October 27, 2021 NHTSA CAMPAIGN NUMBER: 21V841000
iABS Securing Screws Improperly Tightened
Pressure loss in the iABS unit can cause a loss of brake function, increasing the risk of a crash.
NHTSA Campaign Number: 21V841
Manufacturer Great Dane
Trailers
Components SERVICE BRAKES, HYDRAULIC
Potential Number of Units Affected 200
Summary
Great Dane
Trailers (Great Dane
) is recalling certain 2020-2022 Everest, Champion, and Freedom trailers. The screws that secure the bracket cover and end cover of the iABS unit may have been improperly tightened, which can allow the screws to loosen and back out, resulting in a loss of pressure in the unit.
Remedy
Dealers will inspect the iABS unit serial number, and replace if serial number is on the list, free of charge. Owner notification letters were mailed December 23, 2021. Owners may contact Great Dane
customer service at 1-877-369-3493.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
SAFETY RECALL 21E-090
iABS ECU AND VALVE ASSEMBLY
INSPECTION
Chronology :
09/22/2021 WABCO contacts GD Quality about the issue
09/22/2021 GD Quality Department notifies quality Managers at our manufacturing facilities
09/27/2021 GD Quality Department notifies GD Warranty Department that there may be affected valves in the field
10/18/2021 WABCO gives presentation to Great Dane
detailing the defect and its possible affects
10/18/2021 GD Warranty Department asks GD Engineering Department to review the defect as a potential safety issue
10/20/2021 After review GD Engineering confirms that the defect could be a potential safety issue
10/20/2021 GD notified WABCO of its intent to file an initial notice of defect with the NHTSA
10/26/2021 GD Warranty had a discussion with the NHTSA to determine if we should file immediately or wait until we receive an office copy of WABCO’s recall
10/26/2021 WABCO filed their initial notice of defect with the NHTSA
10/27/2021 WABCO confirms to Great Dane
that of the 282 defective valves they shipped, approximately 200 were shipped to Great Dane
.
10/27/2021 Great Dane
filed their initial notice of defect with the NHTSA
10/27/2021-12/09/2021 Great Dane
Quality worked with WABCO and Great Dane
Manufacturing to determine which trailers were produced with the approximately 200 defective valves.
12/09/2021 Great Dane
Warranty received the final list of 1843 potential VINs from Great Dane
Quality
12/15/2021 Great Dane
filed an amendment to the original 573 to clarify that we are looking for approximately 200 defective iABS valves within a production population of 1843 trailers.
01/31/2022 Updated the chronology per NHTSA’s request of 01/31/2022
21E090 iABS Securing Screws Improperly Tightened – WABCO Trailer ABS Systems
http://oemdtc.com/6964/21e090-wabco-trailer-abs-systems-iabs-securing-screws-improperly-tightened
9 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| GREAT DANE | CHAMPION | 2020-2022 |
| GREAT DANE | EVEREST | 2020-2022 |
| GREAT DANE | FREEDOM | 2020-2022 |
11 Associated Documents
Manufacturer Notices(to Dealers,etc)
RCMN-21V841-4151.pdf 570.545KB
Remedy Instructions and TSB
RCRIT-21V841-7313.pdf 2604.54KB
Recall Acknowledgement
RCAK-21V841-6048.pdf 645.432KB
Recall 573 Report – December 17, 2021
RCLRPT-21V841-8952.PDF 214.051KB
Defect Notice 573 Report
RCLRPT-21V841-9967.PDF 213.932KB
Recall 573 Report – December 15, 2021
RCLRPT-21V841-2079.PDF 213.936KB
Recall 573 Report – January 31, 2022
RCLRPT-21V841-1911.PDF 214.376KB
Recall Quarterly Report #1, 2021-4
RCLQRT-21V841-0988.PDF 211.127KB
Recall Quarterly Report #2, 2022-1
RCLQRT-21V841-2956.PDF 211.236KB
Recall Quarterly Report #3, 2022-2
RCLQRT-21V841-7523.PDF 211.318KB
Recall Quarterly Report #4, 2022-3
RCLQRT-21V841-1770.PDF 211.424KB
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Technical Service Bulletin #496 Is this email not displaying correctly? View it in your browser. January 7, 2022 TECHNICAL SERVICE BULLETIN SERVICE BULLETIN #496 SUBJECT: NHTSA Recall 21V-841: WABCO iABS Loose Fasteners Great Dane
LLC has received notice from our component supplier WABCO USA LLC (WABCO), regarding certain iABS valves that were shipped to Great Dane
with under torqued plate mounting bolts. This applies to approximately 200 total iABS valves, of part numbers 400-500-420-0 (standard) and 400-500-430-0 (premium) shipped to Great Dane
and used in trailer production between 09/19/2019 and 10/06/2021. Great Dane
has determined that we have installed the affected valves on certain model year 2020, 2021, and 2022 Everest, Champion, and Freedom trailers. Attached you will find a list of the trailer VINโs affected by this RECALL that have a suspect WABCO iABS valve installed. You will also find a copy of the notification letter here that was sent out for each VIN instructing the owner to check the iABS serial number against the list of suspect iABS serial numbers contained in WABCOโs technical service bulletin found here. If the valve serial number does not appear on the WABCO list then it is not a suspect valve and can be cleared as outlined below. If the valve serial number does appear on the WABCO list the customer is instructed to contact Great Dane
Customer Service to identify the closest Great Dane
Service facility capable of installing and programming a replacement iABS valve. In an effort to aid in confirming suspect valves, and reporting findings, Great Dane
has created a web app that can be found at www.greatdane.com/recall This app will allow the customer to scan the VIN barcode on the VIN plate, and enter the iABS valve serial number, before notifying the customer if the valve is suspect or clear. Upon completion of the NHTSA RECALL Campaign, if not using the app, please email the trailer VIN, inspected iABS valve serial number, and replacement iABS valve serial Technical Service Bulletin #496 Page 1 of 2 https://info.greatdane.com/webmail/501181/617871112/a14f984846594fb9a33f6dc8abfb43… 1/7/2022 number (if applicable) to: Great Dane
Customer Service at [email protected] Copyright ยฉ 2022, All rights reserved. Our mailing address is: Great Dane
, LLC 222 N LaSalle Street, Suite 920 Chicago, IL 60601 unsubscribe from all emails Technical Service Bulletin #496 Page 2 of 2 https://info.greatdane.com/webmail/501181/617871112/a14f984846594fb9a33f6dc8abfb43… 1/7/2022
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-841 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Great Dane
Trailers Submission Date : OCT 27, 2021 NHTSA Recall No. : 21V-841 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane
Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 200 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 Great Dane
Everest, Champion, and Freedom Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : WABCO informed Great Dane
that some quantity of 2M iABS valves were shipped to Great Dane
with low torque on screws used to attach a bracket cover and end covers. These valves were used to manufacture certain model year 2020-2022 Great Dane
Everest refrigerated, Champion dry-van, and Freedom platform trailers in several Great Dane
manufacturing facilities. Production Dates : OCT 29, 2019 – OCT 06, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Screws securing the bracket cover and end cover of certain iABS units may have been under-torqued, creating the potential for the screws to back out over time and create a loss of air pressure inside the valve. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In under-torqued screws back out over time, there could be a potential loss of service braking or loss of control pressure for a trailer utilizing the iABS valve during operation without warnging which could increase the risk of a vehicle crash Description of the Cause : Machine logic at a WABCO rework station was incorrectly programmed to provide a lower torque to screws on valves that had undergone rework. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 21V-841 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : iABS valve standard Component Description : 2M ABS Valve Component Part Number : 40513205 Component Name 2 : iABS valve Premium Component Description : 2M ABS Valve Component Part Number : 40500346 Supplier Identification : Component Manufacturer Name : WABCO USA LLC Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : 09/22/2021 WABCO contacts GD Quality about the issue 09/22/2021 GD Quality Department notifies quality Managers at our manufacturing facilities 09/27/2021 GD Quality Department notifies GD Warranty Department that there may be affected valves in the field 10/18/2021 WABCO gives presentation to Great Dane
detailing the defect and its possible affects 10/18/2021 GD Warranty Department asks GD Engineering Department to review the defect as a potential safety issue 10/20/2021 After review GD Engineering confirms that the defect could be a potential safety issue 10/20/2021 GD notified WABCO of its intent to file an initial notice of defect with the NHTSA 10/26/2021 GD Warranty had a discussion with the NHTSA to determine if we should file immediately or wait until we receive an office copy of WABCO’s recall 10/26/2021 WABCO filed their initial notice of defect with the NHTSA 10/27/2021 Great Dane
filed their initial notice of defect with the NHTSA Part 573 Safety Recall Report 21V-841 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The remedy for units in the field is still being determined How Remedy Component Differs from Recalled Component : Replacement iABS units have been assembled by WABCO using adequate torque applied to screws at both the bracket cover and end cover Identify How/When Recall Condition was Corrected in Production : Great Dane
began quarantining suspected iABS valves in our manufacturing facilities immediately after out internal quality meeting 09/22/2021 Recall Schedule : Description of Recall Schedule : Great Dane
intends to notify its customers and dealers within 60 days of this notice, once the field remedy is finalized and any required parts are in place. Planned Dealer Notification Date : DEC 24, 2021 – DEC 24, 2021 Planned Owner Notification Date : DEC 24, 2021 – DEC 24, 2021 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-841 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Great Dane
Trailers Submission Date : DEC 17, 2021 NHTSA Recall No. : 21V-841 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane
Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 1,843 Estimated percentage with defect : 9 % Vehicle Information : Vehicle 1 : 2020-2022 Great Dane
Everest, Champion, and Freedom Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : WABCO informed Great Dane
that some quantity of 2M iABS valves were shipped to Great Dane
with low torque on screws used to attach a bracket cover and end covers. These valves were used to manufacture certain model year 2020-2022 Great Dane
Everest refrigerated, Champion dry-van, and Freedom platform trailers in several Great Dane
manufacturing facilities. Production Dates : OCT 29, 2019 – OCT 06, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Screws securing the bracket cover and end cover of certain iABS units may have been under-torqued, creating the potential for the screws to back out over time and create a loss of air pressure inside the valve. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In under-torqued screws back out over time, there could be a potential loss of service braking or loss of control pressure for a trailer utilizing the iABS valve during operation without warnging which could increase the risk of a vehicle crash Description of the Cause : Machine logic at a WABCO rework station was incorrectly programmed to provide a lower torque to screws on valves that had undergone rework. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 21V-841 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : iABS valve standard Component Description : 2M ABS Valve Component Part Number : 40513205 Component Name 2 : iABS valve Premium Component Description : 2M ABS Valve Component Part Number : 40500346 Supplier Identification : Component Manufacturer Name : WABCO USA LLC Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : 09/22/2021 WABCO contacts GD Quality about the issue 09/22/2021 GD Quality Department notifies quality Managers at our manufacturing facilities 09/27/2021 GD Quality Department notifies GD Warranty Department that there may be affected valves in the field 10/18/2021 WABCO gives presentation to Great Dane
detailing the defect and its possible affects 10/18/2021 GD Warranty Department asks GD Engineering Department to review the defect as a potential safety issue 10/20/2021 After review GD Engineering confirms that the defect could be a potential safety issue 10/20/2021 GD notified WABCO of its intent to file an initial notice of defect with the NHTSA 10/26/2021 GD Warranty had a discussion with the NHTSA to determine if we should file immediately or wait until we receive an office copy of WABCO’s recall 10/26/2021 WABCO filed their initial notice of defect with the NHTSA 10/27/2021 Great Dane
filed their initial notice of defect with the NHTSA Part 573 Safety Recall Report 21V-841 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : VINs with ABS valves not on the list can be returned to service. VINs with ABS valves on the list should take their trailer to the nearest Great Dane
branch or dealer for valve replacement. Repair facilities will work directly with WABCO for replacement valves, and billing. How Remedy Component Differs from Recalled Component : Replacement iABS units have been assembled by WABCO using adequate torque applied to screws at both the bracket cover and end cover Identify How/When Recall Condition was Corrected in Production : Great Dane
began quarantining suspected iABS valves in our manufacturing facilities immediately after out internal quality meeting 09/22/2021 Recall Schedule : Description of Recall Schedule : Great Dane
intends to notify its customers and dealers within 60 days of this notice, once the field remedy is finalized and any required parts are in place. Planned Dealer Notification Date : DEC 24, 2021 – DEC 24, 2021 Planned Owner Notification Date : DEC 24, 2021 – DEC 24, 2021 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-841 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Great Dane
Trailers Submission Date : DEC 15, 2021 NHTSA Recall No. : 21V-841 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane
Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 1,843 Estimated percentage with defect : 9 % Vehicle Information : Vehicle 1 : 2020-2022 Great Dane
Everest, Champion, and Freedom Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : WABCO informed Great Dane
that some quantity of 2M iABS valves were shipped to Great Dane
with low torque on screws used to attach a bracket cover and end covers. These valves were used to manufacture certain model year 2020-2022 Great Dane
Everest refrigerated, Champion dry-van, and Freedom platform trailers in several Great Dane
manufacturing facilities. Production Dates : OCT 29, 2019 – OCT 06, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Screws securing the bracket cover and end cover of certain iABS units may have been under-torqued, creating the potential for the screws to back out over time and create a loss of air pressure inside the valve. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In under-torqued screws back out over time, there could be a potential loss of service braking or loss of control pressure for a trailer utilizing the iABS valve during operation without warnging which could increase the risk of a vehicle crash Description of the Cause : Machine logic at a WABCO rework station was incorrectly programmed to provide a lower torque to screws on valves that had undergone rework. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 21V-841 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : iABS valve standard Component Description : 2M ABS Valve Component Part Number : 40513205 Component Name 2 : iABS valve Premium Component Description : 2M ABS Valve Component Part Number : 40500346 Supplier Identification : Component Manufacturer Name : WABCO USA LLC Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : 09/22/2021 WABCO contacts GD Quality about the issue 09/22/2021 GD Quality Department notifies quality Managers at our manufacturing facilities 09/27/2021 GD Quality Department notifies GD Warranty Department that there may be affected valves in the field 10/18/2021 WABCO gives presentation to Great Dane
detailing the defect and its possible affects 10/18/2021 GD Warranty Department asks GD Engineering Department to review the defect as a potential safety issue 10/20/2021 After review GD Engineering confirms that the defect could be a potential safety issue 10/20/2021 GD notified WABCO of its intent to file an initial notice of defect with the NHTSA 10/26/2021 GD Warranty had a discussion with the NHTSA to determine if we should file immediately or wait until we receive an office copy of WABCO’s recall 10/26/2021 WABCO filed their initial notice of defect with the NHTSA 10/27/2021 Great Dane
filed their initial notice of defect with the NHTSA Part 573 Safety Recall Report 21V-841 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The remedy for units in the field is still being determined How Remedy Component Differs from Recalled Component : Replacement iABS units have been assembled by WABCO using adequate torque applied to screws at both the bracket cover and end cover Identify How/When Recall Condition was Corrected in Production : Great Dane
began quarantining suspected iABS valves in our manufacturing facilities immediately after out internal quality meeting 09/22/2021 Recall Schedule : Description of Recall Schedule : Great Dane
intends to notify its customers and dealers within 60 days of this notice, once the field remedy is finalized and any required parts are in place. Planned Dealer Notification Date : DEC 24, 2021 – DEC 24, 2021 Planned Owner Notification Date : DEC 24, 2021 – DEC 24, 2021 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-841 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Great Dane
Trailers Submission Date : JAN 31, 2022 NHTSA Recall No. : 21V-841 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane
Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 1,843 Estimated percentage with defect : 9 % Vehicle Information : Vehicle 1 : 2020-2022 Great Dane
Everest, Champion, and Freedom Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : WABCO informed Great Dane
that some quantity of 2M iABS valves were shipped to Great Dane
with low torque on screws used to attach a bracket cover and end covers. These valves were used to manufacture certain model year 2020-2022 Great Dane
Everest refrigerated, Champion dry-van, and Freedom platform trailers in several Great Dane
manufacturing facilities. Production Dates : OCT 29, 2019 – OCT 06, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Screws securing the bracket cover and end cover of certain iABS units may have been under-torqued, creating the potential for the screws to back out over time and create a loss of air pressure inside the valve. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In under-torqued screws back out over time, there could be a potential loss of service braking or loss of control pressure for a trailer utilizing the iABS valve during operation without warnging which could increase the risk of a vehicle crash Description of the Cause : Machine logic at a WABCO rework station was incorrectly programmed to provide a lower torque to screws on valves that had undergone rework. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 21V-841 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : iABS valve standard Component Description : 2M ABS Valve Component Part Number : 40513205 Component Name 2 : iABS valve Premium Component Description : 2M ABS Valve Component Part Number : 40500346 Supplier Identification : Component Manufacturer Name : WABCO USA LLC Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : 09/22/2021 WABCO contacts GD Quality about the issue 09/22/2021 GD Quality Department notifies quality Managers at our manufacturing facilities 09/27/2021 GD Quality Department notifies GD Warranty Department that there may be affected valves in the field 10/18/2021 WABCO gives presentation to Great Dane
detailing the defect and its possible affects 10/18/2021 GD Warranty Department asks GD Engineering Department to review the defect as a potential safety issue 10/20/2021 After review GD Engineering confirms that the defect could be a potential safety issue 10/20/2021 GD notified WABCO of its intent to file an initial notice of defect with the NHTSA 10/26/2021 GD Warranty had a discussion with the NHTSA to determine if we should file immediately or wait until we receive an office copy of WABCO’s recall 10/26/2021 WABCO filed their initial notice of defect with the NHTSA 10/27/2021 WABCO confirms to Great Dane
that of the 282 defective valves they shipped, approximately 200 were shipped to Great Dane
. 10/27/2021 Great Dane
filed their initial notice of defect with the NHTSA 10/27/2021-12/09/2021 Great Dane
Quality worked with WABCO and Great Dane
Manufacturing to determine which trailers were produced with the approximately 200 defective valves. 12/09/2021 Great Dane
Warranty received the final list of 1843 potential VINs from Great Dane
Quality Part 573 Safety Recall Report 21V-841 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 12/15/2021 Great Dane
filed an amendment to the original 573 to clarify that we are looking for approximately 200 defective iABS valves within a production population of 1843 trailers. 01/31/2022 Updated the chronology per NHTSA’s request of 01/31/2022 Description of Remedy : Description of Remedy Program : VINs with ABS valves not on the list can be returned to service. VINs with ABS valves on the list should take their trailer to the nearest Great Dane
branch or dealer for valve replacement. Repair facilities will work directly with WABCO for replacement valves, and billing. How Remedy Component Differs from Recalled Component : Replacement iABS units have been assembled by WABCO using adequate torque applied to screws at both the bracket cover and end cover Identify How/When Recall Condition was Corrected in Production : Great Dane
began quarantining suspected iABS valves in our manufacturing facilities immediately after out internal quality meeting 09/22/2021 Recall Schedule : Description of Recall Schedule : Great Dane
intends to notify its customers and dealers within 60 days of this notice, once the field remedy is finalized and any required parts are in place. Planned Dealer Notification Date : DEC 24, 2021 – DEC 24, 2021 Planned Owner Notification Date : DEC 24, 2021 – DEC 24, 2021 * NR – Not Reported
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