March 1, 2022 NHTSA CAMPAIGN NUMBER: 22V116000
Improperly Crimped Lifting Cable
An improperly crimped cable may come out of place during a lifting operation, possibly causing the generator set to fall, increasing the risk of injury.
NHTSA Campaign Number: 22V116
Manufacturer Pierce
Manufacturing
Components EQUIPMENT
Potential Number of Units Affected 1
Summary
Pierce
Manufacturing (Pierce
) is recalling one 2021 Arrow XT firetruck equipped with a Cummins
generator set. The lifting cables may be improperly crimped.
Remedy
Cummins
will inspect the lifting cable, and either replace the cable or install a warning label, free of charge. Owner notification letters were mailed on October 8, 2021. Owners may contact Pierce
’s customer service at 1-888-974-3723.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
Oct 2021 โ Pierce
informed of Cummins
recall
Oct 2021 โ Pierce
did not determine this was an on the road safety risk.
Feb 2022 โ NHTSA requests to file 573.
21E075 Cummins Generator Lifting Cable
http://oemdtc.com/6712/21e075-cummins
-generator-lifting-cable
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| PIERCE | ARROW XT | 2021 |
10 Associated Documents
Defect Notice 573 Report
RCLRPT-22V116-4237.PDF 213.676KB
Recall Acknowledgement
Recall 573 Report- 04/01/2022
RCLRPT-22V116-8286.PDF 213.855KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V116-4736.pdf 110.456KB
Recall 573 Report- 04/09/2022
RCLRPT-22V116-4222.PDF 213.97KB
Recall Quarterly Report #2, 2022-1
RCLQRT-22V116-0841.PDF 211.279KB
Recall Quarterly Report #1, 2021-4
RCLQRT-22V116-3588.PDF 211.279KB
Recall Quarterly Report #3, 2022-2
RCLQRT-22V116-7086.PDF 211.279KB
Recall Quarterly Report #4, 2022-3
RCLQRT-22V116-5835.PDF 211.381KB
Recall Quarterly Report #5, 2022-4
RCLQRT-22V116-8987.PDF 211.495KB
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*** IMPORTANT SAFETY RECALL*** NHTSA Recall No. 21E-075 Cummins
Campaign #4495 Cummins
Inc. Box 3005 Columbus, IN 47202-3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS
care.cummins
.com October 8, 2021 Generator set(s) eligible for Cummins
Campaign #4495 Generator Serial Number Vehicle Model Vehicle Identification Number (VIN) A210867286 1F9 Cummins
Inc. Box 3005 Columbus, IN 47202-3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS
care.cummins
.com *** IMPORTANT SAFETY RECALL*** NHTSA Recall No. 21E-075 Cummins
Campaign #4495 October 8, 2021 Dear Cummins
Customer: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Cummins
Inc. has decided that a defect which relates to motor vehicle safety exists in certain 6RBAB, 8RBAB, 10RBAB, 15RBAB generator sets that were manufactured between January 29, 2021 and May 13, 2021. This notice applies to your 6RBAB, 8RBAB, 10RBAB, or 15RBAB generator set(s) listed in the table on the enclosed Generator Set serial number list. WHY IS A RECALL BEING CONDUCTED? The generator sets are equipped with lifting cables to be used during product assembly, installation, service or removal. The ferrule on the genset lifting cable may have been improperly crimped by the supplier. If this condition exists, the lifting cable may pull out of the ferrule during lifting operation, which may cause the genset to fall during assembly, installation, service or removal, possibly resulting in personal injury. WHAT ARE WE DOING ABOUT THE PROBLEM? Cummins
has released field Safety Campaign #4495 RBAB Lift Cable Crimp Issue to correct this condition by inspecting the lifting cable and, if defective, replacing it with a properly crimped lifting cable. Repair parts are currently available at Cummins
Distributors and authorized Warranty Dealers. The repair will be completed free of charge and most applications will require approximately 7 hours to complete. WHAT SHOULD YOU DO? If the generator set must be lifted or moved, DO NOT use the lifting cable until it has been inspected as part of this campaign. Instead, use an alternative method for lifting until the lifting cable can be inspected and, if necessary, replaced with a properly crimped lifting cable. Cummins
Inc. Box 3005 Columbus, IN 47202-3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS
care.cummins
.com Contact the nearest Cummins
Distributor or authorized Warranty Dealer to arrange to have this campaign performed on your generator set. The distributor or dealer will work with you to schedule the best date to complete this repair. Federal law requires vehicle lessors receiving this recall notice to forward a copy of this notice to the lessee within ten (10) days. Also, it is a violation of Federal law for a dealer to deliver a new vehicle or equipment covered by this recall notice under a sale or lease until the defect has been remedied. WHO SHOULD YOU CONTACT IF YOU HAVE FURTHER QUESTIONS OR CONCERNS? If you have questions or concerns about this recall, please contact your local Cummins
Distributor or authorized warranty dealer. You may also contact Cummins
Care at 1-800- CUMMINS
(1-800-286-6467) or visit our website at care.cummins
.com. If you have a complaint relative to this recall, you may report it to the following: Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, SE Washington, DC 20590 You may also call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. If you are no longer the owner of the generator set(s) listed in the table below, please forward this notice to the new owner or provide the new ownerโs contact information to Cummins
so that we can notify them of this recall. Cummins
is taking this action in the interest of safety and satisfaction with our products. We apologize for any inconvenience and thank you for your attention to this matter. Sincerely, Campaign Administrator Cummins
Inc.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-116 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Pierce
Manufacturing Submission Date : APR 01, 2022 NHTSA Recall No. : 22V-116 Manufacturer Recall No. : 21E075 Manufacturer Information : Manufacturer Name : Pierce
Manufacturing Address : 2600 American Drive P.O. BOX 2017 Appleton WI 54912-2017 Company phone : 920-832-3000 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2021 Pierce
Arrow XT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : ALL Power Train : DIESEL Descriptive Information : Per Cummins
NHTSA recall ID 21E075000, NHTSA requested Pierce
submit a recall relate to this potential issue. Cummins
gensets subject to the recall are installed exclusively in commercial mobile (e.g.,commercial and emergency response) power generation applications (6-15kW). The recall addresses the entire population of gensets, operating in the field and manufactured between the identified dates. Production Dates : AUG 20, 2021 – AUG 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The gensets are equipped with lifting cables to be used during product assembly or installation. The ferrule on the genset lifting cable may have been improperly crimped by the supplier. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If this condition exists, the lifting cable may pull out of the ferrule during lifting operation, which may cause the genset to fall during assembly or installation, possibly resulting in personal injury. Description of the Cause : The cause of the issue is an improperly crimped lifting cable ferrule. Identification of Any Warning that can Occur : None Part 573 Safety Recall Report 22V-116 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : Lifting Cable Component Description : Braided Steel Lifting Cable Component Part Number : 0403-4705 Supplier Identification : Component Manufacturer Name : American Cable Company Address : 1200 E. Erie Avenue Philadelphia Pennsylvania 19124 Country : United States Chronology : Oct 2021 โ Pierce
informed of Cummins
recall Oct 2021 โ Pierce
did not determine this was an on the road safety risk. Feb 2022 โ NHTSA requests to file 573. Description of Remedy : Description of Remedy Program : Pursuant to 49 CFR 577.11(e), Cummins
requests that it be exempt from providing notification of a reimbursement plan. Any pre-notification product failure would have been addressed under the manufacturerโs limited warranty. Accordingly, no person would be eligible for reimbursement pursuant to 573.13. The remedy will involve inspecting the lifting cable crimping for adequacy and, if inadequate, providing a warning to use an alternate lifting method or replacing the lifting cable if required. How Remedy Component Differs from Recalled Component : The defective cable will either bear a conspicuous warning to use an alternate lifting method, or, if replaced, the new lifting cable will be properly crimped by the supplier. Either can be distinguished visually from the suspect lifting cable. Part 573 Safety Recall Report 22V-116 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Identify How/When Recall Condition was Corrected in Production : Production of units supplied from Cummins
with the properly crimped lifting cable began on May 27, 2021. This did not affect Piece vehicles in production as there were no vehicles in WIP. Recall Schedule : Description of Recall Schedule : Cummins
issued their recall 21E075 in 2021. Dealers notified in September 2021 and Owners notified in October 2021. Pierce
gave Cummins
the owner information of the one affected Pierce
truck and Cummins
went to them direct. NHTSA wanted Pierce
to file a recall as well which we did. Planned Dealer Notification Date : MAR 01, 2022 – MAR 01, 2022 Planned Owner Notification Date : MAR 01, 2022 – MAR 01, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-116 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Pierce
Manufacturing Submission Date : MAR 01, 2022 NHTSA Recall No. : 22V-116 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Pierce
Manufacturing Address : 2600 American Drive P.O. BOX 2017 Appleton WI 54912-2017 Company phone : 920-832-3000 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2021 Pierce
Arrow XT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : ALL Power Train : DIESEL Descriptive Information : Per Cummins
NHTSA recall ID 21E075000, NHTSA requested Pierce
submit a recall relate to this potential issue. Cummins
gensets subject to the recall are installed exclusively in commercial mobile (e.g.,commercial and emergency response) power generation applications (6-15kW). The recall addresses the entire population of gensets, operating in the field and manufactured between the identified dates. Production Dates : AUG 20, 2021 – AUG 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The gensets are equipped with lifting cables to be used during product assembly or installation. The ferrule on the genset lifting cable may have been improperly crimped by the supplier. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If this condition exists, the lifting cable may pull out of the ferrule during lifting operation, which may cause the genset to fall during assembly or installation, possibly resulting in personal injury. Description of the Cause : The cause of the issue is an improperly crimped lifting cable ferrule. Identification of Any Warning that can Occur : None Part 573 Safety Recall Report 22V-116 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : American Cable Company Address : 1200 E. Erie Avenue Philadelphia Pennsylvania 19124 Country : United States Chronology : Oct 2021 โ Pierce
informed of Cummins
recall Oct 2021 โ Pierce
did not determine this was an on the road safety risk. Feb 2022 โ NHTSA requests to file 573. Description of Remedy : Description of Remedy Program : Pursuant to 49 CFR 577.11(e), Cummins
requests that it be exempt from providing notification of a reimbursement plan. Any pre-notification product failure would have been addressed under the manufacturerโs limited warranty. Accordingly, no person would be eligible for reimbursement pursuant to 573.13. The remedy will involve inspecting the lifting cable crimping for adequacy and, if inadequate, providing a warning to use an alternate lifting method or replacing the lifting cable if required. How Remedy Component Differs from Recalled Component : The defective cable will either bear a conspicuous warning to use an alternate lifting method, or, if replaced, the new lifting cable will be properly crimped by the supplier. Either can be distinguished visually from the suspect lifting cable. Part 573 Safety Recall Report 22V-116 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 Identify How/When Recall Condition was Corrected in Production : Production of units supplied from Cummins
with the properly crimped lifting cable began on May 27, 2021. This did not affect Piece vehicles in production as there were no vehicles in WIP. Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-116 The information contained in this report was submitted pursuant to 49 CFR ยง573 Manufacturer Name : Pierce
Manufacturing Submission Date : APR 09, 2022 NHTSA Recall No. : 22V-116 Manufacturer Recall No. : 21E075 Manufacturer Information : Manufacturer Name : Pierce
Manufacturing Address : 2600 American Drive P.O. BOX 2017 Appleton WI 54912-2017 Company phone : 920-832-3000 Population : Number of potentially involved : 1 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2021 Pierce
Arrow XT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : ALL Power Train : DIESEL Descriptive Information : Per Cummins
NHTSA recall ID 21E075000, NHTSA requested Pierce
submit a recall relate to this potential issue. Cummins
gensets subject to the recall are installed exclusively in commercial mobile (e.g.,commercial and emergency response) power generation applications (6-15kW). The recall addresses the entire population of gensets, operating in the field and manufactured between the identified dates. Production Dates : AUG 20, 2021 – AUG 20, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The gensets are equipped with lifting cables to be used during product assembly or installation. The ferrule on the genset lifting cable may have been improperly crimped by the supplier. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If this condition exists, the lifting cable may pull out of the ferrule during lifting operation, which may cause the genset to fall during assembly or installation, possibly resulting in personal injury. Description of the Cause : The cause of the issue is an improperly crimped lifting cable ferrule. Identification of Any Warning that can Occur : None Part 573 Safety Recall Report 22V-116 Page 2 The information contained in this report was submitted pursuant to 49 CFR ยง573 Involved Components : Component Name 1 : Lifting Cable Component Description : Braided Steel Lifting Cable Component Part Number : 0403-4705 Supplier Identification : Component Manufacturer Name : American Cable Company Address : 1200 E. Erie Avenue Philadelphia Pennsylvania 19124 Country : United States Chronology : Oct 2021 โ Pierce
informed of Cummins
recall Oct 2021 โ Pierce
did not determine this was an on the road safety risk. Feb 2022 โ NHTSA requests to file 573. Description of Remedy : Description of Remedy Program : Pursuant to 49 CFR 577.11(e), Cummins
requests that it be exempt from providing notification of a reimbursement plan. Any pre-notification product failure would have been addressed under the manufacturerโs limited warranty. Accordingly, no person would be eligible for reimbursement pursuant to 573.13. The remedy will involve inspecting the lifting cable crimping for adequacy and, if inadequate, providing a warning to use an alternate lifting method or replacing the lifting cable if required. Per NHTSA email April 6, 2022 to Pierce
– Pierce
is not able to provide the required recall quarterly completion reports. It will be Cummins
who will be filing all recall quarterly completion reports. How Remedy Component Differs from Recalled Component : The defective cable will either bear a conspicuous warning to use an alternate lifting method, or, if replaced, the new lifting cable will be properly crimped by the supplier. Either can be distinguished visually Part 573 Safety Recall Report 22V-116 Page 3 The information contained in this report was submitted pursuant to 49 CFR ยง573 from the suspect lifting cable. Identify How/When Recall Condition was Corrected in Production : Production of units supplied from Cummins
with the properly crimped lifting cable began on May 27, 2021. This did not affect Piece vehicles in production as there were no vehicles in WIP. Recall Schedule : Description of Recall Schedule : Cummins
issued their recall 21E075 in 2021. Dealers notified in September 2021 and Owners notified in October 2021. Pierce
gave Cummins
the owner information of the one affected Pierce
truck and Cummins
went to them direct. NHTSA wanted Pierce
to file a recall as well which we did. Planned Dealer Notification Date : MAR 01, 2022 – MAR 01, 2022 Planned Owner Notification Date : MAR 01, 2022 – MAR 01, 2022 * NR – Not Reported
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