CSN851 – Shear Plates May Fail – 2018-2021 Altec DC & DM Series Digger Derricks & AM Series Aerial Devices

February 9, 2022 NHTSA CAMPAIGN NUMBER: 22V071000

Shear Plates May Fail

Shear plate failure can result in the separation of the subbase and truck frame, increasing the risk of injury.

 

NHTSA Campaign Number: 22V071

Manufacturer Altec Industries, Inc.

Components EQUIPMENT

Potential Number of Units Affected 167

 

Summary

Altec Industries, Inc. (Altec) is recalling certain 2018-2021 DC and DM Series Digger Derricks and AM series Aerial Devices. The unit subbase may develop cracks in the bulkhead plate, which can cause the shear plates to fail.

 

Remedy

Altec will inspect the bulkhead plate, and add a reinforcement plate, free of charge. Owner notification letters were mailed on April 8, 2022. Owners may contact Altec customer service at 1-877-462-5832. Altec’s number for this recall is CSN 851.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


April 8, 2022

IMPORTANT SAFETY RECALL

This notice applies to your vehicle. Refer to the provided list.

NHTSA Recall Number: 22V-071

Dear Altec Owner,

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act and Canada Motor Vehicle Safety Act.

Altec Industries, Inc. has decided that a defect which relates to motor vehicle safety exists in certain DC45/47 and DM45/47B digger derricks and AM55E aerial devices built from May 2018 to January 2021. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. The front bulkhead plate on the subbase on the affected units was manufactured from a material having a lower than specified yield strength. This could cause cracking of the bulkhead plate. Cracking of the bulkhead plate could lead to failure of the outrigger attachment, causing uncontrolled boom movement. Death or serious injury could result from uncontrolled boom movement.

Refer to the included notice for the items covered under the Altec Warranty Policy. If you had this repair performed before you received this notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. All work will be performed at no charge to the customer when presented for repair.

Compare your unit’s identifying information with the provided list to verify your unit is affected. You may also contact Altec or view your fleet through Altec Connect to determine if there are any other outstanding notices.

The inspection and repair can be performed by the customer, or you may contact Altec for further assistance. The inspection is estimated to take one person 30 minutes to complete. The repair is estimated to take one person four hours for reinforcement plate installation on all units, and an additional six hours for crack repair on units that require this.

If you have sold or retired the unit, update the records through Altec Connect. If you have leased this equipment to another person or company, you are required by Federal Law to forward a copy of this notice to the lessee by first class mail within ten (10) days of the receipt of this notice.

For US owners: after contacting Altec, if you are still not able to have the safety condition remedied without charge and within a reasonable time, you may submit a complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, DC 20590 or call toll-free 1-888-327-4236 (TTY: 1-800-424-9153) or go to http://www.safercar.gov.

For Canadian Owners: if you are still not able to have the safety condition remedied by your dealer within a reasonable time, please contact Altec.

We regret this inconvenience; however, we are taking this action in the interest of your safety and continued satisfaction with Altec products.

 


Chronology :

A production audit on September 30th, 2021, determined that the incorrect steel grade was used to produce parts cut from ¼ inch thick plate steel.

On October 1st, 2021, Altec completed containment on all WIP after confirming the production error. Altec began to evaluate all assemblies where the incorrect material was used.

On October 14th, 2021, the subbase plate was identified as a component at risk of exceeding design stress. The subbase designs that included the subject bulkhead plate were modeled and had an FEA set up to analyze the stresses in the material.

On January 25th, 2022, a task was created to track the subbase issue after FEA indicated a risk of failure.

On February 4th, 2022, after reviewing the analysis results, Altec determined that the material deficiency in the identified units was a safety risk. There have been no warranty claims or field reports identified. There have been no accidents, injuries, or deaths related to this issue.

 


8 Affected Products

Vehicles

MAKEMODELYEAR
ALTECAERIAL DEVICE2018-2021
ALTECDIGGER DERRICKeBay logo2018-2021

 


6 Associated Documents

Defect Notice 573 Report

RCLRPT-22V071-2011.PDF 214.004KB

 


Recall Acknowledgement

RCAK-22V071-3572.pdf 645.439KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V071-8894.pdf 1470.061KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V071-6097.PDF 211.122KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V071-9977.PDF 211.221KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V071-1885.PDF 211.307KB

 


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