FL-921 – Improperly Bolted Seats – 2020-2023 Thomas Built Buses Saf-T-Liner EFX School Buses

March 11, 2022 NHTSA CAMPAIGN NUMBER: 22V153000

Improperly Bolted Seats/FMVSS 210/FMVSS 222

A seat with broken mounting bolts may not properly restrain an occupant in a crash, increasing their risk of injury.

 

NHTSA Campaign Number: 22V153

Manufacturer Daimler TruckseBay logo North America, LLC

Components SEATS

Potential Number of Units Affected 539

 

Summary

Daimler TruckseBay logo North America, LLC (DTNA) is recalling certain 2020-2023 Thomas Built Buses Saf-T-Liner EFX School Buses. The passenger seat mounting bolts may break due to improperly placed mounting that allows contact with the chassis cross member bolts. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 210, “Seat Belt Assembly Anchorage” and 222, “School Bus Passenger Seating and Crash Protection.”

 

Remedy

Dealers will add a spacer to provide proper clearance between the passenger seat mounting and chassis cross member bolts, free of charge. Owner notification letters were mailed June 2, 2022. Owners may contact DTNA customer service at 1-800-547-0712. DTNA’s number for this recall is FL-921.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


May 2022
FL921A
NHTSA #22V-153

Subject: Thomas Built Buses EFX Seat Bolts

Models Affected: Specific model years 2020-2023 Thomas Built Saf-T-Liner EFX school buses manufactured June 6, 2019, through November 30, 2021.

 

General Information

Daimler Truck North America LLC (DTNA), on behalf of its wholly owned subsidiary, Thomas Built Buses (TBB) has decided that a defect that relates to motor vehicle safety exists on the vehicles mentioned above.

On the affected EFX school buses, certain passenger seats have a mounting bolt that may contact a chassis cross-member bolt which can cause fatigue from vibration and side loading. A broken seat mounting bolt may impact the ability of the seat to meet the seat and belt requirements of FMVSS 210 and/or FMVSS 222.

Spacers will be added between the frame rail and body floor in the affected area of the bus to provide proper clearance between the passenger seat mounting bolt and the chassis cross member bolt. Repairs will be performed by Daimler Truck North America authorized service facilities.

There are approximately 539 vehicles involved in this campaign.

Additional Repairs

Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle. A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale or delivery of a vehicle.

Owners may be liable for any progressive damage that results from failure to complete campaigns within a reasonable time after receiving notification.

 

Replacement Parts

Part DescriptionPart NumberQty.
SHIM BASE PLATE, ASSEMBLYTBB 2350162 ea
BODY CLIP, J-HOOKTBB 1851308 ea
ROD, HOOK, 7/16 – 14TBB 2329674 ea
WASHER, FLAT, . 500 ID, I . 630 ODTBB 1737966 ea
LOCKNUT 7/16- 14 PREVAILINGTBB 299400384 ea
SHIM BRACKETTBB 2350172 ea
WASHER, FLAT, .531 ID, 1.062 OD23-09114-0032 ea
BODY CLIP, J-HOOK, WIDE OPENINGTBB 2351622 ea
SEAT MOUNTING BOLT, GRADE 8, 4.00 INCHTBB 2165852 ea
SEAT MOUNTING BOLT, GRADE 8, 4.50 INCHTBB 2165862 ea
FLANGE NUT, 7/16-14 GRADE 8TBB 2331622 ea

 

Work Instructions

 


Chronology :

In January 2022 DTNA received report from a customer of broken passenger seat floor mounting bolts. Thomas Built Buses (TBB) immediately initiated aquality containment on all EFX buses with similar configurations and began an investigation to determine the scope and potential consequences of the issue. TBB promptly began inspecting EFX buses on property and identified a certain cross-member location that may , under certain conditions of tolerance stackup, lead to interference between a seat mounting bolt and a cross-member bolt. TBB then promptly developed a predictive model, and validated it with inspection of EFX buses on property,that could compare seat and cross-member locations to identify suspect buses. At the same time, TBB reviewed FMVSS compliance testing data to determine if a broken bolt could affect the compliance of the seats. In March 2022 as soon as DTNA had sufficient information from its investigation, DTNA decided to conduct a voluntary non-compliance and safety recall on certain EFX school buses with a configuration that may allow a passenger seat mounting bolt and a chassis cross member bolt align and make contact.

 


4 Affected Products

Vehicle

MAKEMODELYEAR
THOMAS BUILT BUSESSAF-T-LINER EFX2020-2023

 


8 Associated Documents

Defect Information Report

RMISC-22V153-3931.pdf 687.89KB

 


Noncompliance Notice 573 Report

RCLRPT-22V153-3323.PDF 213.947KB

 


Recall Acknowledgement

RCAK-22V153-8589.pdf 645.26KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V153-7654.pdf 147.373KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V153-2575.PDF 211.146KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V153-0094.pdf 1067.15KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V153-3989.PDF 211.245KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V153-6012.PDF 211.33KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V153&docType=RCL

 


 

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