September 3, 2021 NHTSA CAMPAIGN NUMBER: 21V692000
Incorrectly Installed AGM Battery
Hydrogen gas inside the vehicle can increase the risk of injury.
NHTSA Campaign Number: 21V692
Manufacturer Forest River
, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 175
Summary
Forest River
, Inc. (Forest River
) is recalling certain 2021-2022 Coachmen Nova
motorhomes. The Absorbed Glass Mat (AGM) battery was incorrectly installed inside the vehicle, which can allow hydrogen gas to enter the vehicle.
Remedy
Dealers will install a lithium battery, free of charge. Owners were notified of the defect on September 27, 2021. Owner notification letters were mailed November 1, 2021. Owners may contact Forest River
customer service at 1-574-825-6319 or 1-574-825-6625. Forest River
’s number for this recall is 225-1416.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Concern:
An AGM Battery was installed on the interior of the vehicle, not inside a battery box or vented to the exterior.
Disconnect the vehiclesโ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.
INTRODUCTION
This installation guide is intended to aid a certified technician in installing two Battle Born Lithium Batteries in place of the 8D AGM battery installed currently underneath the driverโs side twin bed.
The installation will require:
- (2) Battle Born 100ah LiFePO4 size Group 27 batteries
- (2) Group 27 plastic battery tray with strap
- Positive Red battery cable 18โ
- Negative Black battery cable 18โ
- Precision Circuits Li-BIM225
Fastener kit:
- (2) 3/8โ x 1 ยผโ bolts with (2) nylon lock nuts and (4) washers
- (20) #8 โ 9 x 1 ยผโ round washer head screws
Tools:
- Crimping tool
- Wire strippers
- Screw gun, Square bit
- 3/8โ, 1/2โ, 9/16โ, 3/4โ socket wrench
STEP 1: REMOVE 8D AGM BATTERY. THE 8D AGM BATTERY IS LOCATED UNDERNEATH THE DRIVERโS SIDE
TWIN BED;
A. REMOVE BED BOARD;
B. REMOVE BATTERY SECUREMENT STRAP BOLTS โ 1/2โ WRENCH AND SOCKET WRENCH;
C. REMOVE BATTERY AND INVERTER CABLES FROM THE BATTERY POST โ 9/16โ SOCKET WRENCH;
a. TAPE ENDS OF CABLES TO PREVENT UNINTENTIONAL CONTACT AND ARCING.
D. USE A HAMMER TO KNOCK LOOSE THE 1 ยฝโ SLAT/STICK DIRECTLY ABOVE THE BATTERY. THIS WILL ALLOW THE BATTERY TO BE PULLED OUT OF THE TWIN BED BASE;
a. (Optional) remove storage box next to battery to give more space for battery removal. Unscrew at storage box cleats;
b. If the Xantrex XC inverter/charger is mounted on a platform over-top the battery, dismount both the platform and the inverter. Set aside to give space for battery removal.
E. *HEAVY LIFTING* LIFTING PARTNER RECOMMENDED. USE BATTERY HANDLES AND PROPER LIFTING TECHNIQUE TO REMOVE THE 8D AGM BATTERY FROM THE VEHICLE;
F. UNBOLT AND REMOVE THE AGM BATTERY TRAY. LOCK NUTS ARE UNDERNEATH THE VAN. -3/4โ WRENCH AND SOCKET WRENCH;
G. SEAL THE TWO 1/2โ BOLT HOLES WITH SILICONE.
ISOLATION MANAGER
STEP 2: REMOVE BIM160 AND INSTALL Li-BIM225
A. LOCATE THE PRECISION CIRCUITS BIM160 BATTERY ISOLATION MANAGER.
a. IDENTIFY AND LABEL CHASSIS AND COACH BATTERY CABLES. THE BIM160 HAS THE CONTACTOR POSTS LABELED BATT-A AND BATT-B AND THE COACH OR CHASSIS BATTERY CAN BE ON EITHER. THE CHASSIS BATTERY CABLE WILL ROUTE DIRECTLY UNDER THE FLOOR AND WILL NOT BE CONNECTED TO ANY OF THE COACH DEVICES;
B. DISCONNECT CHASSIS BATTERY AND VERIFY THE CABLE AT BIM160 HAS NO POWER;
C. REMOVE THE BATTERY CABLE LUGS FROM THE BATT-A AND BATT-B POSTS USING A ยฝโ SOCKET WRENCH;
D. REMOVE WIRES FROM THE IGN, GND AND SIG POSTS USING A 3/8โ SOCKET WRENCH;
E. DISMOUNT THE BIM160 AND MOUNT THE LI-BIM225 SO THAT THE CHASSIS AND COACH BATTERY CABLES CAN REACH THE LI-BIM225 LABELED POSTS;
F. INSTALL BATTERY CABLES ON THE CORRECT LABELED POSTS. INSTALL IGN., GND. AND SIG WIRES TO THEIR RESPECTIVE POSTS.
a. TORQUE THE BATTERY CABLE POSTS TO 50 IN. LBS.
b. TORQUE THE IGN., GND. AND SIG POSTS TO 20 IN. LBS.
G. CONNECT CHASSIS BATTERY;
INSTALL BATTLE BORN LITHIUM BATTERIES
STEP 3: LOOK AT AREA AND ENSURE IT IS CLEAR OF ANY OBSTRUCTIONS;
A. SET PLASTIC BATTERY TRAYS IN THE SPACE WHERE THE 8D AGM BATTERY USED TO BE.
a. CIRCUIT BREAKERS DISCONNECT DEVICES, AND/OR BATTERY ISOLATION DEVICES MAY NEED MOVED TO CREATE SPACE FOR NEW BATTERY TRAYS;
B. SET BATTLE BORN LITHIUM BATTERIES IN THE BATTERY TRAYS, SECURE WITH STRAP. ONCE BATTERY FITMENT IS COMPLETE, SECURE THE BATTERY TRAYS TO THE FLOOR WITH #8 X 1 ยผโ SCREWS;
C. INSTALL PARALLEL BATTERY JUMPERS ON POSITIVE AND NEGATIVE POSTS WITH 3/8โ X 1 ยผโ BOLT AND NYLON LOCK NUT (LOOSELY);
a. THE BATTLE BORN BATTERIES COME WITH A 5/16โ X 1 ยผโ BOLT. USE THE 3/8โ HARDWARE FROM THE PARTS KIT INSTEAD;
b. POSITIVE PARALLEL BATTERY JUMPER – FROM POSITIVE POST BATTERY#1 TO POSITIVE POST BATTERY#2. NEGATIVE PARALLEL BATTERY JUMPER – FROM NEGATIVE POST BATTERY#1 TO NEGATIVE POST BATTERY#2;
c. SEE FIGURE 1 FOR PROPER HARDWARE ORDER;
FIGURE 1: PROPER ORDER OF HARDWARE TO CONNECT CABLES. WHEN GOING FROM LEFT TO RIGHT IN THE DIAGRAM THE CORRECT ORDER IS: BOLT, WASHER, LUG, TERMINAL, WASHER, AND NUT. IF MULTIPLE LUGS ARE USED, THEY SHOULD BE ON THE SAME SIDE OF THE TERMINAL.
D. INSTALL INVERTER/CHARGER CABLES(2/0 AWG) AND LOAD CABLES(1/0 AWG) ON THE LITHIUM BATTERY PACK
SO THAT BOTH POSITIVE(RED) ARE ON THE POSITIVE POST OF BATTERY #1 AND BOTH NEGATIVE(BLACK) ARE ON NEGATIVE POST OF BATTERY #2.
a. SEE FIGURE 2 FOR PROPER CABLE CONFIGURATION.
FIGURE 2: TWO 10012/10012H BATTERIES CONNECTED IN PARALLEL TO CREATE A 12V 200Ah BATTERY BANK
E. FULLY TIGHTEN 3/8โ X 1 ยผโ BATTERY POST BOLTS AND LOCK NUTS TO 10 FT. LBS.;
F. REINSTALL STORAGE BOX, INVERTER/CHARGER, AND PLATFORM IF APPLICABLE;
G. REINSTALL 1 1/2โ SLAT/STICK WITH SCREWS IN ORIGINAL LOCATION. REINSTALL BED BOARD.
ADJUST CHARGE SETTINGS FOR LITHIUM BATTERIES
STEP 4: LITHIUM BATTERIES REQUIRE A DIFFERENT CHARGE PROFILE THAN AGM BATTERIES. XANTREX AND
GOPOWER SETTINGS MUST BE CHANGED BEFORE CHARGING THE BATTLE BORN LITHIUM
BATTERIES;
A. GOPOWER SOLAR CONTROLLER CHARGE SETTING.
a. AT THE GOPOWER SOLAR CONTROLLER, PRESS BATTERY TYPE BUTTON AND HOLD FOR 3 SECONDS TO GO INTO BATTERY TYPE SELECTION MODE. PRESS BATTERY TYPE BUTTON UNTIL THE LIFEPO4 BATTERY TYPE IS ILLUMINATED ON THE BOTTOM OF THE SCREEN. PRESS VOLT/AMP BUTTON TO SELECT AND SAVE THE NEW BATTERY TYPE.
B. XANTREX CHARGER SETTINGS.
a. AT THE XANTREX FREEDOM X CONTROLLER, PRESS AND HOLD THE โOKโ BUTTON UNTIL THE SETTING SCREEN IS SHOWN (CENTER SCREEN WILL REPEATEDLY FLASH โ[00]โ);
b. ADJUST THE SETTINGS USING THE โ^โ AND โOKโ BUTTONS TO MATCH THE TABLE BELOW:
| Setting# | Pro 2000(Gen) |
| 01 | OFF |
| 02 | 11.0 |
| 03 | 300 |
| 04 | 13.1 |
| 05 | 25 |
| 06 | d15 |
| 07 | 60 |
| 08 | 120 |
| 09 | 2.0 |
| 10 | 300 |
| 11 | APL |
| 12 | 90 |
| 13 | NAt |
| 14 | bON |
| 20 | LFP |
| 24 | *80-100* |
| 26 | OFF |
| 28 | 30 |
c. FOR SETTING #24, THIS SHOULD BE LOCKED(NON-ADJUSTABLE) AT 80. IF IT IS ADJUSTABLE, IT CAN BE SET AT 100A WITH THE BATTLE BORN BATTERIES INSTALLED.
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River
โ Office of Corporate Compliance (โOCCโ) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021-2022 Coachmen Nova
Class B Motorhome recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
The AGM Battery was installed on the interior of the vehicle, not inside a battery box vented to the exterior. During charging or overcharging the battery may release hydrogen gas into the vehicle interior.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
This condition may result in personal injury or death.
WHAT IS FOREST RIVER
AND OUR DEALERSHIPS GOING TO DO?
Forest River
is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.
WHAT SHOULD YOU DO?
Please contact your dealer immediately and request a service appointment to schedule the free remedy to install 2 lithium batteries in place of the AGM Battery that is currently installed. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River
of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.
You may also visit www.forestriverinc.com for dealer locations.
HOW LONG WILL THE REMEDY PROCESS TAKE?
The estimated time of repair is 2.50 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.
WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?
If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.
Please send the service invoice to the following address:
Coachmen Class B Nova![]()
Forest River
, Inc.
Attn: WARRANTY MANAGER
423 N Main St
Middlebury, IN 46540
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| COACHMEN | NOVA | 2021-2022 |
11 Associated Documents
Defect Notice 573 Report
RCLRPT-21V692-3409.PDF 213.87KB
Recall Acknowledgement
RCAK-21V692-1466.pdf 646.232KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-21V692-6255.pdf 203.398KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V692-0408.pdf 215.984KB
Recall 573 Report – Amendment 2
RCLRPT-21V692-8302.PDF 214.964KB
ISSUED Owner Notification Letter(Part 577)
RCONL-21V692-2926.pdf 209.16KB
Remedy Instructions and TSB
RCRIT-21V692-6737.pdf 361.404KB
Manufacturer Notices(to Dealers,etc)
RCMN-21V692-9417.pdf 219.489KB
Recall Quarterly Report #1, 2021-4
RCLQRT-21V692-9119.PDF 211.13KB
Recall 573 Report – Amendment 1
RCLRPT-21V692-4007.PDF 214.175KB
Recall Quarterly Report #2, 2022-1
RCLQRT-21V692-5835.PDF 211.228KB
Latest Recalls Documents
- High density negative paste, improves performance and increases battery life
- Enhanced life alloy or Silver Calcium stamped alloy increases cycle life and improves performance
- Calcium lead positive grid, maximizes conductivity and allows for low resistance
- Robust envelope separator with puncture resistant back, allows for increased acid circulation and prevents shorts. Improved acid circulation, helps the battery to remain cool, and extend battery life
- Vent cap design that resists acid leakage
- Renogy
AGM Batteries: Trusted Worldwide, Exceptional Safety, Extreme Performance! Support series (No limitation), parallel (Up to 4P) connections - Leading AGM Batteries: Renogy
Deep Cycle AGM batteries have earned widespread trust with over 230,000 units sold worldwide in the past six years. - Exceptionally Safe Chemistry & Minimal Troubleshooting: Compared to batteries made of other chemistries, Renogy
12V 100Ah battery offer exceptional safety due to their higher chemical stability. Their integrated internal structure and sealed design spare you from intricate internal troubleshooting, a feature not shared by lithium batteries. - Better Performance at Extreme Temp: The upgraded electrolyte formula ensures outstanding discharge performance within a temperature range of -4 to 140ยฐF/ -20 to 60ยฐC, surpassing that of other counterparts. You can use the solar battery at extreme temperatures without concerns about discharging performance in RVs or cabins.
- Power Most Appliances: Featuring a 1100A (5 seconds) max discharge current and providing consistent, stable discharge, the rv battery can power most home appliances, including a fridge, microwave, CPAP, coffee maker, laptop, and more.
- Fast Starting Power: This 12V 70Ah 760 CCA delivers strong, steady starts is ready for any weather in any season.
- Made to Last: With its 120-minute Reserve Capacity supports longer run times and a longer overall battery lifespan.
- All Power, No Mess AGM Design: Sealed and spill-proof, the MM-H6 is built with high discharge output and deep discharge recovery to keep power steady when it counts.
- Strength That Starts on the Inside: The rugged construction resists shock, vibration, and harsh conditions, delivering reliable performance across a wide range of temperatures and tough environments.
- Tested Tough & Certified Safe: Mighty Max batteries are built in an ISO-certified facility and meet CE standards for quality, safety, and reliability
- โ Batter dimensions: 10.94" L x 6.89" W x 7.48" H, Terminal: Tapered terminal (Left negative (-), Right positive (+)). โ Please ensure to verify the dimensions and terminal position before making a purchase to guarantee compatibility with your vehicle to avoid any fitment issues.
- 120RC rating๏ผ Provides reliable performance and long service life, Up to 2 times the cycle life of conventional batteries.Nominal Voltage:12V, Capacity: 60 Ah. CCA: 680A, Self Discharge: <8% after 90 days storage.Operating Temperature Range:-22ยฐF ๏ฝ158ยฐF, Acceptable Charging Current: 0๏ฝ18A, Charging Voltage: 14.4 ๏ฝ15.0 V,
- 70AH capacity: Delivers consistent power over time, Cycles more, and recharges faster than conventional batteries.
- 760 CCA: Ensures quick and reliable starting power.Delivers superior starting power in cold weather, and resists internal corrosion from heat.
- Advanced technology: Specially designed for vehicles with start-stop technology and accessories that demand greater power, Whether you drive a car, truck, or SUV, this 120RC 70AH 760CCA automotive start-stop battery is the perfect choice for reliability.
- High density negative paste, improves performance and increases battery life
- Enhanced life alloy or Silver Calcium stamped alloy increases cycle life and improves performance, High density plate oxide provides for maximum power-per-pound and dependable high cycling service
- Calcium Lead positive grid, maximizes conductivity and allows for low resistance
- Robust Envelope Separator with puncture-resistant back, allows for increased acid circulation and prevents shorts. Improved acid circulation, helps the battery to remain cool, and extend battery life
- Vent cap design that resists acid leakage
Last update on 2026-05-27 / Affiliate links / Images from Amazon Product Advertising API
SEOCONTENT-START
IMPORTANT SAFETY RECALL
Page 1 of 1
September 23, 2021
This Notice applies to your vehicle VIN listed above.
Dear Forest River
Customer,
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River
โ Office of Corporate Compliance (โOCCโ) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021-2022 Coachmen Nova
Class B Motorhome recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
The AGM Battery was installed on the interior of the vehicle, not inside a battery box vented to the exterior. During charging or overcharging the battery may release hydrogen gas into the vehicle interior.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
This condition may result in personal injury or death.
WHAT IS FOREST RIVER
AND OUR DEALERSHIPS GOING TO DO?
Vehicles will receive a new Lithium Battery. Repairs will be performed by Forest River
authorized service facilities once parts become available. A second letter will contain the details of when the parts are available.
You may also visit www.forestriverinc.com for dealer locations.
What if you no longer own this vehicle?
If you no longer own this vehicle and have the address for the current owner, please forward this letter to the new owner within 10 working days after the day in which the notice is received. You have received this letter because government regulations require that a notification is sent to the last known owner of record. Our records indicate that you are the current owner.
PLEASE NOTE: FEDERAL LAW REQUIRES THAT ANY VEHICLE LESSOR RECEIVING THIS RECALL NOTICE MUST FORWARD A COPY OF THIS NOTICE TO THE LESSEE WITHIN TEN DAYS.
MAY FOREST RIVER
ASSIST YOU FURTHER?
If you have difficulties getting your vehicle repaired, please contact your Forest River
Representative listed below:
CONTACT
PHONE
Customer Service
(574) 825-6319
DEPARTMENT OF COMPLIANCE
VEHICLE SAFETY AND RECALL MANAGEMENT
BUILDING 11
423 N MAIN ST
MIDDLEBURY, INDIANA 46540-9218
NHTSA RECALL: 21V692
CANADA RECALL: N/A
FR ID: 225-1416
<<VIN>>
<<OWNER NAME/DEALERNAME>>
<<ADDRESS>>
<<CITY>>, <<ST>> <<ZIP-XXX>>
O Integrity
O Safety
O Quality
O Customer Service
INTERIM OWNER NOTIFICATION
A SECONDARY NOTICE WILL FOLLOW WHEN THE REMEDY IS AVAILABLE
**************************************************************************************************************
Page 1 of 4
RECALL 21V692 REMEDY INSTRUCTIONS
Make(s): NOVA
CLASS B
Model(s): NAB20RB & NAB20RBM
Model Year(s): 2021 – 2022
Concern:
An AGM Battery was installed on the interior of the vehicle, not inside a battery box or vented to the exterior.
Repair Code: RC-093-01-00-004109
Allotted Time: 2.50 HRS.
Inspection Code: N/A
Allotted Time: N/A
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: F100290642
Part(s) Return: NO
Disconnect the vehiclesโ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.
INTRODUCTION
This installation guide is intended to aid a certified technician in installing two Battle Born Lithium Batteries in place of the 8D AGM battery installed currently underneath the driverโs side twin bed.
The installation will require:
โข (2) Battle Born 100ah LiFePO4 size Group 27 batteries
โข (2) Group 27 plastic battery tray with strap
โข Positive Red battery cable 18โ
โข Negative Black battery cable 18โ
โข Precision Circuits Li-BIM225
Fastener kit:
โข (2) 3/8โ x 1 ยผโ bolts with (2) nylon lock nuts and (4) washers
โข (20) #8 โ 9 x 1 ยผโ round washer head screws
Tools:
โข Crimping tool
โข Wire strippers
โข Screw gun, Square bit
โข 3/8โ, 1/2โ, 9/16โ, 3/4โ socket wrench
STEP 1: REMOVE 8D AGM BATTERY. THE 8D AGM BATTERY IS LOCATED UNDERNEATH THE DRIVERโS SIDE TWIN BED;
A. REMOVE BED BOARD;
B. REMOVE BATTERY SECUREMENT STRAP BOLTS โ 1/2โ WRENCH AND SOCKET WRENCH;
C. REMOVE BATTERY AND INVERTER CABLES FROM THE BATTERY POST โ 9/16โ SOCKET WRENCH;
a. TAPE ENDS OF CABLES TO PREVENT UNINTENTIONAL CONTACT AND ARCING.
D. USE A HAMMER TO KNOCK LOOSE THE 1 ยฝโ SLAT/STICK DIRECTLY ABOVE THE BATTERY. THIS WILL ALLOW THE BATTERY TO BE PULLED OUT OF THE TWIN BED BASE;
a. (Optional) remove storage box next to battery to give more space for battery removal. Unscrew at storage box cleats;
b. If the Xantrex XC inverter/charger is mounted on a platform over-top the battery, dismount both the platform and the inverter. Set aside to give space for battery removal.
Page 2 of 4
RECALL 21V692 REMEDY INSTRUCTIONS
Make(s): NOVA
CLASS B
Model(s): NAB20RB & NAB20RBM
Model Year(s): 2021 – 2022
Concern:
An AGM Battery was installed on the interior
of the vehicle, not inside a battery box or
vented to the exterior.
Repair Code: RC-093-01-00-004109
Allotted Time: 2.50 HRS.
Inspection Code: N/A
Allotted Time: N/A
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: F100290642
Part(s) Return: NO
E. *HEAVY LIFTING* LIFTING PARTNER RECOMMENDED. USE BATTERY HANDLES AND PROPER LIFTING TECHNIQUE TO REMOVE THE 8D AGM BATTERY FROM THE VEHICLE;
F. UNBOLT AND REMOVE THE AGM BATTERY TRAY. LOCK NUTS ARE UNDERNEATH THE VAN. -3/4โ WRENCH AND SOCKET WRENCH;
G. SEAL THE TWO 1/2โ BOLT HOLES WITH SILICONE.
ISOLATION MANAGER
STEP 2: REMOVE BIM160 AND INSTALL Li-BIM225
A. LOCATE THE PRECISION CIRCUITS BIM160 BATTERY ISOLATION MANAGER.
a. IDENTIFY AND LABEL CHASSIS AND COACH BATTERY CABLES. THE BIM160 HAS THE CONTACTOR POSTS LABELED BATT-A AND BATT-B AND THE COACH OR CHASSIS BATTERY CAN BE ON EITHER. THE CHASSIS BATTERY CABLE WILL ROUTE DIRECTLY UNDER THE FLOOR AND WILL NOT BE CONNECTED TO ANY OF THE COACH DEVICES;
B. DISCONNECT CHASSIS BATTERY AND VERIFY THE CABLE AT BIM160 HAS NO POWER;
C. REMOVE THE BATTERY CABLE LUGS FROM THE BATT-A AND BATT-B POSTS USING A ยฝโ SOCKET WRENCH;
D. REMOVE WIRES FROM THE IGN, GND AND SIG POSTS USING A 3/8โ SOCKET WRENCH;
E. DISMOUNT THE BIM160 AND MOUNT THE LI-BIM225 SO THAT THE CHASSIS AND COACH BATTERY CABLES CAN REACH THE LI-BIM225 LABELED POSTS;
F. INSTALL BATTERY CABLES ON THE CORRECT LABELED POSTS. INSTALL IGN., GND. AND SIG WIRES TO THEIR RESPECTIVE POSTS.
a. TORQUE THE BATTERY CABLE POSTS TO 50 IN. LBS.
b. TORQUE THE IGN., GND. AND SIG POSTS TO 20 IN. LBS.
G. CONNECT CHASSIS BATTERY;
INSTALL BATTLE BORN LITHIUM BATTERIES
STEP 3: LOOK AT AREA AND ENSURE IT IS CLEAR OF ANY OBSTRUCTIONS;
A. SET PLASTIC BATTERY TRAYS IN THE SPACE WHERE THE 8D AGM BATTERY USED TO BE.
a. CIRCUIT BREAKERS DISCONNECT DEVICES, AND/OR BATTERY ISOLATION DEVICES MAY NEED MOVED TO CREATE SPACE FOR NEW BATTERY TRAYS;
B. SET BATTLE BORN LITHIUM BATTERIES IN THE BATTERY TRAYS, SECURE WITH STRAP. ONCE BATTERY FITMENT IS COMPLETE, SECURE THE BATTERY TRAYS TO THE FLOOR WITH #8 X 1 ยผโ SCREWS;
C. INSTALL PARALLEL BATTERY JUMPERS ON POSITIVE AND NEGATIVE POSTS WITH 3/8โ X 1 ยผโ BOLT AND NYLON LOCK NUT (LOOSELY);
a. THE BATTLE BORN BATTERIES COME WITH A 5/16โ X 1 ยผโ BOLT. USE THE 3/8โ HARDWARE FROM THE PARTS KIT INSTEAD;
b. POSITIVE PARALLEL BATTERY JUMPER – FROM POSITIVE POST BATTERY#1 TO POSITIVE POST BATTERY#2. NEGATIVE PARALLEL BATTERY JUMPER – FROM NEGATIVE POST BATTERY#1 TO NEGATIVE POST BATTERY#2;
c. SEE FIGURE 1 FOR PROPER HARDWARE ORDER;
Page 3 of 4
RECALL 21V692 REMEDY INSTRUCTIONS
Make(s): NOVA
CLASS B
Model(s): NAB20RB & NAB20RBM
Model Year(s): 2021 – 2022
Concern:
An AGM Battery was installed on the interior
of the vehicle, not inside a battery box or
vented to the exterior.
Repair Code: RC-093-01-00-004109
Allotted Time: 2.50 HRS.
Inspection Code: N/A
Allotted Time: N/A
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: F100290642
Part(s) Return: NO
FIGURE 1
D. INSTALL INVERTER/CHARGER CABLES(2/0 AWG) AND LOAD CABLES(1/0 AWG) ON THE LITHIUM BATTERY PACK
SO THAT BOTH POSITIVE(RED) ARE ON THE POSITIVE POST OF BATTERY #1 AND BOTH NEGATIVE(BLACK) ARE ON NEGATIVE POST OF BATTERY #2.
a. SEE FIGURE 2 FOR PROPER CABLE CONFIGURATION.
FIGURE 2
E. FULLY TIGHTEN 3/8โ X 1 ยผโ BATTERY POST BOLTS AND LOCK NUTS TO 10 FT. LBS.;
F. REINSTALL STORAGE BOX, INVERTER/CHARGER, AND PLATFORM IF APPLICABLE;
G. REINSTALL 1 1/2โ SLAT/STICK WITH SCREWS IN ORIGINAL LOCATION. REINSTALL BED BOARD.
FIGURE 1: PROPER ORDER OF HARDWARE TO CONNECT CABLES. WHEN GOING FROM LEFT TO RIGHT IN THE DIAGRAM THE CORRECT ORDER IS: BOLT, WASHER, LUG, TERMINAL, WASHER, AND NUT. IF MULTIPLE LUGS ARE USED, THEY SHOULD BE ON THE SAME SIDE OF THE TERMINAL.
FIGURE 2: TWO 10012/10012H BATTERIES CONNECTED IN PARALLEL TO CREATE A 12V 200Ah BATTERY BANK
POSITIVE LOAD
NEGATIVE LOAD
Page 4 of 4
RECALL 21V692 REMEDY INSTRUCTIONS
Make(s): NOVA CLASS B
Model(s): NAB20RB & NAB20RBM
Model Year(s): 2021 – 2022
Concern:
An AGM Battery was installed on the interior
of the vehicle, not inside a battery box or
vented to the exterior.
Repair Code: RC-093-01-00-004109
Allotted Time: 2.50 HRS.
Inspection Code: N/A
Allotted Time: N/A
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: F100290642
Part(s) Return: NO
ADJUST CHARGE SETTINGS FOR LITHIUM BATTERIES
STEP 4: LITHIUM BATTERIES REQUIRE A DIFFERENT CHARGE PROFILE THAN AGM BATTERIES. XANTREX AND
GOPOWER SETTINGS MUST BE CHANGED BEFORE CHARGING THE BATTLE BORN LITHIUM
BATTERIES;
A. GOPOWER SOLAR CONTROLLER CHARGE SETTING.
a. AT THE GOPOWER SOLAR CONTROLLER, PRESS BATTERY TYPE BUTTON AND HOLD FOR 3 SECONDS TO GO INTO BATTERY TYPE SELECTION MODE. PRESS BATTERY TYPE BUTTON UNTIL THE LIFEPO4 BATTERY TYPE IS ILLUMINATED ON THE BOTTOM OF THE SCREEN. PRESS VOLT/AMP BUTTON TO SELECT AND SAVE THE NEW BATTERY TYPE.
B. XANTREX CHARGER SETTINGS.
a. AT THE XANTREX FREEDOM X CONTROLLER, PRESS AND HOLD THE โOKโ BUTTON UNTIL THE SETTING SCREEN IS SHOWN (CENTER SCREEN WILL REPEATEDLY FLASH โ[00]โ);
b. ADJUST THE SETTINGS USING THE โ^โ AND โOKโ BUTTONS TO MATCH THE TABLE BELOW:
Setting#
Pro 2000(Gen)
01
OFF
02
11.0
03
300
04
13.1
05
25
06
d15
07
60
08
120
09
2.0
10
300
11
APL
12
90
13
NAt
14
bON
20
LFP
24
*80-100*
26
OFF
28
30
c. FOR SETTING #24, THIS SHOULD BE LOCKED(NON-ADJUSTABLE) AT 80. IF IT IS ADJUSTABLE, IT CAN BE SET AT 100A WITH THE BATTLE BORN BATTERIES INSTALLED.
CLAIM REPAIR CODE
**************************************************************************************************************
IMPORTANT SAFETY RECALL
Page 1 of 2
November 1, 2021
This Notice applies to your vehicle VIN listed above.
Dear Forest River
Customer:
This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River
โ Office of Corporate Compliance (โOCCโ) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021-2022 Coachmen Nova Class B Motorhome recreational vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
WHAT IS THE DEFECT/NONCOMPLIANCE?
The AGM Battery was installed on the interior of the vehicle, not inside a battery box vented to the exterior. During charging or overcharging the battery may release hydrogen gas into the vehicle interior.
EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.
This condition may result in personal injury or death.
WHAT IS FOREST RIVER
AND OUR DEALERSHIPS GOING TO DO?
Forest River
is notifying dealerships of the recall. You may have the recall corrected at any Forest River
dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest River
completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.
WHAT SHOULD YOU DO?
Please contact your dealer immediately and request a service appointment to schedule the free remedy to install 2 lithium batteries in place of the AGM Battery that is currently installed. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River
of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.
You may also visit www.forestriverinc.com for dealer locations.
HOW LONG WILL THE REMEDY PROCESS TAKE?
The estimated time of repair is 2.50 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.
WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?
If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.
Please send the service invoice to the following address:
Coachmen Class B Nova
Forest River
, Inc.
Attn: WARRANTY MANAGER
423 N Main St
Middlebury, IN 46540
DEPARTMENT OF COMPLIANCE
VEHICLE SAFETY AND RECALL MANAGEMENT
BUILDING 11
423 N MAIN ST
MIDDLEBURY, INDIANA 46540-9218
NHTSA RECALL: 21V692
CANADA RECALL: N/A
FR ID: 225-1416
<<VIN>>
<<OWNER NAME/DEALERNAME>>
<<ADDRESS>>
<<CITY>>, <<ST>> <<ZIP-XXX>>
O Integrity
O Safety
O Quality
O Customer Service
IMPORTANT SAFETY RECALL
Page 2 of 2
What if you no longer own this vehicle?
If you no longer own this vehicle and have the address for the current owner, please forward this letter to the new owner within 10 working days after the day in which the notice is received. You have received this letter because government regulations require that a notification is sent to the last known owner of record. Our records indicate that you are the current owner.
PLEASE NOTE: FEDERAL LAW REQUIRES THAT ANY VEHICLE LESSOR RECEIVING THIS RECALL NOTICE MUST FORWARD A COPY OF THIS NOTICE TO THE LESSEE WITHIN TEN DAYS.
MAY FOREST RIVER
ASSIST YOU FURTHER?
If you have difficulties getting your vehicle repaired, please contact your Forest River
Representative listed below:
CONTACT
PHONE
CUSTOMER SERVICE
(574) 825-6319
CUSTOMER SERVICE
(574) 825-6225
If you are still having difficulty getting your vehicle repaired in a reasonable amount of time or without charge, you may write to the following address:
For US Owners Please Contact:
Administrator
National Highway Traffic Safety Administration
1200 New Jersey Ave, S.E.
Washington, D.C. 20590
Or you may call the toll free Vehicle Safety Hotline at 1-888-327-4236 or (TTY: 1-800-424-9153).
Or visit www.safercar.gov and search;
Recall ID: 21V692
**************************************************************************************************************
IMPORTANT SAFETY RECALL
Page 1 of 2
November 1, 2021
Pursuant to USC49CFR ยง577.13 โ Notification to Dealerships and Distributors โ Paragraph B
โIt is a violation of Federal Law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. Substantial civil penalties apply to violations of this law.โ
โForest River
motorized and towable products are contained in this section-
CANADA: Pursuant to the Canadian Motor Vehicle Safety Act, section 5
Companies who sell new non-complying vehicles may be in violation of the Motor Vehicle Safety Act. Substantial penalties apply to violations of this law. This notice is being sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
Forest River
โ Office of Corporate Compliance (โOCCโ) has decided that a safety defect exists in certain 2021-2022 Coachmen Nova Class B Motorhome recreational vehicles. Forest River
is recalling the defect model(s) to ensure the safety of our future retail consumers and your dealership. Forest River
apologizes for any inconvenience this action may cause your dealership; however, safety continued satisfaction and our commitment to building great products are of the utmost importance to Forest River
.
The identified VIN referenced in the attached document(s).
The designated Date range of production is 2/20/2020 through 8/31/2021
DEFECT/NONCOMPLIANCE:
The AGM Battery was installed on the interior of the vehicle, not inside a battery box vented to the exterior. During charging or overcharging the battery may release hydrogen gas into the vehicle interior.
EVALUATION OF RISK:
This condition may result in personal injury or death.
SERVICE PROCEDURE:
Dealership Service Department Service procedures for addressing the battery installation can be found on Dealer Connect.
WHAT IS THE PART NUMBER OF THE REMEDY KIT?
F100290642 โ When ordering this kit number, please ensure that your drop ship address is correct in Dealer Connect as you will receive 2 shipments, one will include the batteries which will ship from Dragon Fly/Battle Born and one will include the cable kit which will ship from Coachmen Nova. The VIN will be listed on the packing slip for both shipments.
PARTS AND RETURN:
Prior Authorization and pictures are required for the remedy after installation. Pictures of the remedy are a condition of payment in which must be provided with a claim against the repair code(s).
DEALER REPAIR CODES: Dealer Connect
UNITED
STATES
CANADA
REPAIR
CODE
DESCRIPTION
ALLOWABLE HOUR(S)
21V692
N/A
RC-093-01-00-004109
INSTALL 2 LITHIUM BATTERIES
2.5 HRS.
DEPARTMENT OF COMPLIANCE
VEHICLE SAFETY AND RECALL MANAGEMENT
BUILDING 11
423 N MAIN ST
MIDDLEBURY, INDIANA 46540-9218
NHTSA RECALL: 21V692
CANADA RECALL: N/A
FR ID: 225-1416
<<DEALERNAME>>
<<ADDRESS>>
<<CITY>>, <<ST>> <<ZIP-XXX>>
O Integrity
O Safety
O Quality
O Customer Service
IMPORTANT SAFETY RECALL
Page 2 of 2
HELPFUL CONTACT INFORMATION:
CONTACT
PHONE
CUSTOMER SERVICE
(574) 825-6319
CUSTOMER SERVICE
(574) 825-6225
The Recall shall be considered the utmost priority to remedy the 2021-2022 Coachmen Nova Class B Motorhome in question. The retail consumer shall not be charged any amount of monies for remedy to their 2021-2022 Coachmen Nova Class B Motorhome listed under this Recall.
If your dealership has already performed the remedy to 2021-2022 Coachmen Nova Class B Motorhome, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). If the remedy needs to be performed on an out of warranty 2021-2022 Coachmen Nova Class B Motorhome in which the VIN falls under as stated in the identified VIN listing, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s).
Notice:
In no manner shall a Forest River
Product Owner or Coachmen Product Owner be charged any fee(s) for scheduling, conduction or completion of the recall. Additionally, all dealership(s) that are Forest River
and/or Coachmen dealership(s) are Federally Mandated to perform the recall once presented with this recall whether by the Owner or Dealership receipt of this letter, without denial of service to the Owner. Lastly, denial of a remedy for this recall is a Federal Violation punishable by law resulting substantial fines and/or civil penalties.
Federal Regulation requires that any lessor receiving this Recall must forward a copy of this notice to the lessee within ten days. If your dealership no longer owns this vehicle, please inform the Warranty Manager of the product listed above of the change of ownership.
**************************************************************************************************************
IMPORTANT SAFETY RECALL
Page 1 of 2
September 23, 2021
Pursuant to USC49CFR ยง577.13 โ Notification to Dealerships and Distributors โ Paragraph B
โIt is a violation of Federal Law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by the notification under a sale or lease until the defect or noncompliance is remedied. Substantial civil penalties apply to violations of this law.โ
โForest River
motorized and towable products are contained in this section-
CANADA: Pursuant to the Canadian Motor Vehicle Safety Act, section 5
Companies who sell new non-complying vehicles may be in violation of the Motor Vehicle Safety Act. Substantial penalties apply to violations of this law. This notice is being sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.
Forest River
โ Office of Corporate Compliance (โOCCโ) has decided that a safety defect exists in certain 2021-2022 Coachmen Nova Class B Motorhome recreational vehicles. Forest River
is recalling the defect model(s) to ensure the safety of our future retail consumers and your dealership. Forest River
apologizes for any inconvenience this action may cause your dealership; however, safety continued satisfaction and our commitment to building great products are of the utmost importance to Forest River
.
The identified VIN referenced in the attached document(s).
The designated Date range of production is 2/20/2020 through 8/31/2021
DEFECT/NONCOMPLIANCE:
The AGM Battery was installed on the interior of the vehicle, not inside a battery box vented to the exterior. During charging or overcharging, the battery may release hydrogen gas into the vehicle interior.
EVALUATION OF RISK:
This condition may result in personal injury or death.
SERVICE PROCEDURE:
Dealership Service Department Service procedures are not available at this time. A second letter will contain the details of when the parts are available.
CONTACT
PHONE
CUSTOMER SERVICE
(574) 825-6319
The Recall shall be considered the utmost priority to remedy the 2021-2022 Coachmen Nova Class B Motorhome in question. The retail consumer shall not be charged any amount of monies for remedy to their 2021-2022 Coachmen Nova Class B Motorhome listed under this Recall.
If your dealership has already performed the remedy to 2021-2022 Coachmen Nova Class B Motorhome, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s). If the remedy needs to be performed on an out of warranty 2021-2022 Coachmen Nova Class B Motorhome in which the VIN falls under as stated in the identified VIN listing, your dealership is entitled to the reimbursement as stated above by filing a claim using the indicated repair code(s).
Notice:
In no manner shall a Forest River
Product Owner or Coachmen Product Owner be charged any fee(s) for scheduling, conduction or completion of the recall. Additionally, all dealership(s) that are Forest River
and/or Coachmen dealership(s)
DEPARTMENT OF COMPLIANCE
VEHICLE SAFETY AND RECALL MANAGEMENT
BUILDING 11
423 N MAIN ST
MIDDLEBURY, INDIANA 46540-9218
NHTSA RECALL: 21V692
CANADA RECALL: N/A
FR ID: 225-1416
<<DEALERNAME>>
<<ADDRESS>>
<<CITY>>, <<ST>> <<ZIP-XXX>>
O Integrity
O Safety
O Quality
O Customer Service
INTERIM OWNER NOTIFICATION
A SECONDARY NOTICE WILL FOLLOW WHEN THE REMEDY IS AVAILABLE
IMPORTANT SAFETY RECALL
Page 2 of 2
are Federally Mandated to perform the recall once presented with this recall whether by the Owner or Dealership receipt of this letter, without denial of service to the Owner. Lastly, denial of a remedy for this recall is a Federal Violation punishable by law resulting substantial fines and/or civil penalties.
Federal Regulation requires that any lessor receiving this Recall must forward a copy of this notice to the lessee within ten days. If your dealership no longer owns this vehicle, please inform the Warranty Manager of the product listed above of the change of ownership.
SEOCONTENT-END
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