February 1, 2022 NHTSA CAMPAIGN NUMBER: 22V047000
Rear Axle Drive Pinion May Fracture
A fractured drive pinion may contact the brake drop hose, and unintentionally engage the parking brake without detection or without the brake lights activating, increasing the risk of a crash.
NHTSA Campaign Number: 22V047
Manufacturer Seagrave Fire Apparatus, LLC
Components POWER TRAIN
Potential Number of Units Affected 7
Summary
Seagrave Fire Apparatus, LLC (Seagrave) is recalling certain 2021 Capitol and Marauder vehicles equipped with Meritor
180 series drive pinions. The rear axle drive pinion may fracture.
Remedy
Meritor
will inspect and replace the drive pinion, as necessary, free of charge. Owner notification letters were mailed February 23, 2022. Owners may contact Seagrave customer service at 1-877-777-5360.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
December 30, 2021 – NHTSA notified Seagrave Fire Apparatus that Meritor
named us as being supplied potential defective axles.
December 31, 2021- Seagrave reached out to Meritor
for serial numbers of suspect axles and information on the defect.
January 28, 2022 – Meritor
provided valid serial numbers to Seagrave Fire Apparatus.
January 31, 2022 – Based upon the results of the investigation, the Seagrave Product Safety Committee decided to conduct a safety campaign to address this condition. To date, there have been no reports of a crash caused by this condition.
2 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| SEAGRAVE | CAPITAL | 2021 |
| SEAGRAVE | MARAUDER | 2021 |
10 Associated Documents
Recall Acknowledgement
RCAK-22V047-7649.pdf 645.672KB
Defect Notice 573 Report
RCLRPT-22V047-8658.PDF 214.346KB
Part 577 Owner Notification Envelope
Recall 573 Report- 03/03/2022
RCLRPT-22V047-7000.PDF 214.51KB
Recall 573 Report- Amendment 1 (03/03/2022)
RCLRPT-22V047-2107.PDF 214.467KB
Recall 573 Report- 03/09/2022
RCLRPT-22V047-6956.PDF 214.537KB
Recall Quarterly Report #1, 2022-1
RCLQRT-22V047-2966.PDF 239.334KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V047-1352.PDF 211.231KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V047-0313.PDF 211.311KB
Recall Quarterly Report #4, 2022-4
RCLQRT-22V047-7038.PDF 211.415KB
Latest Recalls Documents
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- Fights rust and corrosion with corrosion inhibitors and safeguards against impurities, oxidation and thermal breakdown
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SEOCONTENT-START
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-047 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : FEB 01, 2022 NHTSA Recall No. : 22V-047 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 7 Estimated percentage with defect : 10 % Vehicle Information : Vehicle 1 : 2021-2021 Seagrave Capitol, Marauder Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : Power Train : NR Descriptive Information : REV Group, Inc. reported to Meritor
that four of its OEMs (Ferrara Fire Apparatus, Inc.,Kovatch Mobile Equipment Corp, E-One
Incorporated, Spartan Fire
, LLC) had filed 573 Safety Defect Reports for fractured 180 series “Pinion broke off and damaged the spring brake air supply line.” The REV Group indicated to Meritor
that in two occurrences the fractured pinion hit a drop hose and resulted in unintentional application of the parking brake. Meritor
is investigating the root cause as well as the impact to other customers, including those customers impacted by product sold in the replacement market. Although Meritor
is still investigating the root cause, Meritor
believes that if the defect is present the failure would manifest early in the service life of the pinion. Based on this assumption Meritor
worked with REV Group to identify the recalled population as those pinions manufactured between January 1, 2021 and April 20, 2021. The recalled population does not differ from products built prior to January 1, 2021, however Meritor
believes that products built prior to that date would have already failed if they had the defect. Pinions manufactured after April 20, 2021 are subject to 100% Ultrasonic Testing and Meritor
is unaware of any field failure on pinions manufactured after that date. Production Dates : JAN 01, 2021 – APR 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : 180 Series Drive Pinion fractured in the spline FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A fracture of the pinion may hit the brake drop hose which may Part 573 Safety Recall Report 22V-047 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of the Safety Risk : unintentionally apply parking brake without detection or brake lights coming on, possibly resulting in a crash. Description of the Cause : Meritor
is still investigating the root cause. At this time Meritor
believes the 180 series pinion and yoke spline interaction during the assembly process may result in a overstress condition that could lead to fracture. Identification of Any Warning that can Occur : If the pinion fractures, in some cases the driver may hear an audible noise and feel the vehicle slowing down due to loss of propulsion from the drive axle. Involved Components : Component Name 1 : Rear Axle Carrier
Component Description : Pinion Component Part Number : 180 Series Supplier Identification : Component Manufacturer Name : Meritor
, Inc Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : December 30, 2021 – NHTSA notified Seagrave Fire Apparatus that Meritor
named us as being supplied potential defective axles. December 31, 2021- Seagrave reached out to Meritor
for serial numbers of suspect axles and information on the defect. January 28, 2022 – Meritor
provided valid serial numbers to Seagrave Fire Apparatus. January 31, 2022 – Based upon the results of the investigation, the Seagrave Product Safety Committee decided to conduct a safety campaign to address this condition. To date, there have been no reports of a crash caused by this condition. Part 573 Safety Recall Report 22V-047 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Meritor
will support recalls submitted by Seagrave and conduct ultrasonic test inspection and/or carrier
replacement for the affected population. Defective units will be replaced at no cost to customer. How Remedy Component Differs from Recalled Component : The remedied component will pass ultrasonic test inspection. Identify How/When Recall Condition was Corrected in Production : 100% Ultrasonic Testing was put in place April 20, 2021 at the Meritor
production facility. 2301 parts have been inspected using ultrasonic testing. Two parts with defects have been found in-house since the ultrasonic testing has been in implemented. Recall Schedule : Description of Recall Schedule : Seagrave expects to notify affected Dealers and Owners no later than March 02, 2022. Planned Dealer Notification Date : FEB 25, 2022 – MAR 02, 2022 Planned Owner Notification Date : FEB 25, 2022 – MAR 02, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-047 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : MAR 03, 2022 NHTSA Recall No. : 22V-047 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 7 Estimated percentage with defect : 10 % Vehicle Information : Vehicle 1 : 2021-2021 Seagrave Capitol, Marauder Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : Power Train : NR Descriptive Information : REV Group, Inc. reported to Meritor
that four of its OEMs (Ferrara Fire Apparatus, Inc.,Kovatch Mobile Equipment Corp, E-One
Incorporated, Spartan Fire
, LLC) had filed 573 Safety Defect Reports for fractured 180 series “Pinion broke off and damaged the spring brake air supply line.” The REV Group indicated to Meritor
that in two occurrences the fractured pinion hit a drop hose and resulted in unintentional application of the parking brake. Meritor
is investigating the root cause as well as the impact to other customers, including those customers impacted by product sold in the replacement market. Although Meritor
is still investigating the root cause, Meritor
believes that if the defect is present the failure would manifest early in the service life of the pinion. Based on this assumption Meritor
worked with REV Group to identify the recalled population as those pinions manufactured between January 1, 2021 and April 20, 2021. The recalled population does not differ from products built prior to January 1, 2021, however Meritor
believes that products built prior to that date would have already failed if they had the defect. Pinions manufactured after April 20, 2021 are subject to 100% Ultrasonic Testing and Meritor
is unaware of any field failure on pinions manufactured after that date. Production Dates : JAN 01, 2021 – APR 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : 180 Series Drive Pinion fractured in the spline FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A fracture of the pinion may hit the brake drop hose which may Part 573 Safety Recall Report 22V-047 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of the Safety Risk : unintentionally apply parking brake without detection or brake lights coming on, possibly resulting in a crash. Description of the Cause : Meritor
is still investigating the root cause. At this time Meritor
believes the 180 series pinion and yoke spline interaction during the assembly process may result in a overstress condition that could lead to fracture. Identification of Any Warning that can Occur : If the pinion fractures, in some cases the driver may hear an audible noise and feel the vehicle slowing down due to loss of propulsion from the drive axle. Involved Components : Component Name 1 : Rear Axle Carrier
Component Description : Pinion Component Part Number : 180 Series Supplier Identification : Component Manufacturer Name : Meritor
, Inc Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : December 30, 2021 – NHTSA notified Seagrave Fire Apparatus that Meritor
named us as being supplied potential defective axles. December 31, 2021- Seagrave reached out to Meritor
for serial numbers of suspect axles and information on the defect. January 28, 2022 – Meritor
provided valid serial numbers to Seagrave Fire Apparatus. January 31, 2022 – Based upon the results of the investigation, the Seagrave Product Safety Committee decided to conduct a safety campaign to address this condition. To date, there have been no reports of a crash caused by this condition. Part 573 Safety Recall Report 22V-047 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Meritor
will support recalls submitted by Seagrave and conduct ultrasonic test inspection and/or carrier
replacement for the affected population. Defective units will be replaced by Dealers at no cost to customer. All Dealer expenses for this repair are being covered by Meritor
Warranty. How Remedy Component Differs from Recalled Component : The remedied component will pass ultrasonic test inspection. Identify How/When Recall Condition was Corrected in Production : 100% Ultrasonic Testing was put in place April 20, 2021 at the Meritor
production facility. 2301 parts have been inspected using ultrasonic testing. Two parts with defects have been found in-house since the ultrasonic testing has been in implemented. Recall Schedule : Description of Recall Schedule : Seagrave expects to notify affected Dealers and Owners no later than March 16, 2022. Owners are to make an appointment at their earliest convenience with their local Seagrave service facility to perform the needed remedy. The remedy repair will take approximately (12) hours and be performed at no cost to the customer. Planned Dealer Notification Date : FEB 25, 2022 – MAR 16, 2022 Planned Owner Notification Date : FEB 25, 2022 – MAR 16, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-047 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : MAR 09, 2022 NHTSA Recall No. : 22V-047 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 7 Estimated percentage with defect : 10 % Vehicle Information : Vehicle 1 : 2021-2021 Seagrave Capitol, Marauder Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : Power Train : NR Descriptive Information : REV Group, Inc. reported to Meritor
that four of its OEMs (Ferrara Fire Apparatus, Inc.,Kovatch Mobile Equipment Corp, E-One
Incorporated, Spartan Fire
, LLC) had filed 573 Safety Defect Reports for fractured 180 series “Pinion broke off and damaged the spring brake air supply line.” The REV Group indicated to Meritor
that in two occurrences the fractured pinion hit a drop hose and resulted in unintentional application of the parking brake. Meritor
is investigating the root cause as well as the impact to other customers, including those customers impacted by product sold in the replacement market. Although Meritor
is still investigating the root cause, Meritor
believes that if the defect is present the failure would manifest early in the service life of the pinion. Based on this assumption Meritor
worked with REV Group to identify the recalled population as those pinions manufactured between January 1, 2021 and April 20, 2021. The recalled population does not differ from products built prior to January 1, 2021, however Meritor
believes that products built prior to that date would have already failed if they had the defect. Pinions manufactured after April 20, 2021 are subject to 100% Ultrasonic Testing and Meritor
is unaware of any field failure on pinions manufactured after that date. Production Dates : JAN 01, 2021 – APR 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : 180 Series Drive Pinion fractured in the spline FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A fracture of the pinion may hit the brake drop hose which may Part 573 Safety Recall Report 22V-047 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of the Safety Risk : unintentionally apply parking brake without detection or brake lights coming on, possibly resulting in a crash. Description of the Cause : Meritor
is still investigating the root cause. At this time Meritor
believes the 180 series pinion and yoke spline interaction during the assembly process may result in a overstress condition that could lead to fracture. Identification of Any Warning that can Occur : If the pinion fractures, in some cases the driver may hear an audible noise and feel the vehicle slowing down due to loss of propulsion from the drive axle. Involved Components : Component Name 1 : Rear Axle Carrier
Component Description : Pinion Component Part Number : 180 Series Supplier Identification : Component Manufacturer Name : Meritor
, Inc Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : December 30, 2021 – NHTSA notified Seagrave Fire Apparatus that Meritor
named us as being supplied potential defective axles. December 31, 2021- Seagrave reached out to Meritor
for serial numbers of suspect axles and information on the defect. January 28, 2022 – Meritor
provided valid serial numbers to Seagrave Fire Apparatus. January 31, 2022 – Based upon the results of the investigation, the Seagrave Product Safety Committee decided to conduct a safety campaign to address this condition. To date, there have been no reports of a crash caused by this condition. Part 573 Safety Recall Report 22V-047 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Meritor
will support recalls submitted by Seagrave and conduct ultrasonic test inspection and/or carrier
replacement for the affected population. Defective units will be replaced by Dealers at no cost to customer. Dealers should submit warranty claim forms to Seagrave or contact [email protected] for reimbursement. How Remedy Component Differs from Recalled Component : The remedied component will pass ultrasonic test inspection. Identify How/When Recall Condition was Corrected in Production : 100% Ultrasonic Testing was put in place April 20, 2021 at the Meritor
production facility. 2301 parts have been inspected using ultrasonic testing. Two parts with defects have been found in-house since the ultrasonic testing has been in implemented. Recall Schedule : Description of Recall Schedule : Seagrave expects to notify affected Dealers and Owners no later than March 16, 2022. Owners are to make an appointment at their earliest convenience with their local Seagrave service facility to perform the needed remedy. The remedy repair will take approximately (12) hours and be performed at no cost to the customer. Planned Dealer Notification Date : FEB 25, 2022 – MAR 16, 2022 Planned Owner Notification Date : FEB 25, 2022 – MAR 16, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-047 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : MAR 03, 2022 NHTSA Recall No. : 22V-047 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 7 Estimated percentage with defect : 10 % Vehicle Information : Vehicle 1 : 2021-2021 Seagrave Capitol, Marauder Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : Power Train : NR Descriptive Information : REV Group, Inc. reported to Meritor
that four of its OEMs (Ferrara Fire Apparatus, Inc.,Kovatch Mobile Equipment Corp, E-One
Incorporated, Spartan Fire
, LLC) had filed 573 Safety Defect Reports for fractured 180 series “Pinion broke off and damaged the spring brake air supply line.” The REV Group indicated to Meritor
that in two occurrences the fractured pinion hit a drop hose and resulted in unintentional application of the parking brake. Meritor
is investigating the root cause as well as the impact to other customers, including those customers impacted by product sold in the replacement market. Although Meritor
is still investigating the root cause, Meritor
believes that if the defect is present the failure would manifest early in the service life of the pinion. Based on this assumption Meritor
worked with REV Group to identify the recalled population as those pinions manufactured between January 1, 2021 and April 20, 2021. The recalled population does not differ from products built prior to January 1, 2021, however Meritor
believes that products built prior to that date would have already failed if they had the defect. Pinions manufactured after April 20, 2021 are subject to 100% Ultrasonic Testing and Meritor
is unaware of any field failure on pinions manufactured after that date. Production Dates : JAN 01, 2021 – APR 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : 180 Series Drive Pinion fractured in the spline FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A fracture of the pinion may hit the brake drop hose which may Part 573 Safety Recall Report 22V-047 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of the Safety Risk : unintentionally apply parking brake without detection or brake lights coming on, possibly resulting in a crash. Description of the Cause : Meritor
is still investigating the root cause. At this time Meritor
believes the 180 series pinion and yoke spline interaction during the assembly process may result in a overstress condition that could lead to fracture. Identification of Any Warning that can Occur : If the pinion fractures, in some cases the driver may hear an audible noise and feel the vehicle slowing down due to loss of propulsion from the drive axle. Involved Components : Component Name 1 : Rear Axle Carrier
Component Description : Pinion Component Part Number : 180 Series Supplier Identification : Component Manufacturer Name : Meritor
, Inc Address : 2135 West Maple Road Troy Michigan 48084 Country : United States Chronology : December 30, 2021 – NHTSA notified Seagrave Fire Apparatus that Meritor
named us as being supplied potential defective axles. December 31, 2021- Seagrave reached out to Meritor
for serial numbers of suspect axles and information on the defect. January 28, 2022 – Meritor
provided valid serial numbers to Seagrave Fire Apparatus. January 31, 2022 – Based upon the results of the investigation, the Seagrave Product Safety Committee decided to conduct a safety campaign to address this condition. To date, there have been no reports of a crash caused by this condition. Part 573 Safety Recall Report 22V-047 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Description of Remedy : Description of Remedy Program : Meritor
will support recalls submitted by Seagrave and conduct ultrasonic test inspection and/or carrier
replacement for the affected population. Defective units will be replaced at no cost to customer. How Remedy Component Differs from Recalled Component : The remedied component will pass ultrasonic test inspection. Identify How/When Recall Condition was Corrected in Production : 100% Ultrasonic Testing was put in place April 20, 2021 at the Meritor
production facility. 2301 parts have been inspected using ultrasonic testing. Two parts with defects have been found in-house since the ultrasonic testing has been in implemented. Recall Schedule : Description of Recall Schedule : Seagrave expects to notify affected Dealers and Owners no later than March 16, 2022. Owners are to make an appointment at their earliest convenience with their local Seagrave service facility to perform the needed remedy. The remedy repair will take approximately (12) hours and be performed at no cost to the customer. Planned Dealer Notification Date : FEB 25, 2022 – MAR 16, 2022 Planned Owner Notification Date : FEB 25, 2022 – MAR 16, 2022 * NR – Not Reported
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SEOCONTENT-END
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