22E070 – Awning may Unintentionally Extend or Retract – Firefly Multiplex Electronic Control Module (ECM)

August 23, 2022 NHTSA CAMPAIGN NUMBER: 22E070000

Awning may Unintentionally Extend or Retract

An awning that unintentionally extends or retracts increases the risk of injury.

 

NHTSA Campaign Number: 22E070

Manufacturer Firefly Integrations, LLC

Components EQUIPMENT, ELECTRICAL SYSTEM

Potential Number of Units Affected 1,047

 

Summary

Firefly Integration, LLC (Firefly) is recalling certain Multiplex Electronic Control Module (ECM), part number 7000701. The ECM software may cause the awning to unintentionally extend or retract when the vehicle is parked.

 

Remedy

Dealers will update the Electronic Control Module (ECM), free of charge. Owner notification letters were mailed October 21, 2022. Owners may contact Firefly customer service at 1-574-825-4600.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Coachman Recall ID 22E070 – Software Update Instructions

The following instructions are for the software update for your Coachman unit, to comply with US National Highway Transportation Safety Association (NHTSA) product safety recall, Campaign Number 22E070 and Transport Canada recall number 2022-559.

The software download and update should typically take approximately 15 minutes.

Supplies needed to complete the software update will be a USB flash drive.

 

USB 2.0 Flash Drive (typical)

 

The Electronic Control Module (ECM) software update is to be completed as follows:

 

Step 1 – Remove Awning Fuse In Your RV

Note:  Step One (fuse removal) should be completed immediately, and the fuse left out to prevent unintended awning activations – until the software update has been completed.

 

Step 2 – Download Software Update To A USB Flash Drive

  • Use an empty USB 2.0 Flash Drive (32GB or less, formatted as FAT or FAT32) to transfer files.
  • If you do not have a USB Flash Drive, you can request one at no charge from http://FireflyIntegrationsECMupdateRecall.com/
  • Place the USB Flash Drive into the USB port on your computer (PC or Mac).
  • Go to the recall website http://FireflyIntegrationsECMupdateRecall.com/ and select “Recall Update File” follow the download instructions, and download the update files to the USB Flash Drive.
  • Create a folder on the USB Flash Drive named “SpyderConfig”
  • Click and drag the two files (named cli.bin and mcf.bin) to the new folder named “SpyderConfig” on your USB Flash Drive.
  • Remove USB flash drive from your computer.

 

Step 3 – Remove Touch Screen To Access USB Port, and Insert USB Flash Drive

  • Locate Touch Screen in your RV wall location.
  • Place your fingers along top edge of the Touch Screen, apply pressure down and out to pop the Touch Screen out of its wall mount, and remove from wall.
  • Insert USB Flash Drive into USB port on the rear side of the Touch Screen.

 

  • Disconnect the power cable to the Touch Screen for five seconds (or more).
  • Reconnect power cable to power up the Touch Screen.

 

Step 4 – Update ECM with onscreen prompts

  • From the main screen, tap the “Manual Load” tab.
  • Tap the first update tab to begin the installation process (even if it says “No Update Required”).
  • Once status for the first update changes to “Update Successful”, tap the second update.
  • Once both updates have finished, tap the “Exit” button at the bottom of the screen.
  • Tap “Exit” button on main screen to exit out of all screens.

 

  • After you exit all screens, a confirmation screen will appear.

 

Step 5 – Remove USB Flash Drive and Reinstall Touch Screen

  • Remove the USB Flash Drive from the Touch Screen.
  • Reinstall Touch Screen by applying pressure at the corners and pushing it back in place.

 

Step 6 – Replace Awning Fuse

  • Replace awning fuse which was removed in Step 1.

 

Step 7 (Required) Clear Your Vehicle Identification Number (VIN) For This Recall

  • Clear this recall for your VIN number by either: a) scanning the custom QR code (on page one of the recall notice letter) and following the confirmation instructions, OR b) by going to the website http://FireflyIntegrationsECMupdateRecall.com/ entering your VIN number, and confirming that the ECM software has been updated.

 

This concludes the ECM software update and clearing of your vehicle Identification number (VIN) in the national recall databases for this recall.

 

Service Centers, please submit service order or invoice for payment online at:

http://FireflyIntegrationsECMupdateRecall.com/

 

Note that Recall Verification must be completed. The service center labor reimbursement by VIN will automatically complete this process.

 

For any other questions or technical assistance, please call 1-877-977-2752.

 

 


Recall Acknowledgement and Technical Summary

Coachmen RV  423 N Main
St Middlebury Indiana 46540

This letter is to Notify Coachmen RV that Firefly Integrations is undertaking a Recall on all Coachmen Galleria, NovaeBay logo, and Beyond coaches built since 9/22/2021

It has been identified that there was a programming issue on the electronic control module (ECM) which caused an interface event with the awnings unintentionally extending or retracting on a limited range of Coachman van conversions. In rare occasions, this event can be triggered when an adverse network issue takes place, and the ECM output triggers the awning to extend or retract while the vehicle is parked. A safety interlock relay prevents this unintentional awning activation from occurring while the vehicle is in motion. A programming update will be required to resolve this issue.

Unless programming is updated or the awning controller is not powered, a possible unexpected awning deployment could be triggered causing injury or property damage.

 


Chronology :

08/12/2022 Firefly Integrations inspected and tested a coach with a reported unexpected awning deployment.

On Tuesday 08/16/2022 Spyder Controls and Firefly Integrations worked to determine the cause of the issue.

08/17/2022 the issue was able to be verified and resolution determined to be a software update .

 


1 Affected Product

Equipment

BRANDPART NO.PRODUCTION DATES
MULTIPLEXECM

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-22E070-6537.PDF 213.497KB

 


Recall Acknowledgement

RCAK-22E070-3226.pdf 646.022KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22E070-7006.pdf 28.539KB

 


Recall 573 Report – 9/27/2022

RCLRPT-22E070-8323.PDF 241.895KB

 


Recall 573 Report – 10/4/2020

RCLRPT-22E070-7909.PDF 213.538KB

 


Remedy Instructions and TSB

RCRIT-22E070-5708.pdf 588.745KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22E070-7284.pdf 177.85KB

 


Recall 573 Report – 10/18/2022

RCLRPT-22E070-8617.PDF 213.933KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22E070-8162.pdf 216.055KB

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22E070-5541.PDF 211.13KB

 


Recall Quarterly Report #2, 2023-1

RCLQRT-22E070-6491.PDF 211.235KB

 


Recall Quarterly Report #3, 2023-2

RCLQRT-22E070-3524.PDF 211.321KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22E070&docType=RCL

 


 

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