FSAM-651 – Improperly Calibrated Front Passenger OCS – 2022 Rivian R1T

Improperly Calibrated Front Passenger OCS/FMVSS208

A child in the front seat may be at a greater risk of injury in the event of a passenger air bag deployment during a crash.

 

NHTSA Campaign Number: 22V319

Manufacturer RivianeBay logo Automotive, LLC

Components SEATS, AIR BAGS

Potential Number of Units Affected 502

 

Summary

RivianeBay logo Automotive, LLC (RivianeBay logo) is recalling certain 2022 R1T vehicles. The Occupant Classification System (OCS) may not deactivate the air bag when a child or child seateBay logo occupies the front passenger seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, “Occupant Crash Protection.”

 

Remedy

RivianeBay logo Service Centers will replace the front passenger seat, free of charge. Owner notification letters were mailed July 6, 2022. Owners may contact RivianeBay logo customer service at 1-734-855-4345. RivianeBay logo’s number for this recall is FSAM-651.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


RRC-72-22-001-1: Replace 1st Row Passenger Seat Due to Improperly Calibrated Occupant Classification System

RivianeBay logo has decided that certain model year 2022 RivianeBay logo R1T vehicles fail to conform with Federal Motor Vehicle Safety Standard No. 208 “Occupant Crash Protection”. If a child seateBay logo or a child is seated in the front passenger seat, the passenger air bag may not be deactivated as required. In the event of a crash which deploys the front passenger air bag, the infant in the child seateBay logo or child occupant may have an increased risk of injury. Pursuant to its recall determination, RivianeBay logo will replace the front passenger seat in certain model year 2022 R1T vehicles.

 

Removal and Inspection

1. On the RH side: Remove: Seat Assembly, 1st Row (refer to service manual procedure 681010010).

Note: Raise the seat cushion to maximum height before disabling 12V power.

2. On the removed component(s): Remove: Bin, 1st Row Seat (refer to service manual procedure 683120010).

3. On the removed component(s): Remove: Module, Control, 1st Row Seat (refer to service manual procedure 682410010).

Note: The component(s) will be used in a later step.

4. Compare the highlighted trim on the old and new components.

  • If the trim is the same: Skip to the Replacement section.
  • If the trim is different: Continue to the next step.

5. On the removed and new component(s): Remove: Headrest, 1st Row Seat (refer to service manual procedure 683110010).

6. Transfer the headrest and rear cover from the removed component to the new component.

Tip: If any clips are damaged, replace them with undamaged clips from the unused rear cover.

 

Replacement

1. On the new component(s): If necessary: Remove: Bin, 1st Row Seat (refer to service manual procedure 683120010).

2. On the new component(s): Use the ScanKey app to scan the 2D barcode on the label attached to the bottom of the seat.

3. Paste the resulting serial number into the work order.

4. On the new component(s): Install: Module, Control, 1st Row Seat (refer to service manual procedure 682410010).

Note: Reuse the component that was removed in step 3.

5. Install: Bin, 1st Row Seat (refer to service manual procedure 683120010).

Note: Install the bin that was supplied with the new seat. Do not reuse the bin from the removed seat.

6. On the RH side: With an assistant: Install: Seat Assembly, 1st Row (refer to service manual procedure 681010010).

7. Reinstall all components that were removed for access and replace all non-reusable components.

8. Using RiDE: Run the routine for labor code 681010110 – Seat Assembly, 1st Row, Passenger (Remove and Replace).

 


Chronology :

In March 2022, deviations in the OCS performance were identified in the seat production by RivianeBay logo.
Subsequently, the calibration system was investigated to evaluate root cause.

In late April 2022, MGA Research Corporation provided a report to RivianeBay logo that included test results indicating the passenger air bag may not be deactivated automatically when a suspect seat was tested in accordance with the FMVSS 208 low risk deployment requirement.

In May 2022, RivianeBay logo determined that a potential noncompliance to FMVSS 208, Occupant crash protection cannot be ruled out. As of the date of this filing, RivianeBay logo is not aware of any accidents or injuries related to this issue in any market.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
RIVIANeBay logo R1T 2022

 


10 Associated Documents

Recall Acknowledgement

RCAK-22V319-9345.pdf 645.157KB

 


Noncompliance Notice 573 Report

RCLRPT-22V319-1723.PDF 214.917KB

 


Recall 573 Report-Amendment 1-07/05/2022

RCLRPT-22V319-8240.PDF 214.913KB

 


Remedy Instructions and TSB

RCRIT-22V319-1070.pdf 152.688KB

 


Part 577 Owner Notification Envelope

RONE-22V319-9697.pdf 104.743KB

 


Email Owner Notification

RMISC-22V319-6596.pdf 128.473KB

 


Text Message Owner Notification

RMISC-22V319-9331.pdf 12.682KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V319-5648.pdf 24.674KB

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22V319-8097.PDF 211.145KB

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22V319-4250.PDF 211.248KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V319&docType=RCL

 


 

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