Recall 910028 – Loose Wiring May Cause Fire – 2022 Grand Design Reflection & Transcend Travel Trailers

March 29, 2022 NHTSA CAMPAIGN NUMBER: 22V203000

Loose Wiring May Cause Fire

Loose wiring can cause an electrical arc or short, increasing the risk of fire.

 

NHTSA Campaign Number: 22V203

Manufacturer Grand Design RVeBay logo, LLC

Components ELECTRICAL SYSTEM, EQUIPMENT

Potential Number of Units Affected 198

 

Summary

Grand Design RVeBay logo, LLC (Grand Design) is recalling certain 2022 Reflection and Transcend travel trailers, equipped with a 50-amp shore power inlet. The power inlet lug bolts may have been manufactured with excessively hard metal, preventing them from being tightened properly and resulting in a loose wiring connection.

 

Remedy

Dealers will inspect and replace the power inlet, as necessary, free of charge. Owner notification letters were mailed April 25, 2022. Owners may contact Grand Design customer service at 1-574-825-9679. Grand Design’s number for this recall is 910028.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


EPICORD 50A POWER INLET REVIEW PROCEDURE

STEP 1. Locate the 50A inlet on the side or rear of the RV in question to determine what brand of power inlet is installed. If the inlet is EPICORD brand and looks like the below picture, proceed to step 2. If the Inlet on your unit looks different than the picture below, a substitution may have been made at the OEM and no further action is needed.

STEP 2. Move to the inside of the RV to locate the load center. Once the load center is located, turn the 50A main breaker to the OFF position.

STEP 3. After turning the 50A main breaker to the OFF position, remove the four mounting screws located on the face of the inlet and pull the inlet out of the RV wall.

SAVE THESE SCREWS AS THEY WILL BE NEEDED TO REINSTALL THE INLET.

STEP 4. After pulling the inlet out of the RV wall, remove the two screws on the inside of the inlet. This will allow you to remove the housing from the back side of the inlet.

STEP 5. Unscrew the strain relief on the back of the housing to allow room for the wires to move.

STEP 6. First make a visual inspection of wires. Make sure they are seated properly within the lugs so that there is no sheathing or wire jacket under the lugs preventing proper securement. Once visual inspection looks correct, check EACH lug for proper torque setting of 20 in/lb. If torque specification is met, on EACH lug then skip to steps 13-16 for reinstallation.

****WARNING****

If torque specification cannot be met, the part is defective, and needs replaced.
This will be evident by the torque screwdriver slipping off the lug prior to reaching the specified 20in/lbs.

If the Inlet is deemed defective, please proceed to step 7 for replacement instructions.

STEP 7. Loosen each of the lugs which are securing the four wires into the body of the device. Pull the wires out of the device and through the strain relief located on the back side of the device.

STEP 8. Cut the 6/3 wire so that you are starting with fresh wire leads.

STEP 9. Strip back 1 1/2” of exterior sheathing detail (A) for ease of wire hook up.
Inspect each wire for any signs of bare copper around sheathing. If any signs of bare copper, make sure to cut out bad wire and start process over again.
Straighten out the individual wires to orient them roughly in a straight line. Strip back conductor jacket back 3/4” in detail (B) from wire for proper application.

STEP 10. After all four wires have been properly prepared, loosen the strain relief
before running wires through the back side of the housing utilizing the round hole
in the back body of the inlet.

* DO NOT TIGHTEN CONNECTOR ONTO THE WIRE YET. *

STEP 11. Insert each individual wire into its appropriate connection.

a. Black wire goes into the hole marked black.
b. White wire goes into the hole marked white.
c. Red wire goes into the hole marked red.
d. Bare copper wire (ground) goes into the hole marked green.

STEP 12. Insert each wire completely into its appropriate lug and screw it down making sure there is no sheathing or conductor jacket under the lugs. Torque each connection lug to the manufacturer’s recommended setting of 20 inch pounds.

STEP 13. Slide the back body of the device down the wire and align properly with the back of inlet.

STEP 14. Reinstall the 2 screws to secure housing to inlet and tighten the rear strain relief.

STEP 15. Re-insert the EPICORD 50A inlet back into the wall of the RV and secure using the four screws removed in step 4 above. Please be sure to clear away any old caulking and reseal as per manufacturers standard operating procedure.

STEP 16. Proceed inside the unit and turn the 50A main breaker located in the load center to the ON position. You have now completed the reinstallation of your 50A EPICORD inlet.

 


Chronology :

Grand Design notified supplier of a potential issue with 50 amp power inlets supplied to manufacturing on February 16, 2022. The failure rate continued on February 17, 2022. Faulty inlets associated with 5 different purchase orders were collected. All suspect stock was removed from manufacturing and returned to the supplier. Grand Design was formally notified in a letter dated March 15, 2022 from Patrick Industries (supplier) to contain 50 amp inlets delivered under 5 different PO’s. There were approximately 198 units that shipped with the faulty inlets. We convened our Executive Safety Review Committee on March 29, 2022 where it was decided to launch a product safety recall action.

 


22E023 – Loose Wiring May Cause Fire – ZH Brothers Epicord 50-amp Shore Power Inlets

 

http://oemdtc.com/8419/22e023-loose-wiring-may-cause-fire-zh-brothers-epicord-50-amp-shore-power-inlets

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
GRAND DESIGN REFLECTION 2022
GRAND DESIGN TRANSCEND 2022

 


8 Associated Documents

Defect Notice 573 Report

RCLRPT-22V203-3282.PDF 215.846KB

 


Recall Acknowledgement

RCAK-22V203-1569.pdf 645.857KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V203-8617.pdf 117.413KB

 


Remedy Instructions and TSB

RCRIT-22V203-1149.pdf 393.964KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V203-4902.pdf 61.84KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V203-8231.PDF 211.128KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V203-7213.PDF 211.223KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V203-4223.PDF 211.313KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V203&docType=RCL

 


 

Bestseller No. 1
20A 125V AC Port Plug,12AWG Heavy-Duty RV Shore Power Inlet Plug with 5-in-1 T-Blade Adapter & 16'' Extension Cord,Waterproof AC Power Inlet Socket Outlet Box Integrated Outdoor Electrical Receptacle
  • 【5-IN-1 AC Adapter】The Female Side is compatible with NEMA 1-15P / NEMA 5-15P / Nema 5-20P / Nema 6-15P / Nema 6-20P. Pay for one plug, get five adapters.Meet your different needs. NOTE: Your devices need to accept WIDE VOLTAGE RANGE from 110V to 250V in case of using 6-15 or 6-20.
  • 【20 AMP丨125 VAC丨16 INCHES】Made of high-quality copper and black nylon plastic. Rated at 20-amps with heavy-duty 12 AWG copper wiring for maximum power flow and conductivity.A 16-inch extension cord allows connecting directly to any power source, electrical connection, shore power, or extension cord.
  • 【Weather Resistant】Waterproof AC electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the element, snap-fit watertight cap well protects the plug against all the snow, ice, freezing rain. Even works well in winters.
  • 【Plug-N-Play】A simple flush mount flanged power inlet that's easy to install, requiring zero cable modification or hand wiring, and mounts into a 2-inch hole size.
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Heavy-Duty 20A 125V AC Port Plug, 12AWG RV Shore Power Inlet Plug with Dual 5-in-1 T-Blade Adapter, 17" Cord AC Power Inlet Socket Plug for RV Trailer Boat Outdoor Electrical Receptacle
  • 🚀 Dual 5-in-1 T-Blade Adapters, Double the Convenience: Power up two devices simultaneously or be prepared for any outlet, anywhere. Unlike standard single inlets, our system features TWO independent 5-in-1 T-Blade Adapters, each with its own 17-inch cord. Seamlessly connecting to NEMA 1-15P, 5-15P, 5-20P, 6-15P, and 6-20P outlets. This means ultimate flexibility for complex setups in your RV, boat, or at the worksite. Never choose between appliances again!
  • 🔥 Superior Power Delivery & Heavy-Duty Build: Feel the confidence of instant, high-speed power. Engineered with premium 12 AWG thick copper wiring, our inlet plug ensures minimal voltage drop and maximum conductivity, effortlessly handling 20A/125V loads. The generous 17-inch heavy-duty cord gives you the extra reach you need in tight spots, eliminating the hassle of an additional extension cord. Power your high-demand appliances with absolute peace of mind.
  • 🌧️ All-Weather Warrior, Built to Last: Don't let rain, snow, or blistering sun interrupt your journey. Crafted for the tough conditions, this unit features a fully waterproof AC inlet and a secure, rubberized sealing cap that locks out moisture, dust, and debris. From freezing winters to scorching summers, it stands unwavering. Invest in relentless durability that protects your power, season after season.
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JacEnergy RV Shore Power Inlet Charger Plug 15 Amp AC Port Plug 125 Volt Power Inlet Socket and Waterproof RV Electrical Outlet Receptacle Box Integrated Outdoor Extension Cord for Trailer Plug.
  • POWERFUL AC PORT PLUG: RV Shore Power Inlet Charger Plug125-volt power inlet socket with an integrated 16-inch outdoor extension cord ,waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements,especially replace rv electrical outlet
  • WIDELY APPLICATIOIN: This Design shore power plug widely used in car, boat, marine, truck, trailer, pickup, RV, industrial and electrical applications,designed for various uses, including onboard battery chargers, bumpers for engine blockeBay logo heaters, outdoor electrical outlets, and more Enclosed trailer accessories
  • EASY TO INSTALL: Just need a 2-inch drilling hole, simply flush mounted with 3 screws 16" integrated extension cord offers plenty of flexibility for your application, directly connecting the cord to the existing power source
  • WEATHERPROOF: The snap-fit watertight cap well protects the plug against all the snow, ice, freezing rain and even works well in Western Colorado winters, waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements compatible car adapter for plug outlet
  • Premium Quality SAE Connector Cable and Maintenance Service - 24/7 Free Technical Support Service,100% Customer Satisfaction . 2 Years long Time , Any Issues about the quliaty questions, we will take the issue for you via Replacement or Refund
Bestseller No. 4
Ficstar 30 AMP Twist Lock RV Shore Power Inlet 125V/120V,RV Shore Power Inlet with 3 Stainless Steel Pins and Screws,NEMA L5-30P,ETL Listed,Black
  • 【Authoritative quality certification】 The Ficstar 30amp shore power inlet has been certified by ETL,3 poles,4 wires,Our 30 amp shore power inlet is safe and reliable,so your family and you can use our products with confidence!
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  • 【Specification and Size】 NEMA L5-30P 125V/120V 30 amp twist lock RV power inlet.3.7""length X 3.3""wide X 3.2"" high and with 4 x 8 Pan Head Stainless Steel Screws in the product.Heavy duty construction.
  • 【Reasonable safety and durable design】 The Ficstar 30 amp RV receptacle with twist-lock design and waterproof cover to protect against extreme weather such as rain,snow,heat,etc.
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Bestseller No. 5
PAULINN 15 Amp Flanged Inlet 125V, NEMA 5-15 RV Shore Power Inlet Plug w/Waterproof and Back Cover, 2 Pole 3-Wire AC Port Plug, Generator Male Receptacle for Marine Boat RV Shed Electrical Extension
  • 15 Amp, 125 Volts, 2-pole, 3-wire weatherproof flanged inlet with covers. Wiring Gauge 12-18 AWG, Cord Grip for use with No. 12-3 through No. 18-3 cords
  • Premium nickel coated copper and tough black nylon resist damage of uv, impact and abrasion. Rugged and durable for outdoor use.
  • Wire up as you wish. 2” hole size needed; see-thru wiring block & color-coded positive crimp lock wire clamps make it easy to install.
  • ETL approved. Integrated cover to protect contacts from the rain storm, snows, dust and even works well in Western Colorado winters while plug is not in use
  • Designed to be hardwired directly to charger. Widely used in trailer, campereBay logo, RV, car, boat, marine, block heater, home, bumper, recessed outlet box, etc

Last update on 2026-05-27 / Affiliate links / Images from Amazon Product Advertising API


 

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