November 16, 2021 NHTSA CAMPAIGN NUMBER: 21V886000
Rear Suspension Fasteners Not Tightened Properly
Loose or broken suspension fasteners can allow the rear-drive axle to shift out of place, increasing the risk of a crash.
NHTSA Campaign Number: 21V886
Manufacturer Jayco
, Inc.
Components SUSPENSION
Potential Number of Units Affected 625
Summary
Jayco
, Inc. (Jayco
) is recalling certain 2020-2022 Anthem, Embark, Reatta, and Reatta XL motorhomes. The rear suspension mounting fasteners that attach the rear-drive axle to the rear suspension may not have been tightened properly, which could allow the fasteners to loosen or break.
Remedy
Jayco
will work with Shyft to notify owners, and dealers will inspect the rear suspension fasteners for damage, and replace and tighten them as necessary, free of charge. Owner notification letters were mailed January 14, 2022. Owners may contact Jayco
customer service at 1-800-283-8267.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
DATE:
11-17-21
APPLIES TO:
This Recall service bulletin applies to certain 2020, 2021, and 2022 model year, K1 and K2 model motor home chassis built within VDM range of January 2, 2019 – September 13, 2021.
NHTSA/TC Id:
21V-776
CONDITION:
Certain rear suspension mounting fasteners that attach the rear drive axle to the rear suspension may not have been tightened to their proper value.
CORRECTION:
The rear suspension fasteners shall be checked for component alignment, proper torque values, and damage.
LABOR ALLOCATION:
2.5 hours
CLASSIFICATION:
M3
PARTS NEEDED:
Please contact Spartan RV Chassis Customer and Product Support if parts are needed due to component damage.
GENERAL INSTRUCTIONS:
Thoroughly review entire service bulletin and reference Hendrickson
manual 17730-261 rev. B before starting work. If there are questions or concerns with steps defined in this service bulletin, contact Spartan RV
Chassis Customer & Product Support.
All applicable industry safety standards must be followed when performing work identified in this Service bulletin.
STEP-BY-STEP INSTRUCTIONS:
1. Use a work bay with a level surface, preferably a service pit or wheel lift to allow space to perform the Service bulletin.
2. Relax the suspension by slowly moving the vehicle back and forth several times in a straight line without using the brakes making sure the front wheels are straight when finished.
3. Do Not set the parking brake, chock front wheels at this time.
4. Verify and maintain air system at full operating pressure (125-135 psi), most units have an auxiliary air connection to plug in shop air into unit to accomplish this step.
5. Verify the vehicle is at proper ride height using dimension C or D and correct as necessary before proceeding.
6. Inspect four upper torque box clamp fasteners for torque marks, if none are present or appears shifted from original position, please note on repair order.
7. Inspect eight lower control arm fasteners for torque marks, if none are present or appears shifted from original position, please note on repair order.
8. If no torque marks are present, visually inspect fasteners and holes for any damage such as side loading, elongated holes etc. that would require additional replacement of fasteners and/or components.
9. Using the below diagram, measure torque box lateral alignment and write down measurements for reference.
10. Measurements A, B, C and D will be used to determine if the torque box is centered and aligned in the frame. Measurements E and F will determine if axle is centered within the frame.
11. Calculate the difference between A & B, C & D, and A & C. If the calculated difference for all of these is ยผโ or less, the torque box alignment is within specifications, apply proper torque to bolts and mark the bolt/nut and continue to step 13.
12. If any of the calculated measurements are greater than ยผโ, the torque box must be aligned to the frame before proceeding. The steps to accomplish this are as follows.
Caution, if calculated measurements are greater than ยผโ, thoroughly inspect torque box fasteners and components for potential damage due to shifted torque box. Please contact Spartan RV
Chassis Customer and Product Support if damage is present.
12a. Support the frame at ride height.
Warning, during inflation and deflation of the air springs ensure all personnel and equipment are clear from under the vehicle. Failure to do so may result in injury.
12b. Disconnect the height control valve linkage at the rear suspension and deflate the rear suspension.
12c. Loosen the torque box clamp fasteners at ALL four corners of the torque box.
12d. Using a pry bar or similar tool, center the torque box within the frame rails. Measurements A & B, C & D, and A & C should all be within ยผโ. This will center the torque box and ensure parallelism within the frame.
Warning, it is important that the torque box clamp fasteners be tightened in the proper sequence, using the proper torque values and the vehicle at ride height to ensure proper function of components and hardware.
12e. First snug and then tighten the torque box to cross member clamp fasteners in the proper sequence (inboard fasteners first then outboard fasteners) to prevent cross member deformation. Tighten the cross-member locknuts to 150- 205 LB-FT. See image below.
12f. Hand-tighten the torque box to axle bracket clamp fasteners. DO NOT apply final torque as further adjustment may be required.
12g. Verify measurements A & B, C & D, and A & C are still within ยผโ of each other.
13. Calculate the difference between E and F, if the difference is less than a ยผโ the axle is Apply proper torque to bolts and mark the bolt/nut and continue to step 17.
14. If the difference of measurement E and F is greater than a ยผโ proceed to the next steps to center the axle.
Caution, if calculated measurements are more than a ยผโ, thoroughly inspect lower trailing arms, drive air springs and bases, inner tires, axle housing towers and related hardware for damage due to a shifted axle. Please contact Spartan RV
Chassis Customer and Product Support if damage is present.
14a. Use the measurements from E and F to determine which direction the axle needs to be moved to center the axle under the vehicle.
14b. Loosen the torque box to axle clamp fasteners. The fasteners may already be loose from step 12. Do Not loosen the torque box to cross-member fasteners.
14c. Using a pry bar or equivalent tool, move the axle in the direction required to center the axle under the vehicle. Measurements E and F should be within a ยผโ of each other.
Warning, the drive axle has one (1) axle bracket with adjustable bar pin clamps and four (4) axle bracket spacers, and one (1) axle bracket with non-adjustable bar pin clamps. The bar pin clamp pairs may be changed from side to side but must not be mixed. All four (4) spacers must be used with the adjustable bar pin clamps, which are thinner than the non-adjustable bar pin clamps. Torque box connections must be tightened in the proper sequence and follow proper torque values. Failure to do so can result in the deformation of parts, loss of clamp force, bolt failure, loss of the axleโs alignment, loss of vehicle control, property damage, or personal injury.
14d. Tighten the axle bracket clamp locknuts in the proper sequence. Tighten the lower clamp locknut first, then the upper clamp locknut. Tighten the locknuts to 290-310 LB-FT.
15. Tighten the longitudinal torque rod locknuts to 150-205 LB-FT.
16. Remove frame support from step 12a and inflate vehicles air suspension using vehicles air ride management system. Verify ride height is within specification as measured in step 5.
17. Verify measurements A & B, C & D and A & C are still within a ยผโ of each other.
18. Verify measurements E & F are still within a ยผโ of each other.
Chronology :
On September 13, 2021, Product Safety and Compliance for Shyft was made aware of 3 customer complaints of the rear drive axle shifting rearward on completed motorhomes. An investigation was initiated. On September 16, 2021, a fourth complaint was received involving shifting of the rear drive axle rearward. It was determined the trailing arm fasteners on one side of the vehicle were broken. Any remaining parts of the fasteners were asked to be returned. A request was made for maintenance records for the vehicles but as of the date of this filing, have not been received. In working with the Quality team, it was determined the process for torqueing the fasteners was not being followed and on September 24, 2021, a Stop Ship was issued. Torque was verified on all chassis and fasteners were marked with Dykem paint on the nut side of the fastener.
On October 1, 2021, a customer complaint was sent to Product Safety and Compliance involving the shifting of the rear drive axle to one side of the vehicle was received. All fasteners appeared to be intact but were not marked as torqued. A suspect population of vehicles was confirmed on October 4, 2021 and on this day, Shyft determined that a safety related defect could exist in those vehicles.
10/14/2021 Shyft Group
/Spartan emailed notification to Jayco
of their recall 21V-776. 10/18/2021 Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to the Corrective and Preventive Action Committee (CPAC).
10/20/21 CPAC elected to move this incident up to the Safety Steering Committee (SSC). 11/11/2021 SSC met and voted to proceed with a chassis pass through recall for this incident.
12 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| ENTEGRA | ANTHEM | 2020-2022 |
| ENTEGRA | EMBARK | 2020-2022 |
| ENTEGRA | REATTA | 2020-2022 |
| ENTEGRA | REATTA XL | 2020-2022 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-21V886-3430.PDF 215.918KB
Recall Acknowledgement
Manufacturer Notices(to Dealers,etc)
Owner Notification Letter(Part 577)
RCONL-21V886-2464.pdf 57.138KB
Remedy Instructions and TSB
RCRIT-21V886-7018.pdf 1823.198KB
Recall 573 Report – 1/10/2022
RCLRPT-21V886-5627.PDF 215.974KB
Recall 573 Report – Amendment 1
RCLRPT-21V886-1039.PDF 215.974KB
Recall Quarterly Report #1, 2022-1
RCLQRT-21V886-8950.PDF 211.122KB
Latest Recalls Documents
- Durable Ratchet Head: Made from Hardened treated Chrome Vanadium steel alloy (Cr-V) Corrosion-Retardant: Satin Finish. Made in Taiwan
- Easy Storage: A sturdy plastic storage case is included. Non-Slip Grip: Knurled handle
- Easy to Read: High Contrast & Dual Range Scale. Accurate: Pre-Calibrated to ยฑ 4%
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- ใClear & Safe Audible ClickใUpgraded loud "Click" sound provides a distinct, reliable signal (strong over 5 N.m, subtle under) when preset torque is reached, preventing overtightening and ensuring safety.
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- High contrast and dual range scale pre-calibrated to ยฑ 4%; tips: for precise scale adjustment, please use the imperial scale; the conversion formula between imperial scale and metric scale is 1 Nm = 8.86 in-lbs
- Includes sturdy plastic case for storage and portability
- NOTE: unlock before adjusting the torque value, lock after adjusting for stability of working torque; when finished, loosen locking ring and adjust to the lowest value for next use
Last update on 2026-06-13 / Affiliate links / Images from Amazon Product Advertising API
SEOCONTENT-START
RSB21-350-002
Internal Id 21-22
QUA-FR-0291
Rev: 5.0
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IMPORTANT SAFETY RECALL This Notice Applies to Your Recreational Vehicle ยซVINยป ยซNAMEยป ยซADDRESSยป ยซCITYยป, ยซSTยป ยซZIPยป Dear Valued Customer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Spartan RV
Chassis, a brand of Shyft Group
, Inc. has decided that a defect, which relates to motor vehicle safety, exists in certain 2020 – 2022 Entegra Coach Anthem, Embark, Reatta, Reatta XL Class A motorhomes. The affected vehicles are built on certain 2020, 2021 and 2022 model year K1 and K2 model Spartan RV
Chassis. Certain rear suspension mounting fasteners that attach the rear drive axle to the rear suspension may not have been tightened to their proper value. As a result, the fasteners could break or be loose enough to allow the rear drive axle to shift. A shift in the rear drive axle could increase the risk of a crash. The rear suspension fasteners are checked for damage and if damaged they will be replaced and tightened to the correct torque value. If there is no damage and no torque mark, the fasteners will be tightened to the correct torque value. The inspection of the fasteners should take no more than 0.5 hour. To replace and tighten the fasteners to the correct torque value should take The Shyft Group
, Inc. no more than 2 hours. However, due to scheduling times the service provider may need your vehicle for longer. Call Spartan RV
Chassis at 1-800-543-4277 to locate a qualified service center near you. Steps will be taken to ensure the work is performed at the nearest service center. A vehicle lessor receiving this notice must notify the lessee by first class mail within ten (10) days from receipt of this owner notification letter. If you had this repair completed prior to receipt of this recall notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. For more information, contact Spartan RV
Chassis at 800-543-4277. If the authorized service center has failed or is unable to remedy the defect without charge and within a reasonable time, contact Spartan RV
Chassis at 1-800-543-4277 or Entegra Coach Customer Service at 800-283-8267. You may also submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590 or call the Auto Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov if you feel the manufacturer has failed or is unable to remedy the defect without charge. We certainly regret this inconvenience; however, your safety is our most important priority. Sincerely, Compliance Management Motorized Division Safety Recall: 21V-886 January 2022 Spartan/Shyft Group
Recall: 21V-776 Reason for this recall What we need you to do Recall Remedy
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IMPORTANT SAFETY RECALL This Notice Applies to Your Recreational Vehicle ยซVINยป ยซNAMEยป ยซADDRESSยป ยซCITYยป, ยซSTยป ยซZIPยป Dear Valued Dealer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Spartan RV
Chassis, a brand of Shyft Group
, Inc. has decided that a defect, which relates to motor vehicle safety, exists in certain 2020 – 2022 Entegra Coach Anthem, Embark, Reatta, Reatta XL Class A motorhomes. The affected vehicles are built on certain 2020, 2021 and 2022 model year K1 and K2 model Spartan RV
Chassis. Certain rear suspension mounting fasteners that attach the rear drive axle to the rear suspension may not have been tightened to their proper value. As a result, the fasteners could break or be loose enough to allow the rear drive axle to shift. A shift in the rear drive axle could increase the risk of a crash. The rear suspension fasteners are checked for damage and if damaged they will be replaced and tightened to the correct torque value. If there is no damage and no torque mark, the fasteners will be tightened to the correct torque value. The inspection of the fasteners should take no more than 0.5 hour. To replace and tighten the fasteners to the correct torque value should take The Shyft Group
, Inc. no more than 2 hours. However, due to scheduling times the service provider may need your vehicle for longer. Our records show the following unit is affected by this recall and is part of the current inventory at your dealership. VINยป Please call Spartan RV
Chassis at 800-543-4277 to locate a qualified service center near you. Steps will be taken to ensure the work is performed at the nearest service center. Federal law requires that all affected units in your inventory be repaired prior to delivery to a retail owner. If you sold an affected unit recently, please contact the owner immediately to advise the owner of the recall. In addition, please register the unit through Jayco
Partners. A vehicle lessor receiving this notice must notify the lessee by first class mail within ten (10) days from receipt of this owner notification letter. Information regarding this recall is available in CASE RECALL LINES in Jayco
Partners. If you have any questions, please contact Spartan RV
Chassis at 800-543-4277 or Entegra Customer Service at 800-517-9137 for assistance. We certainly regret this inconvenience; however, your safety is our most important priority. Sincerely, Compliance Management Safety Recall: 21V-886 January 2022 Spartan/Shyft Group
Recall: 21V-776 Reason for this recall What we need you to do Recall Remedy
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-886 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Jayco
, Inc. Submission Date : JAN 10, 2022 NHTSA Recall No. : 21V-886 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 625 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 Class A Motorhome Anthem, Embark, Reatta, Reatta XL Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Shyft Group
/Spartan provided a list of affected VINs to Jayco
regarding their recall 21V-776. Jayco
matched those VINs to our production records. Shyft Group
/Spartan informed us that this recall affected vehicles equipped with a suspension kit (p/n 2468-DD4-001 and -002) and torque box (p/n 2465-DD4-001) supplied by Hendrickson
but assembled by Shyft Group
/Spartan . Production Dates : MAR 22, 2019 – OCT 14, 2021 VIN Range 1 : Begin : 4VZAR1D90LC086954 End : 4VZDR1A9XNC091437 โ Not sequential Description of Defect : Description of the Defect : Certain rear suspension mounting fasteners that attach the rear drive axle to the rear suspension may not have been tightened to their proper torque value. As a result, the fasteners could break or be loose enough to allow the rear drive axle to shift. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The shifting of the rear drive axle could increase the risk of a crash. Description of the Cause : Process for torque and verification of torque not followed during final assembly and inspection of the chassis. Identification of Any Warning that can Occur : The rear axle could shift without warning. Involved Components : Part 573 Safety Recall Report 21V-886 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Fasteners Component Description : Torque box and lower torque rod fasteners Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On September 13, 2021, Product Safety and Compliance for Shyft was made aware of 3 customer complaints of the rear drive axle shifting rearward on completed motorhomes. An investigation was initiated. On September 16, 2021, a fourth complaint was received involving shifting of the rear drive axle rearward. It was determined the trailing arm fasteners on one side of the vehicle were broken. Any remaining parts of the fasteners were asked to be returned. A request was made for maintenance records for the vehicles but as of the date of this filing, have not been received. In working with the Quality team, it was determined the process for torqueing the fasteners was not being followed and on September 24, 2021, a Stop Ship was issued. Torque was verified on all chassis and fasteners were marked with Dykem paint on the nut side of the fastener. On October 1, 2021, a customer complaint was sent to Product Safety and Compliance involving the shifting of the rear drive axle to one side of the vehicle was received. All fasteners appeared to be intact but were not marked as torqued. A suspect population of vehicles was confirmed on October 4, 2021 and on this day, Shyft determined that a safety related defect could exist in those vehicles. 10/14/2021 Shyft Group
/Spartan emailed notification to Jayco
of their recall 21V-776. 10/18/2021 Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to the Corrective and Preventive Action Committee (CPAC). 10/20/21 CPAC elected to move this incident up to the Safety Steering Committee (SSC). 11/11/2021 SSC met and voted to proceed with a chassis pass through recall for this incident. Part 573 Safety Recall Report 21V-886 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The rear suspension fasteners will be checked for damage and if damaged they will be replaced and tightened to the correct torque value. If there is no damage and no torque mark, the fasteners will be tightened to the correct torque value. The chassis affected by this recall are still within their warranty period. Any failures would have been covered under Shyft Group
/Spartan warranty. Therefore, a Shyft Group
/Spartan reimbursement plan was not provided. This is a chassis pass through recall initiated by Shyft Group
/Spartan. They will be reporting the completion rates for this recall. How Remedy Component Differs from Recalled Component : The fasteners on the remedied vehicles will have a Dykem paint mark on the nut side of each fastener. Identify How/When Recall Condition was Corrected in Production : A Shyft Group
/Spart Stop Ship was issued on September 24, 2021. Torque was verified on all fasteners and they were marked with Dykem paint on the nut side of the fastener. Recall Schedule : Description of Recall Schedule : Shyft Group
/Spartan will publish notification letters to the affected retail owners. Jayco
will notify its dealers. Planned Dealer Notification Date : JAN 14, 2022 – JAN 14, 2022 Planned Owner Notification Date : JAN 14, 2022 – JAN 14, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-886 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Jayco
, Inc. Submission Date : NOV 16, 2021 NHTSA Recall No. : 21V-886 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 625 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 Class A Motorhome Anthem, Embark, Reatta, Reatta XL Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Shyft Group
/Spartan provided a list of affected VINs to Jayco
regarding their recall 21V-776. Jayco
matched those VINs to our production records. Shyft Group
/Spartan informed us that this recall affected vehicles equipped with a suspension kit (p/n 2468-DD4-001 and -002) and torque box (p/n 2465-DD4-001) supplied by Hendrickson
but assembled by Shyft Group
/Spartan . Production Dates : MAR 22, 2019 – OCT 14, 2021 VIN Range 1 : Begin : 4VZAR1D90LC086954 End : 4VZDR1A9XNC091437 โ Not sequential Description of Defect : Description of the Defect : Certain rear suspension mounting fasteners that attach the rear drive axle to the rear suspension may not have been tightened to their proper torque value. As a result, the fasteners could break or be loose enough to allow the rear drive axle to shift. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The shifting of the rear drive axle could increase the risk of a crash. Description of the Cause : Process for torque and verification of torque not followed during final assembly and inspection of the chassis. Identification of Any Warning that can Occur : The rear axle could shift without warning. Involved Components : Part 573 Safety Recall Report 21V-886 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Fasteners Component Description : Torque box and lower torque rod fasteners Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On September 13, 2021, Product Safety and Compliance for Shyft was made aware of 3 customer complaints of the rear drive axle shifting rearward on completed motorhomes. An investigation was initiated. On September 16, 2021, a fourth complaint was received involving shifting of the rear drive axle rearward. It was determined the trailing arm fasteners on one side of the vehicle were broken. Any remaining parts of the fasteners were asked to be returned. A request was made for maintenance records for the vehicles but as of the date of this filing, have not been received. In working with the Quality team, it was determined the process for torqueing the fasteners was not being followed and on September 24, 2021, a Stop Ship was issued. Torque was verified on all chassis and fasteners were marked with Dykem paint on the nut side of the fastener. On October 1, 2021, a customer complaint was sent to Product Safety and Compliance involving the shifting of the rear drive axle to one side of the vehicle was received. All fasteners appeared to be intact but were not marked as torqued. A suspect population of vehicles was confirmed on October 4, 2021 and on this day, Shyft determined that a safety related defect could exist in those vehicles. 10/14/2021 Shyft Group
/Spartan emailed notification to Jayco
of their recall 21V-776. 10/18/2021 Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to the Corrective and Preventive Action Committee (CPAC). 10/20/21 CPAC elected to move this incident up to the Safety Steering Committee (SSC). 11/11/2021 SSC met and voted to proceed with a chassis pass through recall for this incident. Part 573 Safety Recall Report 21V-886 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The rear suspension fasteners will be checked for damage and if damaged they will be replaced and tightened to the correct torque value. If there is no damage and no torque mark, the fasteners will be tightened to the correct torque value. The chassis affected by this recall are still within their warranty period. Any failures would have been covered under Shyft Group
/Spartan warranty. Therefore, a Shyft Group
/Spartan reimbursement plan was not provided. How Remedy Component Differs from Recalled Component : The fasteners on the remedied vehicles will have a Dykem paint mark on the nut side of each fastener. Identify How/When Recall Condition was Corrected in Production : A Shyft Group
/Spart Stop Ship was issued on September 24, 2021. Torque was verified on all fasteners and they were marked with Dykem paint on the nut side of the fastener. Recall Schedule : Description of Recall Schedule : Shyft Group
/Spartan will publish notification letters to the affected retail owners. Jayco
will notify its dealers. Planned Dealer Notification Date : JAN 10, 2022 – JAN 10, 2022 Planned Owner Notification Date : JAN 10, 2022 – JAN 10, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-886 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Jayco
, Inc. Submission Date : NOV 19, 2021 NHTSA Recall No. : 21V-886 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 625 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 Class A Motorhome Anthem, Embark, Reatta, Reatta XL Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : Shyft Group
/Spartan provided a list of affected VINs to Jayco
regarding their recall 21V-776. Jayco
matched those VINs to our production records. Shyft Group
/Spartan informed us that this recall affected vehicles equipped with a suspension kit (p/n 2468-DD4-001 and -002) and torque box (p/n 2465-DD4-001) supplied by Hendrickson
but assembled by Shyft Group
/Spartan . Production Dates : MAR 22, 2019 – OCT 14, 2021 VIN Range 1 : Begin : 4VZAR1D90LC086954 End : 4VZDR1A9XNC091437 โ Not sequential Description of Defect : Description of the Defect : Certain rear suspension mounting fasteners that attach the rear drive axle to the rear suspension may not have been tightened to their proper torque value. As a result, the fasteners could break or be loose enough to allow the rear drive axle to shift. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The shifting of the rear drive axle could increase the risk of a crash. Description of the Cause : Process for torque and verification of torque not followed during final assembly and inspection of the chassis. Identification of Any Warning that can Occur : The rear axle could shift without warning. Involved Components : Part 573 Safety Recall Report 21V-886 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Component Name 1 : Fasteners Component Description : Torque box and lower torque rod fasteners Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On September 13, 2021, Product Safety and Compliance for Shyft was made aware of 3 customer complaints of the rear drive axle shifting rearward on completed motorhomes. An investigation was initiated. On September 16, 2021, a fourth complaint was received involving shifting of the rear drive axle rearward. It was determined the trailing arm fasteners on one side of the vehicle were broken. Any remaining parts of the fasteners were asked to be returned. A request was made for maintenance records for the vehicles but as of the date of this filing, have not been received. In working with the Quality team, it was determined the process for torqueing the fasteners was not being followed and on September 24, 2021, a Stop Ship was issued. Torque was verified on all chassis and fasteners were marked with Dykem paint on the nut side of the fastener. On October 1, 2021, a customer complaint was sent to Product Safety and Compliance involving the shifting of the rear drive axle to one side of the vehicle was received. All fasteners appeared to be intact but were not marked as torqued. A suspect population of vehicles was confirmed on October 4, 2021 and on this day, Shyft determined that a safety related defect could exist in those vehicles. 10/14/2021 Shyft Group
/Spartan emailed notification to Jayco
of their recall 21V-776. 10/18/2021 Warranty Incident Review Committee (WIRC) discussed the incident and elevated it to the Corrective and Preventive Action Committee (CPAC). 10/20/21 CPAC elected to move this incident up to the Safety Steering Committee (SSC). 11/11/2021 SSC met and voted to proceed with a chassis pass through recall for this incident. Part 573 Safety Recall Report 21V-886 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : The rear suspension fasteners will be checked for damage and if damaged they will be replaced and tightened to the correct torque value. If there is no damage and no torque mark, the fasteners will be tightened to the correct torque value. The chassis affected by this recall are still within their warranty period. Any failures would have been covered under Shyft Group
/Spartan warranty. Therefore, a Shyft Group
/Spartan reimbursement plan was not provided. This is a chassis pass through recall initiated by Shyft Group
/Spartan. They will be reporting the completion rates for this recall. How Remedy Component Differs from Recalled Component : The fasteners on the remedied vehicles will have a Dykem paint mark on the nut side of each fastener. Identify How/When Recall Condition was Corrected in Production : A Shyft Group
/Spart Stop Ship was issued on September 24, 2021. Torque was verified on all fasteners and they were marked with Dykem paint on the nut side of the fastener. Recall Schedule : Description of Recall Schedule : Shyft Group
/Spartan will publish notification letters to the affected retail owners. Jayco
will notify its dealers. Planned Dealer Notification Date : JAN 10, 2022 – JAN 10, 2022 Planned Owner Notification Date : JAN 10, 2022 – JAN 10, 2022 * NR – Not Reported
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