boom movement may result in potential injury and or property damage.
NHTSA Campaign Number: 20V765
Manufacturer Altec Industries, Inc.
Components EQUIPMENT
Potential Number of Units Affected 4,987
Summary
Altec Industries, Inc. (Altec) is recalling certain 2018-2020 AA, AM, AN, A-Class, TA, DM, DL, DXXXX, DC, and DT digger derricks and aerial device vehicles equipped with a DC pump. A hydraulic check valve can have a snap ring failure resulting in the snap ring becoming lodged in a counterbalance or control valve allowing continued movement.
Remedy
Altec will notify owners, and dealers will replace the valve’s snap ring, free of charge. The recall began February 9, 2021. Owners may contact Altec customer service at 1-877-462-5832. Altec’s number for this recall is CSN 787.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
February 8, 2021
Dear Altec Owner,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act, and Canada Motor Vehicle Safety Act.
Altec Industries, Inc. has decided that a defect which relates to motor vehicle safety exists in certain DC, DLB, DMB, DHB, DHH, DHE, D2/3/4B, D3H, DT65H, and DT80 series derricks and certain AA, AM, AN, and TA45/50/55 series aerial devices.
These units may have a check valve in the hydraulic system that has the potential for failure. When the check valve fails, it can produce metal fragments that can lodge in components in the hydraulic system such as a control valve, relief valve, or counterbalance valve. This can cause continued function movement after the control is released, failure of a function to operate in one direction, or cylinder drift. Death or serious injury can result from uncontrolled movement or failure of a function to respond to the controls.
Refer to CSN 787 for the items covered under the warranty policy. Altec will supply, free of charge, the necessary parts to correct this condition.
In order to determine if your unit is affected by CSN 787, compare the serial number of your unit with the list of affected units attached to the CSN. The repair can be performed by the customer or you may contact Altec at 1-877-GO-ALTEC (1-877-462-5832) for further assistance. The repair is expected to take .5 hour to complete.
At any time, you may contact Altec at 1-877 GO ALTEC (1-877-462-5832) with your unit’s serial number to determine if there are any other outstanding notices.
For US owners: after contacting Altec, if you are still not able to have the safety condition remedied without charge and within a reasonable time, you may submit a complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590 or call toll-free 1-888-327-4236 (TTY: 1-800-424-9153) or go to https://www.safercar.gov.
For Canadian Owners: if you are still not able to have the safety condition remedied by your dealer within a reasonable time, please contact Altec Customer Service at 1-877-GO-ALTEC (1-877-462-5832).
If you had this repair performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. If you have sold or retired the unit please call Altec at 1-877-GO-ALTEC (1-877-462-5832) so the records may be changed.
If you have leased this equipment to another person or company, you are required by Federal Law to forward a copy of this notice to the lessee by first class mail within ten (10) days of the receipt of this notice.
We are sorry to cause this inconvenience; however we are taking this action in the interest of your safety and continued satisfaction with Altec products. Thank you for your immediate attention on this important matter.
SEOCONTENT-START
NHTSA Safety Recall
No. 20V-765
IMPORTANT SAFETY RECALL
This notice applies to your vehicle. See attached serial number list
210 Inverness Center Parkway Telephone: 205-991-7733
Birmingham, AL 35242 Facsimile: 205-991-9993
www
.altec.com
Page 1 of 3
Altec Industries, Inc.
Roanoke Operations
St. Joseph, MOCustomer Service NoticeFebruary 8, 2021Units Affected: Certain DC, DLB, DMB, DHB, DHH, DHE, D2/3/4B, D3H, DT65H, and DT80 series derricks built from September 2018 through June 2020, and certain AA, AM, AN, and TA45/50/55 series aerial devices built from September 2018 through October 2020 (Verify that your unit serial number is affected by reviewing the attached list in this CSN or by accessing your fleet on connect.altec.com/login)Check Valve InspectionAltec is committed to providing our customers safe and reliable products from initial delivery throughout the useful life of the machine.A part number 970043210 check valve is typically used in the PTO-driven pump pressure line on units which have a secondary stowage DC pump. This check valve is also used in other sit-uations on various units. The 970043210 check valve is purchased from several suppliers. Altec has discovered that the check valves provided by one supplier have the potential for failure. When the check valve fails, it can produce metal fragments that can lodge in components in the hydraulic system such as a control valve, relief valve, or counterbalance valve. This can cause continued function movement after the control is released, failure of a function to operate in one direction, or cylinder drift. Death or serious injury can result from uncontrolled movement or failure of a function to respond to the controls.Altec requires the 970043210 check valve to be inspected on each unit to determine the manufac-turer and to be replaced if necessary. This must be done no later than the next periodic mainte-nance interval or 90 days from the receipt of this CSN, whichever comes first. Use the Inspection Procedure located on page 2. If the inspection determines that the check valve must be replaced, call 1-877-GO ALTEC (1-877-462-5832) and press 1 to order the Check Valve Replacement Kit, part number 991208079. Install the kit as soon as it is received.The inspection and repair are covered under the Altec Warranty Policy and can be performed by Altec, the customer, or the customer’s warranty provider. Altec will perform the inspection and repair for free at an Altec facility. If the customer or the customer’s warranty provider performs
CSN 787
Altec Use Only
Parts Kit
Part Number
Qty
Warranty
Check valve replacement kit
991208079
1
Yes
Drain pan
970699618
1
Yes
Funnel
991141312
1
Yes
Altec Use Only
Inspection labor
0.5 hr
Repair labor
0.5 hr
Account #
010.0997.43151.000.9119.000
Travel
Not included
NHTSA code
98
Prime fail P/N
970043210
Doc ref
074900732
Page 2 of 3
CSN 787
the inspection and/or repair, a warranty claim must be submitted to be reimbursed for the cost of
the parts and/or labor. Altec will allow up to $45 for the labor to perform this inspection and up
to $45 for the labor to replace the check valve. If a control valve or other component has been
damaged by the check valve failure, additional reimbursement will be provided to replace the
component. Call 1-877-GO ALTEC (1-877-462-5832) to schedule the work to be done by an Altec
service technician. Customers are responsible for the travel costs of an Altec Mobile Service
technician if the technician performs the inspection and/or repair at the owner’s location.
Inspection Procedure
No tools are required for this inspection. Read and understand all steps of the instructions before
beginning the procedure.
1. Position the unit on a level surface. Apply the parking brake, chock the wheels, and turn off
the engine.
2. Find the 970043210 check valve in the hydraulic system (refer to Figure 1). The check valve
has a 1 5/8″ hex body that is 2 1/4″ long, with the Altec part number stamped on one of the flats.
• On units with a PTO-driven piston pump, the check valve is typically located in the pressure line
near the pump.
• On units with a tandem PTO-driven vane pump or gear pump, the check valve is typically located in
the larger of the two pressure lines near the pump.
• If the check valve is not found near the PTO-driven pump, consult the unit’s as-built hydraulic
schematic to determine the location. If the check valve still cannot be located, call 1-877-GO ALTEC
(1-877-462-5832) and press 4 for Altec Technical Support.
Figure 1 — 970043210 Check Valve
3. Look at the other information stamped near the part number on the check valve.
• If “ALTEC” is stamped above the part number and a 4-digit lot number is stamped below the part
number as shown in Figure 1, the check valve is supplied by Deltrol and must be replaced. Call 1-877-
GO ALTEC (1-877-462-5832) and press 1 to order the Check Valve Replacement Kit, part number
991208079. Schedule to install the kit as soon as it is received. Do not complete the inspection sheet
at the end of the CSN. The unit may be returned to service as long as the preoperational inspection
described in the unit’s operator’s manual is performed before each work shift. If continued function
movement after the control is released, failure of a function to operate in one direction, or
cylinder drift occurs, remove the unit from service.
• If the supplier name “VONBERG” or “FLUIDTECH” is stamped above the part number, the check
valve does not require replacement. Return the unit to service. Complete the inspection sheet at the
end of the CSN and return it to Altec as specified.
Stamping Varies
by Supplier
Page 3 of 3
CSN 787
CSN 787 Check Valve Inspection Sheet
Company Name: _______________________________________________ Phone____________________________
Service Company Name:_ ________________________________________ Phone:___________________________
Company Contact: _ ________________________________________________________________________________
Company Street Address:_____________________________________________________________________________
City ______________________________________________ State:_________________ ZIP Code:_ _______________
Signature:_ ____________________________________________________
Complete this form and return it to Altec to document inspection completion only if the inspection
confirms the check valve does not require replacement.
Choose one of these options.
• Online through the customer portal – Altec Connect*
Sign in or Register for an account at www.altec.com/altec-connect/
1. Select Equipment
2. Select Altec Product Notices
3. Select Report a Completed APN
• Scan and Email to [email protected]
• FAX to 1-877-659-9929
*Customer performed warranty can be submitted online for reimbursement
through Altec Connect.
To login to your existing
Altec Connect account,
scan here with your
smart phone!
Submission of this form does not order parts or schedule service from Altec.
If the customer or the customer’s warranty provider performs the repair, a warranty claim must
be submitted to be reimbursed for the cost of the parts and/or labor through Altec Connect.
For more information or to schedule the work to be done by an Altec Service technician, call:
1-877-GO ALTEC (1-877-462-5832)
Make copies of this form for additional units if needed.
Altec Unit
Model Serial Number Date Inspected
SEOCONTENT-END
6 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| ALTEC | AERIAL DEVICE | 2018-2020 |
| ALTEC | DIGGER DERRICK | 2018-2020 |
6 Associated Documents
Recall Quarterly Report #2, 2021-2
RCLQRT-20V765-6063.PDF 211.252KB
ISSUED Owner Notification Letter(Part 577)
RCONL-20V765-0707.pdf 743.674KB
Recall Quarterly Report #1, 2021-1
RCLQRT-20V765-4473.PDF 211.15KB
Defect Notice 573 Report
RCLRPT-20V765-8334.PDF 213.632KB
Recall Acknowledgement
RCAK-20V765-7866.pdf 244.264KB
Recall Quarterly Report #3, 2021-3
RCLQRT-20V765-1903.PDF 211.336KB
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