Unsealed Cooktop May Cause Burner Flames to Invert – 2021-2022 Coachmen Catalina & Forest River Aurora Travel Trailers

January 7, 2022 NHTSA CAMPAIGN NUMBER: 22V003000

Unsealed Cooktop May Cause Burner Flames to Invert

An inverted flame can increase the risk of a fire.

 

NHTSA Campaign Number: 22V003

Manufacturer Forest RivereBay logo, Inc.

Components EQUIPMENT

Potential Number of Units Affected 1,097

 

Summary

Forest RivereBay logo, Inc. (Forest RivereBay logo) is recalling certain 2021-2022 Coachmen Catalina and Forest RivereBay logo Aurora travel trailers. The panel that isolates the cooktop from the furnace was not properly sealed during manufacturing, which could result in an inverted cooktop flame.

 

Remedy

Dealers will seal the furnace from the cooktop, free of charge. Owner notification letters were mailed February 1, 2022. Owners may contact Forest RivereBay logo customer service at 1-574-825-8657. Forest RivereBay logo’s number for this recall is 203-1454. This recall is an expansion of recall 21V-828.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


RECALL 22V003, 2022-001 REMEDY INSTRUCTIONS

Make(s): AURORA & CATALINA
Model(s): BCAT184BHS & BART18BHS
Model Year(s): 2021 – 2022
Repair Code: RC-029-19-00-004139
Allotted Time: 1.00 HRS.
Inspection Code: N/A
Allotted Time: N/A
Concern:
The cooktop is not isolated from the furnace return air, which potentially causes an inverted flame on the cooktop. This condition may lead to potentially causing the propane supply line to fail, which may lead to property damage or personal injury.
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: F100296020
Part(s) Return: NO

 

Disconnect the vehiclesโ€™ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off; ensure the vehicle is disconnected from shore power. Turn off LP Gas supply at the LP Tanks. Block any tires/wheels to prevent the vehicle from rolling.
Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

STEP 1: LOCATE AND REMOVE THE 4 SCREWS RETAINING THE MICROWAVE BEZEL/TRIM RING AND SET ALL ASIDE FOR REINSTALLATION LATER (FIGURE 1);

STEP 2: REMOVE THE MICROWAVE (UNPLUG IT FROM THE 110V PLUG) AND SET MICROWAVE ASIDE FOR REINSTALLATION LATER;

STEP 3: INSERT THE PANEL AND ANGLE IT ON THE BACK WALL COVERING UP THE WIRES, BUT NOT THE GAS LINE. BACKSIDE OF PANEL GOES AGAINST THE WALL (FIGURE 2);

STEP 4: REMOVE THE 2 SCREWS ON THE BACKER OF 110V RECEPTACLE THAT THE MICROWAVE PLUGS INTO;

STEP 5: MOVE BACKER UP A FEW INCHES UP ON WALL;

STEP 6: SCREW IN 2 SCREWS TO SECURE ON WALL IN NEW LOCATION;

STEP 7: PUT TWO (2) SCREWS IN THE PANEL, ONE ON EACH SIDE INTO THE CLEAT (FIGURE 3);

STEP 8: APPLY ANY TYPE OF CAULKING OR SEALANT ALONG THE EDGE OF THE PANEL TO SEAL OFF THE AIR VOIDS (FIGURE 4);

STEP 9: REINSTALL THE MICROWAVE. ENSURE TO PLUG THE 110V BACK INTO THE RECEPTACLE. REINSTALL BEZEL/TRIM RING AND FOUR SCREWS;

STEP 10: CLEAN WORK AREA, START FURNACE, IGNITE COOKTOP. WHEN THE FURNACE CYCLES โ€œONโ€ WATCH COOKTOP FLAME, ENSURE IT BURNS UPWARDS AND DOES NOT BURN โ€œDOWNWARDโ€ INTO THE COOKTOP.

 


Dear Forest RivereBay logo Customer:

This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest RivereBay logo โ€“ Office of Corporate Compliance (โ€œOCCโ€) has decided that a defect, which relates to the motor vehicle safety, exists in certain 2021-2022 Catalina BCAT184BHS & Aurora BART184BHS Travel Trailer Recreational Vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

 

WHAT IS THE DEFECT/NONCOMPLIANCE?

The stove is not isolated from the furnace return air, which potentially causes an inverted flame on the cooktop.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

Without the cooktop being isolated from the furnace may cause negative air pressure, resulting in an inverted cooktop flame, which leads to potentially causing the propane supply line to fail, increasing the risk of a fire.

 

WHAT IS FOREST RIVEReBay logo AND OUR DEALERSHIPS GOING TO DO?

Forest RivereBay logo is notifying dealerships of the recall. You may have the recall corrected at any Forest RivereBay logo dealership. The panel will be installed and sealed around the furnace. It is preferable if you have your selling dealership perform the remedy. Forest RivereBay logo completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy to install and seal the panelsโ€™ edges around the furnace. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest RivereBay logo of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.

You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 1.0 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.
Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.

Please send the service invoice to the following address:

Catalina
Forest RivereBay logo, Inc.
Attn: WARRANTY MANAGER
423 N Main St
Middlebury, IN 46540

 


Chronology :

A routine Corporate Quality Control Audit discovered the issue in manufacturing, on October 1, 2021.

On October 8, 2021, the manufacturing plant contacted OCC and an investigation was opened into this concern.

OnOctober 20, 2021, OCC and the manufacturing plant were able to isolate and identify vehicles involved.

On January 5, 2022, Forest RivereBay logo was made aware of additional vehicles that where manufactured before the original scope date of 21V828. OCC and the manufacturing plant then investigated further and found complaints of an inverted flame prior to the VINs given by manufacturing.

A-2 โ€“ Updating this chronology to reflect two claims that we received to support the expansion of recall
21V828.

Claim 884982 received on 1/3/2022 and Claim 882558 received on 1/5/2022 with an inverted flame.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
COACHMENCATALINA2021-2022
FOREST RIVEReBay logoAURORA2021-2022

 


11 Associated Documents

Defect Notice 573 Report

RCLRPT-22V003-3856.PDF 214.328KB

 


Recall Acknowledgement

RCAK-22V003-8780.pdf 646.125KB

 


Remedy Instructions and TSB

RCRIT-22V003-6249.pdf 162.209KB

 


Owner Notification Letter(Part 577)

RCONL-22V003-5191.pdf 200.203KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V003-9430.pdf 208.656KB

 


Recall 573 Report – 2/9/2022

RCLRPT-22V003-9910.PDF 214.44KB

 


Recall 573 Report – 3/2/2022

RCLRPT-22V003-8359.PDF 214.448KB

 


Recall Quarterly Report #1, 2022-1

RCLQRT-22V003-1192.PDF 211.141KB

 


Recall Quarterly Report #2, 2022-2

RCLQRT-22V003-6124.PDF 211.241KB

 


Recall Quarterly Report #3, 2022-3

RCLQRT-22V003-6847.PDF 211.322KB

 


Recall Quarterly Report #4, 2022-4

RCLQRT-22V003-9682.PDF 211.435KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V003&docType=RCL

 


 

SaleBestseller No. 1
Nuwave Flex Precision Induction Cooktop, 10.25โ€ Shatter-Proof Ceramic Glass, 6.5โ€ Heating Coil, 45 Temps from 100ยฐF to 500ยฐF, 3 Wattage Settings 600, 900 & 1300 Watts, Black
  • MAKE ADJUSTMENTS ON-THE-FLY โ€“ Want hotter temperature or need to cook it longer? No problem. Simply adjust on-the-fly any time. No need to start over. Flexโ€™s intuitive digital controls are easy to operate, and the response is immediate.
  • 81 PRE-PROGRAMMED TEMPS - Select from the 6 convenient preset temperature settings or fine tune your own temperature from 100ยฐF to 500ยฐF in 5ยฐF increments. You can also add or deduct cooking time at any time.
  • PRECISE TEMPERATURE CONTROL โ€“ With 81 precise temperatures at your fingertips, you can keep delicate sauces warm at 100ยฐF to grilling a juicy steak with serious grill marks at 500ยฐF.
  • SHATTER-RESITANT CERAMIC GLASS โ€“ The heating surface is heavy-duty shatter-resistant ceramic glass. It was rigorously tested to withstand intense heat without shattering. It is one of the safest cooktops on the market.
  • SUPERIOR TECHNOLOGY - The slim design of Flex and its patented insulation technology brings the induction heating coils closer to your cookware than the competition for faster & even heating, ensuring no hot or cold spots for optimal cooking experience.
Bestseller No. 2
Duxtop Portable Induction Cooktop, Countertop Burner Induction Hot Plate with LCD Sensor Touch 1800 Watts, Silver 9600LS BT-200DZ
  • PORTABLE INDUCTION BURNER: Duxtop induction cooktop uses 110/120 V 15 amp electrical outletโ€“standard in all North American homes. ETL listed and built to North American electrical standards. It is lightweight and compact for easy handling and storage
  • Choose from 20 preset power levels (100 to 1800 W) and 20 preset temperature level settings (100 ยฐF to 460 ยฐF). With an 83% energy efficiency, induction burner is more efficient than traditional gas or electric stoves
  • DIGITAL LCD SENSOR: Touch control panel: child safety lock keeps the cooking and timer settings from being accidentally changed once they have been set; fast boil button; keep warm button (for 1-30 minutes at 140 ยฐF); up to 10-hour timer button
  • Induction stoves rely on cookware to heat, so itโ€™s essential to choose magnetic bottom cookware with a minimum diameter of 5 inches. Auto-pan detection will shut off automatically after 60 seconds if no cookware, or the incorrect cookware is detected
  • Although induction itself is a noiseless process, there may be high pitched sounds from the cookware due to multiple layers of metals sandwiched together. Please allow the induction cooker to cool down before cleaning
SaleBestseller No. 3
ChangBERT Induction Cooktop, Commercial Grade Portable Cooker, Large 8โ€ Heating Coil, Premium Stainless Steel Countertop Burner with NSF Certified, 10 Hours Timer Powerful 1800W Professional Hot Plate
  • HIGH EFFICIENCY - ChangBERT Induction cooktop offers 9 preset power levels (200-1800W) and 18 preset temperature settings (120-460โ„‰, 20F per level). With an 83% energy efficiency rating, the induction cooker is more efficient than traditional gas or electric stoves, providing quick heat-up and faster cooking times.
  • CONSISTENTLY STABLE HIGH-POWER OUTPUT - Built for constant use, it features continuous-duty circuitry for non-stop cooking. The unique power control technology ensures stable high-power output, reduces the temperature of internal electronics, and facilitates low-noise heat dissipation, providing reliable cooking performance. This dependable performance sets it apart from others.
  • LARGE COOKING AREA - Features an expanded magnetic coil design that optimizes the winding structure to enhance the transfer of electromagnetic energy directly to the cookware, significantly improving heating efficiency and ensuring more even heat distribution across the bottom of the cookware.
  • NSF CERTIFIED & COMMERCIAL GRADE - UL commercial standard 197, completely ETL & NSF approved. It meets industry durability standards, passing a drop test with an impact of 1.5 ft lbs. Designed for large-volume usage, it is ideal for commercial and professional settings such as restaurants, industrial kitchens, and other catering services.
  • EASY TO CONTROL & CLEAN - The control buttons with solid tactile response make operation intuitive and precise.With simple and clear display, the Key-Press-Control Panel provides clear visibility and easy control, even with gloves or wet hands. With no open flame or heating element, food does not burn onto the glass cooktop, making it easy to clean greasy dirt.
SaleBestseller No. 4
Amazon Basics 1800W Portable Electric Induction Cooktop, Burner and Child Lock, Overheat Protection, Timer, 8 Power Settings, Temperature Control Up to 440ยฐF, for Cookware Diameter 5.7"-8.2", Black
  • FLEXIBLE & SPACE-SAVING: This versatile portable induction stovetop allows you to cook meals without a full range, making it the perfect solution for RVs, cabins, studio apartments, and other small spaces where a full kitchen isn't available.
  • VERSATILE COOKING: With 8 power levels (300-1800 watts) and temperature range 160-440ยฐF (71-226ยฐC), this cooktop accommodates a wide range of cooking methods: simmering, keeping warm, reheating, pan frying, stir frying, boiling, steaming, roasting, or grilling. Ideal for continuous heating but not recommended for slow or low temperature cooking.
  • SMART CONTROL: Convenient pre-set cooking modes and a 3-hour timer make meal planning and execution effortless. The user-friendly LED display features intuitive cooking function controls for seamless meal preparation.
  • SAFE OPERATION: Advanced safety features include a child lock, auto-pause function, overheat protection, and voltage warning system.
  • EASY MAINTENANCE: The tempered glass surface is durable and allows for effortless cleaning after use.
SaleBestseller No. 5
ChangBERT Portable Induction Cooktop Enhanced Version, One-Click Max Power 1800W Large Heating Coil Burner, Precise Temperature Control, NSF Certified Commercial Grade Low Noise Hot Plate
  • HIGH EFFICIENTY AND NO HOT KITCHEN - ChangBERT induction cooktop offers 9 preset power levels (200-1800W) and 18 preset temperature settings (120-460โ„‰). transfers energy directly to magnetic cookware, heating the cookware itself rather than the surface for up to 83% energy efficiency. This direct heating method is more efficient than traditional gas or electric stoves, delivering instant response and stable performance, providing quick heat-up under high-demand kitchen environments.
  • CONSISTENTLY STABLE HIGH-POWER WITH ONE-CLICK MAX 1800W POWER BUTTON - This induction burner built for constant use, it features continuous-duty circuitry for non-stop cooking, including an upgraded control board with dual IGBT. The unique power control technology with one-click max power button ensures fast and stable high-power output, reduces the temperature of internal electronics, and facilitates low-noise heat dissipation. This dependable performance sets it apart from others.
  • LARGE COOKING AREA WITH 8-INCH HEATING COIL ENSURES PRECISE TEMPERATURE CONTROL FOR EVEN COOKING - Features an expanded 8โ€ magnetic coil design that optimizes the winding structure to enhance the transfer of electromagnetic energy directly to the cookware, improving heating efficiency and ensuring more even heat distribution across the bottom of the cookware. This precise temperature control maintains steady heat to handling large cookwares for both professional kitchens and daily cooking.
  • NSF CERTIFIED & COMMERCIAL GRADE DURABILITY - UL commercial standard 197, completely ETL & NSF approved. It meets industry durability standards, passing a drop test with an impact of 1.5 ft lbs. This cooker designed for large-volume usage, it is ideal for commercial and professional settings such as restaurants, hotel buffets, food trucks, institutional kitchens and catering services, while also perfect for large-volume usage.
  • ENHANCED VERSION FOR BETTER PROFESSIONAL & CONVENIENT COOKING EXPERIENCE - Enhanced version equipped dedicated one-click buttons allow instant access to key functions, reducing steps during busy cooking. The extended 12-hour timer supports long simmering and unattended cooking with confidence. A large dual digital display clearly shows power or temperature and timer at the same time, easy to read in all lighting conditions and angles. Every upgrade delivers smoother operation for daily cooking.

Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API


 

 


This product presentation was made with AAWP plugin.

Leave a Comment

Share to...