May 4, 2022 NHTSA CAMPAIGN NUMBER: 22V297000
Storage Compartment May Melt from Exhaust Heat
A storage compartment that melts can increase the risk of a fire.
NHTSA Campaign Number: 22V297000
Manufacturer Jayco
, Inc.
Components EQUIPMENT, STRUCTURE
Potential Number of Units Affected 332
Summary
Jayco
, Inc. (Jayco
) is recalling certain 2020-2022 Jayco
Precept motorhomes. The heat shield beneath the storage compartment may not be long enough, which can allow the heat from the exhaust system to melt the storage compartment.
Remedy
Dealers will extend the heat shield, free of charge. Owner notification letters were mailed June 27, 2022. Owners may contact Jayco
customer service at 1-800-283-8267.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Extending Heat Shield Instructions
| Bulletin Type: | Recall | Publication Date: | June 2022 |
| Bulletin #(s): | 22V-297 US_2022-231 CAN | Make(s): | Jayco |
| Job Code(s): | 9903576 | Model(s): | Precept 31UL |
| Flat Rate(s): | 9903576A – .10 Inspection
9903576B – .30 Inspection and Installation | Model Year(s): | 2020-2022 |
| Incident: | The storage compartment could melt because the heat shield is too small to protect it from the heat of the exhaust system beneath it. |
| Affected Units: | Certain 2020-2022 Jayco |
| Parts Kit: 22V-297 | Parts Kit #: 22V-297 |
| Parts Kit Contents:
(1) PLENUM,HTSHL 16.00X33.00 16 GA STL (2036705) (1) SHIELD,HT 11.00X12.00X12.75 16GA GALV STL (2033003) (6) SCREW,PAN QUAD 10.00X1.00 TEK 3 BLK (0244409) (8) SCREW,PAN QUAD 8.00X .50 TEK (0711451) | |
| Misc. Tools & Supplies: | Screwgun with Square Bit |
| Parts Return Information: | N/A |
HEAT SHIELD INSPECTION
- Inspect underneath the storage compartment for the extended heat shield located above the exhaust and next to the transmission. File for inspection only if the extended heat shield has been installed. Proceed to step 1 in the Instructions if the extended heat shield has not been installed.
INSTALLING HEAT SHIELD FOR STORAGE COMPARTMENT
CRITICAL SAFETY ITEM
- If possible, pull vehicle onto a hoist and raise unit to a comfortable working height.
Prior to completing any additional installation, make sure the exhaust and engine are cool to avoid burning.
- Slide the L-shaped heat shield above the exhaust and next to the transmission. (Fig. 1)
- Align the edge of the heat shield with the chassis frame rail and the bottom of the mounting angle. Secure into angle with (3) TEK screws. (Fig. 2)
- Align the top of the heat shield with the top of the mounting tube. Secure with (3) TEK screws. (Fig. 3)
- Slide plenum heat shield above both drive shaft and exhaust. (Fig. 4)
- Align the edge of the heat shield with the chassis frame rail. Secure into angle with (4) TEK screws on each side flange. (Fig. 5)
| Jayco |
| 903 South Main Street • P.O. Box 460 • Middlebury, IN 46540 |
Chronology :
JAYCO
MONITORS ITS COMPLAINTS AND WARRANTY CLAIMS AND NOTICED ELEVEN UNITS HAVE HAD A WARRANTY CLAIM FOR MELTING OF THE STORAGE COMPARTMENT. THE CLAIMS WERE MADE BETWEEN 9/4/2020 AND 3/24/2022.
AN INVESTIGATION WAS CONDUCTED.
April 11, 2022 the Warranty Incident Review Committee (WIRC) discussed this incident and elevated to the Corrective and Preventive Action Committee (CPAC).
April 20, 2022 CPAC met to discuss this incident and elevated this incident to the Safety Steering Committee (SSC).
On April 28, 2022 SSC met and voted that a safety recall was appropriate for this incident.
3 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| JAYCO | PRECEPT | 2020-2022 |
9 Associated Documents
Defect Notice 573 Report
RCLRPT-22V297-5745.PDF 215.315KB
Recall Acknowledgement
RCAK-22V297-2126.pdf 689.962KB
Recall 573 Report – 6/2/2022
RCLRPT-22V297-2453.PDF 215.412KB
Remedy Instructions and TSB
RCRIT-22V297-0243.pdf 773.911KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V297-7408.pdf 191.041KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V297-6837.pdf 217.412KB
Recall Quarterly Report #1, 2022-2
RCLQRT-22V297-8645.PDF 211.119KB
Recall Quarterly Report #2, 2022-3
RCLQRT-22V297-1755.PDF 211.218KB
Recall Quarterly Report #3, 2022-4
RCLQRT-22V297-4408.PDF 211.303KB
Recalls Documents
- Withstands Extreme Heat — Made with aluminized finish which is flexible and durable woven silica, this Aluminized Adhesive Backed Heat Barrier can withstand scorching temperature above 2000 degrees Fahrenheit. Its reflective surface can still screen off the heat and provide utmost protection.
- Reflects 95% of Heat — Keep the back of the heat shield at a normal temperature to prevent damage from high temperature, Capable of reducing up to 95% of radiant heat.
- Suitable Size — We offer five different sizes, 12 x 12 inch, 12 x 24 inch, 12 x 40 inch, 24 x 24 inch, 24 x 40 inch, thickness: 0.032''(0.8MM). You can choose the size that is more suitable for your project, you can simply trim the sheet into wanted shape or size to satisfy your various projects.
- Convenient to Apply — Innovatively designed with adhesive composite on its back, the heat shield protection barrier cover can be easily wrapped or laid on to any desired surfaces with a professional-like finish, make it clean and tidy, also a penny-saver from hiring service.
- Multi-Purpose Adhesive Backed Heat Barrier — No matter what area of your Automobile or Home needs heat prevention; this barrier can be of sure help. May it be plastic components, painted surfaces, hoses, firewalls, refrigerator, cabinets near ovens, car bottom insulationdoors, hoods, and a lot more.
- Withstands Extreme Heat — Made with aluminized finish which is flexible and durable woven silica, this Aluminized Adhesive Backed Heat Barrier can withstand scorching temperature above 2000 degrees Fahrenheit. Its reflective surface can still screen off the heat and provide utmost protection.
- Reflects 95% of Heat — Keep the back of the heat shield at a normal temperature to prevent damage from high temperature, Capable of reducing up to 95% of radiant heat.
- Suitable Size — We offer five different sizes, 12 x 12 inch, 12 x 24 inch, 12 x 40 inch, 24 x 24 inch, 24 x 40 inch, thickness: 0.032''(0.8MM). You can choose the size that is more suitable for your project, you can simply trim the sheet into wanted shape or size to satisfy your various projects.
- Convenient to Apply — Innovatively designed with adhesive composite on its back, the heat shield protection barrier cover can be easily wrapped or laid on to any desired surfaces with a professional-like finish, make it clean and tidy, also a penny-saver from hiring service.
- Multi-Purpose Adhesive Backed Heat Barrier — No matter what area of your Automobile or Home needs heat prevention; this barrier can be of sure help. May it be plastic components, painted surfaces, hoses, firewalls, refrigerator, cabinets near ovens, car bottom insulationdoors, hoods, and a lot more.
- 【Applicable Size】This automotive exhaust heat shield measures 12" x 24" and features a double-layer insulation structure with 10mm thick fiberglass cotton for highly effective heat blocking. The included 15 premium metal zip ties ensure easy installation and a secure, durable hold
- 【Double-Layer High-Efficiency Insulation】Unlike ordinary single-layer aluminum sheets, we adopt an innovative composite structure: the inner layer is made of high-density, high-temperature resistant fiberglass wool, capable of withstanding temperatures up to 2000°F (1093°C). The outer layer is made of high-reflectivity aluminum heat shield material, which can reflect up to 95% of radiant heat. The two layers work together to more effectively block heat transfer, providing long-lasting and reliable protection for your equipment
- 【Easy Cutting & Flexible Installation】Exhaust heat wrap allows for free cutting and, with hammering for shaping, can quickly conform to various irregular curved surfaces (Note: Wear protective gloves during handling and installation to avoid cuts)
- 【Durable & Easy to Maintain】This exhaust wrap heat shield excels not only in thermal insulation but also features a waterproof and oil-resistant surface. This makes routine maintenance a breeze—just a simple wipe-down is all it takes to keep it clean
- 【Multi-Purpose】This heat shield wrap is your ideal solution for high-temperature environments, delivering stable and reliable thermal protection. It is widely applicable for exhaust pipes, mufflers, automotive chassis, various pipelines, fuel tank insulation, and firewall applications
- Sound deadening material size: Nominal thickness 394 mils; Total coverage area of 10.8 sqft; Nominal sheet Size 40x40 inches. working Temperature Range: -40°F ~ 300°F
- Heat Insulation and Vibration Deadener: Effectively blocks 98% of radiant heat transfer. Sound deadening mat is a very versatile insulation material with excellent thermal barrier properties that will block engine, exhaust, & summer heat, ensuring your vehicle stays cooler in the summer and warmer in the winter, making your ride more pleasant!
- Automotive self-adhesive insulation is a waterproof lightweight thermal deadener with a highly compressible closed-cell foam formulation, it absolutely doesn’t absorb moisture and has no odor
- The sound dampening mat can be applied to external partitions, firewalls, hoods, engine compartments, engine compartments, trunks, wheel arches, body panels, load floors, and internal partitions under the seat floor.
- The sound dampening material comes in handy size sheets which make it easier in terms of the cutting and installation process and it’s flexible which makes it easy to install with or without a roller.
- 【Premium 0.5mm Thick, Heavy-Duty & Durable】 Made from extra-thick 0.5mm embossed aluminum, this shield is built for superior durability and lasting performance, far outlasting standard thin-gauge or fabric alternatives.
- 【Withstands 1022°F Heat & Flexible for Easy Fit】 Engineered to sustain extreme temperatures up to 1022°F (550°C) while remaining highly flexible. Easily bends and contours, allowing for a perfect, custom fit around any component.
- 【Complete Kit for DIY Installation】 Includes everything for professional results: 1 roll (16"x78.7") of aluminum sheet, 20 stainless steel zip ties. Simply cut to size and secure – no special tools needed.
- 【Protects Critical Automotive Components】 Effectively reflects and manages heat to safeguard vital parts like exhaust systems, mufflers, fuel tanks, chassis, and catalytic converters from heat damage and wear.
- 【Wide-Ranging Heat Shield Applications】 Aluminum Heat Shield material is versatile solution for cars, motorcycles, and industrial use. Ideal for underbody heat shielding, pipe insulation, firewall protection, and more.
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IMPORTANT SAFETY RECALL This Notice Applies to Your Recreational Vehicle
, Dear Valued Customer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. JaycoOMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-297 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco
, Inc. Submission Date : MAY 04, 2022 NHTSA Recall No. : 22V-297 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 332 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 JAYCO
CLASS A MOTORHOME PRECEPT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : JAYCO
DETERMINED THE SCOPE FROM ITS PRODUCTION RECORDS. THE EXISTING HEAT SHIELD IS NOT DEFECTIVE. WE ARE ADDING ADDITIONAL SHIELDING TO EXTEND THE PROTECTION OFFERED BY THE HEAT SHIELD. Production Dates : MAR 20, 2020 – APR 28, 2022 VIN Range 1 : Begin : 1F66F5DN0L0A02298 End : 1F66F5DNXN0A02179 ✔ Not sequential Description of Defect : Description of the Defect : The heat shield beneath the storage compartment and above the exhaust system needs to be extended to protect the storage compartment from the heat of the exhaust system. Without the extended heat shield the compartment may melt. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Without proper shielding from the exhuast system heat, the storage compartment may melt, increasing the risk of of a fire hazard. Description of the Cause : The heat shield designed by Jayco
is not large enough to protect the storage compartment from the heat of the exhaust system. Ford
Emissions Certification requires that the Final Stage Manufacturer is responsible for providing thermal protection (e.g. underbody heat shields) for any structure and equipment added to the Incomplete Vehicle. Identification of Any Warning that can Occur : Vehicle owners may notice elevated heat in the storage compartment or melting of the compartment. Part 573 Safety Recall Report 22V-297 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : JAYCO
MONITORS ITS COMPLAINTS AND WARRANTY CLAIMS AND NOTICED ELEVEN UNITS HAVE HAD A WARRANTY CLAIM FOR MELTING OF THE STORAGE COMPARTMENT. AN INVESTIGATION WAS CONDUCTED. April 11, 2022 the Warranty Incident Review Committee (WIRC) discussed this incident and elevated to the Corrective and Preventive Action Committee (CPAC). April 20, 2022 CPAC met to discuss this incident and elevated this incident to the Safety Steering Committee (SSC). On April 28, 2022 SSC met and voted that a safety recall was appropriate for this incident. Description of Remedy : Description of Remedy Program : The heat shield will be extended by a Jayco
dealer to provide adequate protection for the storage compartment from the heat of the exhaust system. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco
will notify affected retail owners and dealers. Jayco
will file completion reports. How Remedy Component Differs from Recalled Component : Units with the remedy will have an L-shaped extension added to the existing heat shield. Part 573 Safety Recall Report 22V-297 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : April 2022 Jayco
began installing the extended heat shield in production units. Recall Schedule : Description of Recall Schedule : Jayco
will notify its dealers and affected retail owners. Planned Dealer Notification Date : JUL 01, 2022 – JUL 01, 2022 Planned Owner Notification Date : JUL 01, 2022 – JUL 01, 2022 * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-297 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Jayco
, Inc. Submission Date : JUN 02, 2022 NHTSA Recall No. : 22V-297 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Jayco
, Inc. Address : 903 South Main Street PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267 Population : Number of potentially involved : 332 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2020-2022 JAYCO
CLASS A MOTORHOME PRECEPT Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : NR Descriptive Information : JAYCO
DETERMINED THE SCOPE FROM ITS PRODUCTION RECORDS. THE EXISTING HEAT SHIELD IS NOT DEFECTIVE. WE ARE ADDING ADDITIONAL SHIELDING TO EXTEND THE PROTECTION OFFERED BY THE HEAT SHIELD. Production Dates : MAR 20, 2020 – APR 28, 2022 VIN Range 1 : Begin : 1F66F5DN0L0A02298 End : 1F66F5DNXN0A02179 ✔ Not sequential Description of Defect : Description of the Defect : The heat shield beneath the storage compartment and above the exhaust system needs to be extended to protect the storage compartment from the heat of the exhaust system. Without the extended heat shield the compartment may melt. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Without proper shielding from the exhuast system heat, the storage compartment may melt, increasing the risk of of a fire hazard. Description of the Cause : The heat shield designed by Jayco
is not large enough to protect the storage compartment from the heat of the exhaust system. Ford
Emissions Certification requires that the Final Stage Manufacturer is responsible for providing thermal protection (e.g. underbody heat shields) for any structure and equipment added to the Incomplete Vehicle. Identification of Any Warning that can Occur : Vehicle owners may notice elevated heat in the storage compartment or melting of the compartment. Part 573 Safety Recall Report 22V-297 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : COMPARTMENT LINER Component Description : COMPARTMENT,STOR 40.63X26.00X 96.88 ROCAS BLK Component Part Number : 0241492 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : JAYCO
MONITORS ITS COMPLAINTS AND WARRANTY CLAIMS AND NOTICED ELEVEN UNITS HAVE HAD A WARRANTY CLAIM FOR MELTING OF THE STORAGE COMPARTMENT. THE CLAIMS WERE MADE BETWEEN 9/4/2020 AND 3/24/2022. AN INVESTIGATION WAS CONDUCTED. April 11, 2022 the Warranty Incident Review Committee (WIRC) discussed this incident and elevated to the Corrective and Preventive Action Committee (CPAC). April 20, 2022 CPAC met to discuss this incident and elevated this incident to the Safety Steering Committee (SSC). On April 28, 2022 SSC met and voted that a safety recall was appropriate for this incident. Description of Remedy : Description of Remedy Program : The heat shield will be extended by a Jayco
dealer to provide adequate protection for the storage compartment from the heat of the exhaust system. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. Jayco
will notify affected retail owners and dealers. Jayco
will file completion reports. Part 573 Safety Recall Report 22V-297 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 How Remedy Component Differs from Recalled Component : Units with the remedy will have an L-shaped extension added to the existing heat shield. Identify How/When Recall Condition was Corrected in Production : April 2022 Jayco
began installing the extended heat shield in production units. Recall Schedule : Description of Recall Schedule : Jayco
will notify its dealers and affected retail owners. Planned Dealer Notification Date : JUL 01, 2022 – JUL 01, 2022 Planned Owner Notification Date : JUL 01, 2022 – JUL 01, 2022 * NR – Not Reported
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