21-392 – Solar Prep Wiring May Not Be Connected Properly – 2020 Keystone Cougar Recreational Trailers

December 18, 2020 NHTSA CAMPAIGN NUMBER: 20V801000

Solar Prep Wiring May Not Be Connected Properly

Since it is not connected properly to the breaker, if the Solar Prep wiring experiences an electrical short, it will increase the risk of a fire.

 

NHTSA Campaign Number: 20V801

Manufacturer KeystoneeBay logo RV Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 347

 

Summary

KeystoneeBay logo RV Company (KeystoneeBay logo) is recalling certain 2020 Cougar 22MLS, 22RBS, 25RDS, 26RBS, 26RKS, 27RES, 29BHS, 30RKD, 31MBS, 32RLI and 34TSB recreational trailers equipped with a Solar Prep or an off-the-grid “OTG” Solar Camping Package. The Solar Prep wiring to the 12VDC breakers located by the battery may not be connected to the protected side of the breaker.

 

Remedy

KeystoneeBay logo will notify owners, and dealers will inspect the installation of the Solar Prep wiring at the circuit breaker mounted close to the battery and remount the wiring if needed, free of charge. The recall began January 11, 2021. Owners may contact KeystoneeBay logo customer service at 1-866-425-4369. KeystoneeBay logo’s number for this recall is 21-392.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


1/6/21

KeystoneeBay logo RV Company

SAFETY ADVISORY # 21-392

Cougar Solar Prep 40-Amp MinieBay logo Breaker Wiring

KeystoneeBay logo is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the wiring to the 12V breakers located by the battery may not be connected to the protected side of the breaker. If this condition exists it will lead to an increased risk of fire if an electrical short should occur on the unprotected circuit.

Models Included:2021 Cougar, Models: 22MLS, 22RBS, 25RDS, 26RBS, 26RKS, 27RES, 29BHS, 30RKD, 31MBS, 32RLI, 34TSB
Serial Number Range:MV505097 – MV506397
Parts Required:  No parts required
Tools Required: – 3/8” Wrench – Screw gun – Screw Driver – Philips Bit

 

Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left KeystoneeBay logo.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

The remedy is to inspect the installation of the Solar Prep wiring at the circuit breaker mounted close to the battery and re-mount the wiring if needed.

 

REPAIR INSTRUCTIONS

Step 1

Locate the trailer on a level, flat, hard surface. Chock the wheels.

the opposite terminal of the battery cable. Re-mount the wiring if needed by removing and reinstalling the protective cover. See Figures 1, 2, and 3.

 

Step 2

Visually inspect the wiring at the 40-amp breaker. The solar prep wire is a red 8-gauge wire with purple ring terminal. The red 8-gauge wire to the solar prep should be mounted on the line (protected) side of the breaker, this is the opposite terminal of the battery cable. Re-mount the wiring if needed by removing and reinstalling the protective cover. See Figures 1, 2, and 3.

 



1 Affected Product

Vehicle

MAKEMODELYEAR
KEYSTONEeBay logoCOUGAR2020

 


10 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-20V801-3233.pdf 92.528KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-20V801-6442.pdf 95.96KB

 


Manufacturer Notices(to Dealers,etc) – 21-392 dealer emails sent 1-8-2021

RCMN-20V801-4138.pdf 119.71KB

 


Remedy Instructions and TSB

RCRIT-20V801-8821.pdf 163.254KB

 


Recall 573 Report

RCLRPT-20V801-2619.PDF 214.983KB

 


Recall Acknowledgement

RCAK-20V801-6439.pdf 244.893KB

 


Recall 573 Report – Amendment 1

RCLRPT-20V801-8483.PDF 214.986KB

 


Recall Quarterly Report #1, 2021-1

RCLQRT-20V801-2841.PDF 211.139KB

 


Defect Notice Recall 573 Report

RCLRPT-20V801-9299.PDF 214.983KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-20V801-3846.PDF 211.241KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V801&docType=RCL

 


 

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Last update on 2026-05-24 / Affiliate links / Images from Amazon Product Advertising API


 

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