August 25, 2022 NHTSA CAMPAIGN NUMBER: 22V641000
Improperly Secured Front Seat Belt Anchor
An improperly secured seat belt anchor may not adequately restrain the seat occupant during a crash, increasing the risk of injury.
NHTSA Campaign Number: 22V641
Manufacturer Rivian
Automotive, LLC
Components SEAT BELTS
Potential Number of Units Affected 207
Summary
Rivian
Automotive, LLC (Rivian
) is recalling certain 2022 R1T and R1S vehicles. The front seat belt anchors may have been inadequately attached to the B-pillar.
Remedy
Rivian
will inspect the front seat belt assemblies and, as necessary, properly secure the bolts, free of charge. Owner notification letters were September 30, 2022. Owners may contact Rivian
customer service at 1-888-748-4261. Rivian
’s number for this recall is FSAM-924.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
RRC-72-22-002-1: Replace Seat Belt Height Adjuster Bolt
Rivian
has decided that a defect which relates to motor vehicle safety exists in certain model year 2022 Rivian
R1T and R1S vehicles. Some of the population may have been built with suspect seat belt assembly anchorage installations. The front seat belt anchors may have been inadequately attached to the B-pillar. An improperly secured seat belt anchor may not adequately restrain the seat occupant during a crash, increasing the risk of injury. Pursuant to its recall determination, Rivian
will inspect and, as necessary, properly secure the seat belt anchorage in the affected vehicles free of charge in certain model year 2022 R1T and R1S vehicles.
| Document Type | Safety Recall Bulletin |
| Date | September 30, 2022 |
| Affected Region(s) | USA |
| Affected Model(s) | R1T, R1S |
| Model Year(s) | 2022 |
| Approximate Build Dates
Refer to the FSA Dashboard to determine if this document applies to a specific vehicle. | January 2022 – August 2022 |
| Vehicle System | 72 – Occupant Protection |
| Minimum Service Location | Mobile |
Potentially Required Parts
| Part Number | Quantity | Engineering Name | Service Name/Notes |
| PT00029815-B | 2 | BOLT – M8X1.25X20.5 SO TI ADH CL10.9 | |
| PT00427866-
B-001 | 1 | BLKM-PANEL – B-PILLAR; UPR; LH; PREM; HVPT | Trim Panel, B-Pillar,
Upper, LH; Black Mountain |
| PT00427868-B-001 | 1 | BLKM-PANEL – B-PILLAR; UPR; RH; PREM; HVPT | Trim Panel, B-Pillar, Upper, RH; Black Mountain |
| PT00427866-B-002 | 1 | FORE-PANEL – B-PILLAR; UPR; LH; PREM; HVPT | Trim Panel, B-Pillar, Upper, LH; Forest Edge |
| PT00427868-B-002 | 1 | FORE-PANEL – B-PILLAR; UPR; RH; PREM; HVPT | Trim Panel, B-Pillar, Upper, RH; Forest Edge |
Attention: The parts listed in this table are only for unique steps that are called out in this bulletin.
Some sections of this bulletin might refer to Service Manual procedures which require additional parts. Always review the bulletin and all potentially related Service Manual procedures before ordering parts and beginning work.
Procedure
Important: Refer to the FSA dashboard to determine whether a particular vehicle requires the seat belt height adjuster bolt to be replaced on the LH side, RH side, or both sides.
1. On the affected side(s): Remove: Trim Panel, B-Pillar, Upper, LH (refer to service manual procedure 642815010).
CAUTION: Non-reusable component(s).
2. Replace:
Note: If the fastener cannot be properly installed or torqued: Escalate for diagnostic assistance.
3. Reinstall all components that were removed for access and replace all non-reusable components.
Torque specifications in this section
| Step Number | Torque (Nm) |
| 2 | 30 |
Chronology :
On July 12, 2022, a height adjuster that was not correctly fastened against the B pillar was identified during vehicle production at the Normal Assembly Plant.
On July 15, 2022, Rivian
opened an investigation.
On August 19, 2022, Rivian
decided to conduct a voluntary safety recall of all potentially affected vehicles. As of the date of this filing, Rivian
is not aware of any accidents or injuries related to this issue in any market.
2 Affected Products
Vehicles
10 Associated Documents
Defect Notice 573 Report
RCLRPT-22V641-3705.PDF 216.259KB
Recall Acknowledgement
RCAK-22V641-1545.pdf 645.375KB
Recall 573 Report-Amendment 1-08/31/2022
RCLRPT-22V641-9602.PDF 216.268KB
SMS Notifications
RMISC-22V641-3428.pdf 112.733KB
E-mail Notification
RMISC-22V641-9187.pdf 36.208KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V641-9345.pdf 92.593KB
Remedy Instructions and TSB
RCRIT-22V641-7534.pdf 120.544KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V641-8230.PDF 211.133KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V641-6352.PDF 211.242KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V641-8869.PDF 211.324KB
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SEOCONTENT-START
♦ RIVIAN
Rivian
Automotive, LLC has decided that a defect which relates to motor vehicle safety exists in certain model year 2022 Rivian
RlT and R1S vehicles. Some of the population may have been built with suspect seat belt assembly anchorage installations. This notice applies to your vehicle, VIN: XXXXXXXXXXXXXXXXX What is the problem? The front seat belt anchors may have been inadequately att ached to the 8-pillar. An improperly secured seat belt anchor may not adequately restrain the seat occupant during a crash, increasing the risk of injury. What will Rivian
do? Your Rivian
Mobile Service Technician or Rivian
Service Center will inspect and, as necessary, properly secure the seat belt anchorage in the affected vehicles free of charge. What should you do? Please call 1-855-748-4265 to schedule the recall service repair immediatety. The estimated recall service t ime will be approximately 1 hour, please plan accordingly. If you have further questions, please call Rivian
Service at (855) 748-4265. For additional information please vi.sit NHTSA.gov/recalls, Thank you for your attention to this important matter. The quality and safety of your vehicle is of the utmost importance to us. 14600 Myford Rd., Irvine, CA 92606, USA ©2022 Rivian
I All Rigtlts Reserved Privacy Policv l.Yfil ~
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22V-641 Rivian
Recall FSAM-924 SMS Notifications Rivian
Safety Recall – Improperly Secured Front Seat Belt Anchor Rivian
R1T SMS Notification Important Recall Message From Rivian
! Your 2022 R1T is included in NHTSA Recall Number 22V-641. Please call Rivian
Service Support at 855-748-4265 to schedule your recall appointment immediately. For more information, please visit https://www.NHTSA.gov/recalls. Rivian
R1S SMS Notification Important Recall Message From Rivian
! Your 2022 R1S is included in NHTSA Recall Number 22V-641. Please call Rivian
Service Support at 855-748-4265 to schedule your recall appointment immediately. For more information, please visit https://www.NHTSA.gov/recalls.
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RRC-72-22-002-1: Replace Seat Belt Height Adjuster Bolt Rivian
has decided that a defect which relates to motor vehicle safety exists in certain model year 2022 Rivian
R1T and R1S vehicles. Some of the population may have been built with suspect seat belt assembly anchorage installations. The front seat belt anchors may have been inadequately attached to the B-pillar. An improperly secured seat belt anchor may not adequately restrain the seat occupant during a crash, increasing the risk of injury. Pursuant to its recall determination, Rivian
will inspect and, as necessary, properly secure the seat belt anchorage in the affected vehicles free of charge in certain model year 2022 R1T and R1S vehicles. Document Type Safety Recall Bulletin Date September 30, 2022 Affected Region(s) USA Affected Model(s) R1T, R1S Model Year(s) 2022 Approximate Build Dates Refer to the FSA Dashboard to determine if this document applies to a specific vehicle. January 2022 – August 2022 Vehicle System 72 – Occupant Protection Minimum Service Location Mobile Potentially Required Parts Part Number Quantity Engineering Name Service Name/Notes PT00029815-B 2 BOLT – M8X1.25X20.5 SO TI ADH CL10.9 PT00427866-B-001 1 BLKM-PANEL – B-PILLAR; UPR; LH; PREM; HVPT Trim Panel, B-Pillar, Upper, LH; Black Mountain PT00427868-B-001 1 BLKM-PANEL – B-PILLAR; UPR; RH; PREM; HVPT Trim Panel, B-Pillar, Upper, RH; Black Mountain PT00427866-B-002 1 FORE-PANEL – B-PILLAR; UPR; LH; PREM; HVPT Trim Panel, B-Pillar, Upper, LH; Forest Edge PT00427868-B-002 1 FORE-PANEL – B-PILLAR; UPR; RH; PREM; HVPT Trim Panel, B-Pillar, Upper, RH; Forest Edge Attention: The parts listed in this table are only for unique steps that are called out in this bulletin. Some sections of this bulletin might refer to Service Manual procedures which require additional parts. Always review the bulletin and all potentially related Service Manual procedures before ordering parts and beginning work. Procedure Important: Refer to the FSA dashboard to determine whether a particular vehicle requires the seat belt height adjuster bolt to be replaced on the LH side, RH side, or both sides. RRC-72-22-002-1: Replace Seat Belt Height Adjuster Bolt, Page 1 1. On the affected side(s): Remove: Trim Panel, B-Pillar, Upper, LH (refer to service manual procedure 642815010). CAUTION: Non-reusable component(s). 2. Replace: Note: If the fastener cannot be properly installed or torqued: Escalate for diagnostic assistance. 3. Reinstall all components that were removed for access and replace all non-reusable components. Torque specifications in this section Step Number Torque (Nm) 2 30 Labor Codes Labor Code Description RRC722200200 RRC-72-22-002-1 not applicable RRC722200201 Replace LH 1st row seat belt height adjuster bolt RRC722200202 Replace RH 1st row seat belt height adjuster bolt RRC722200203 Replace LH and RH 1st row seat belt height adjuster bolts RRC722200204 Inspect 1st row seat belt height adjuster bolt(s); escalate for assistance Contact ServiceDocumentFeedback@rivian
.com regarding labor codes and document content. RRC-72-22-002-1: Replace Seat Belt Height Adjuster Bolt, Page 2
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Dear This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Rivian
Automotive, LLC has decided that a defect which relates to motor vehicle safety exists in certain model year 2022 Rivian
R1T and R1S vehicles. Some of the population may have been built with suspect seat belt assembly anchorage installations. What is the problem? The front seat belt anchors may have been inadequately attached to the B-pillar. An improperly secured seat belt anchor may not adequately restrain the seat occupant during a crash, increasing the risk of injury. What will Rivian
do? Your Rivian
Mobile Service Technician or Rivian
Service Center will inspect and, as necessary, properly secure the seat belt anchorage in the affected vehicles free of charge. What should you do? Please call 1-855-748-4265 to schedule the recall service repair immediately. The estimated recall service time will be approximately 1 hour, please plan accordingly. Do you have other questions? If you have further questions, please call Rivian
Service at 1-855-748-4265. For additional information please visit NHTSA.gov/recalls. If you believe that Rivian
has failed or is unable to remedy the defect within a reasonable time or without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue S.E., Washington, D.C. 20590, or call the toll-free Vehicle Safety Hot Line at 1-888-327-4236 (TTY: 1-800-424-9153) or visit www.safercar.gov. Thank you for your attention to this important matter. The quality and safety of your vehicle is of the utmost importance to us. Rivian
IMPORTANT SAFETY RECALL This notice applies to your vehicle, VIN XXXXXXXXXXXXXXXXX 2022 Rivian
R1T & R1S Improperly Secured Front Seat Belt Anchor NHTSA Recall No. 22V-641 Rivian
Recall No. FSAM-924 For updated information, please visit NHTSA.gov/recalls 14600 Myford Road | Irvine, California 92606 | 1-855-748-4265 Federal law requires any lessor who receives this notification pertaining to any leased motor vehicle to send the notice to the lessee within 10 days.
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-641 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Rivian
Automotive, LLC Submission Date : AUG 31, 2022 NHTSA Recall No. : 22V-641 Manufacturer Recall No. : FSAM-924 Manufacturer Information : Manufacturer Name : Rivian
Automotive, LLC Address : 13250 North Haggerty Road PLYMOUTH
MI 48170 Company phone : 999 Population : Number of potentially involved : 207 Estimated percentage with defect : 99 % Vehicle Information : Vehicle 1 : 2022-2022 Rivian
R1T Vehicle Type : Body Style : PICKUP TRUCK Power Train : NR Descriptive Information : The potentially affected vehicle production period began on January 28, 2022, when Rivian
Automotive, LLC (“Rivian
”) started to build vehicles with the suspect seat belt assembly anchorage installations and ended on August 8, 2022, when Rivian
stopped building with the suspect seat belt assembly anchorage installations. Rivian
’s team reviewed manufacturing process records to determine the population of affected vehicles. The Rivian
process is capable of tracing the suspect assembly installation to the suspect vehicles. Similar vehicles not included in this recall received properly installed seat belt assembly anchorages. The total affected vehicles for this model is 198. Production Dates : JAN 28, 2022 – AUG 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-641 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 Rivian
R1S Vehicle Type : Body Style : SUV Power Train : NR Descriptive Information : The potentially affected vehicle production period began on January 28, 2022, when Rivian
Automotive, LLC (“Rivian
”) started to build vehicles with the suspect seat belt assembly anchorage installations and ended on August 8, 2022, when Rivian
stopped building with the suspect seat belt assembly anchorage installations. Rivian
’s team reviewed manufacturing process records to determine the population of affected vehicles. The Rivian
process is capable of tracing the suspect assembly installation to the suspect vehicles. Similar vehicles not included in this recall received properly installed seat belt assembly anchorages. The total affected vehicles for this model is 9. Production Dates : JAN 28, 2022 – AUG 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Rivian has determined that on certain R1T and R1S vehicles, the seat belt height adjuster bolt for the front driver and/or passenger seat may have been cross threaded during the vehicle manufacturing process. This condition may decrease the strength of the bolt joint causing inadequate attachment of the front seat belts during loading. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : An improperly secured seat belt anchor may not adequately restrain the seat occupant during a crash, increasing the risk of injury. Description of the Cause : A bolt can become cross threaded from several causes, such as improper torquing of the bolt or debris in the threads of the nut. Identification of Any Warning that can Occur : The customer may experience a noticeable rattling noise from the height adjuster area on the B pillar if the seat belt anchorage assembly is not properly secured to the B pillar. The customer may also notice excessive movement in the assembly when adjusting the height of the seat belt. Involved Components : Part 573 Safety Recall Report 22V-641 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Seat belt height adjuster bolt Component Description : Bolt – M8X1.25X20.5 SO TI ADH CL10.9 Component Part Number : PT00029815-B Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On July 12, 2022, a height adjuster that was not correctly fastened against the B pillar was identified during vehicle production at the Normal Assembly Plant. On July 15, 2022, Rivian opened an investigation. On August 19, 2022, Rivian decided to conduct a voluntary safety recall of all potentially affected vehicles. As of the date of this filing, Rivian is not aware of any accidents or injuries related to this issue in any market. Part 573 Safety Recall Report 22V-641 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Rivian will inspect and, as necessary, properly secure the seat belt assembly anchorage in the affected vehicles free of charge. Rivian is committed to reimbursing owners for previous out-of-pocket repairs according to the plan submitted to the agency on May 10, 2022; however, the seatbelt for the vehicles affected by this recall is covered under Rivian’s 8 year/100,000 miles new vehicle limited warranty. Rivian only began releasing vehicles to customers at the end of 2021. As no owners of these vehicles would have reached the end of the warranty period and therefore not incurred expenses for the warranted repair as a result of this condition, no notification regarding reimbursement under section 577.11 is necessary. Rivian has a policy and practice of reimbursing owners who have paid for a repair that subsequently becomes the subject of a field action. To ensure consistency, Rivian, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component will be a seatbelt assembly that is secured with a properly installed bolt. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Rivian will begin notifying affected customers on or before October 14, 2022. Planned dealer notification begin date: On or before October 14, 2022. As a direct-to consumer manufacturer, Rivian owns and operates all of the Company’s sales and service operations. As all “dealers” are Rivian owned entities, notification will be through internal means to our licensed store and service operations addressing this recall on or before the date set forth in this response. Planned dealer notification end date: On or before October 14, 2022. As a direct-to consumer manufacturer, Rivian owns and operates all of the Company’s sales and service operations. As all “dealers” are Rivian owned entities, notification will be through internal means to our licensed store and service operations addressing this recall on or before the date set forth in this response. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : OCT 14, 2022 – OCT 14, 2022 Part 573 Safety Recall Report 22V-641 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-641 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Rivian Automotive, LLC Submission Date : AUG 25, 2022 NHTSA Recall No. : 22V-641 Manufacturer Recall No. : FSAM-924 Manufacturer Information : Manufacturer Name : Rivian Automotive, LLC Address : 13250 North Haggerty Road PLYMOUTH
MI 48170 Company phone : 999 Population : Number of potentially involved : 207 Estimated percentage with defect : 99 % Vehicle Information : Vehicle 1 : 2022-2022 Rivian R1T Vehicle Type : Body Style : PICKUP TRUCK Power Train : NR Descriptive Information : The potentially affected vehicle production period began on January 28, 2022, when Rivian Automotive, LLC (“Rivian”) started to build vehicles with the suspect seat belt assembly anchorage installations and ended on August 8, 2022, when Rivian stopped building with the suspect seat belt assembly anchorage installations. Rivian’s team reviewed manufacturing process records to determine the population of affected vehicles. The Rivian process is capable of tracing the suspect assembly installation to the suspect vehicles. Similar vehicles not included in this recall received properly installed seat belt assembly anchorages. The total affected vehicles for this model is 198. Production Dates : JAN 28, 2022 – AUG 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-641 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 Rivian R1S Vehicle Type : Body Style : SUV Power Train : NR Descriptive Information : The potentially affected vehicle production period began on January 28, 2022, when Rivian Automotive, LLC (“Rivian”) started to build vehicles with the suspect seat belt assembly anchorage installations and ended on August 8, 2022, when Rivian stopped building with the suspect seat belt assembly anchorage installations. Rivian’s team reviewed manufacturing process records to determine the population of affected vehicles. The Rivian process is capable of tracing the suspect assembly installation to the suspect vehicles. Similar vehicles not included in this recall received properly installed seat belt assembly anchorages. The total affected vehicles for this model is 9. Production Dates : JAN 28, 2022 – AUG 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Rivian has determined that on certain R1T and R1S vehicles, the seat belt height adjuster bolt for the front driver and/or passenger seat may have been cross threaded during the vehicle manufacturing process. This condition may decrease the strength of the bolt joint causing inadequate attachment of the front seat belts during loading. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Improperly installed seat belt anchorages may not allow the height adjuster to perform as intended as an upper anchorage point for the seatbelt. Description of the Cause : A bolt can become cross threaded from several causes, such as improper torquing of the bolt or debris in the threads of the nut. Identification of Any Warning that can Occur : The customer may experience a noticeable rattling noise from the height adjuster area on the B pillar if the seat belt anchorage assembly is not properly secured to the B pillar. The customer may also notice excessive movement in the assembly when adjusting the height of the seat belt. Involved Components : Part 573 Safety Recall Report 22V-641 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Seat belt height adjuster bolt Component Description : Bolt – M8X1.25X20.5 SO TI ADH CL10.9 Component Part Number : PT00029815-B Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On July 12, 2022, a height adjuster that was not correctly fastened against the B pillar was identified during vehicle production at the Normal Assembly Plant. On July 15, 2022, Rivian opened an investigation. On August 19, 2022, Rivian decided to conduct a voluntary safety recall of all potentially affected vehicles. As of the date of this filing, Rivian is not aware of any accidents or injuries related to this issue in any market. Part 573 Safety Recall Report 22V-641 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Rivian will inspect and, as necessary, properly secure the seat belt assembly anchorage in the affected vehicles free of charge. Rivian is committed to reimbursing owners for previous out-of-pocket repairs according to the plan submitted to the agency on May 10, 2022; however, the seatbelt for the vehicles affected by this recall is covered under Rivian’s 8 year/100,000 miles new vehicle limited warranty. Rivian only began releasing vehicles to customers at the end of 2021. As no owners of these vehicles would have reached the end of the warranty period and therefore not incurred expenses for the warranted repair as a result of this condition, no notification regarding reimbursement under section 577.11 is necessary. Rivian has a policy and practice of reimbursing owners who have paid for a repair that subsequently becomes the subject of a field action. To ensure consistency, Rivian, as part of the owner letter, will request that customers send the original receipt and/or other adequate proof of payment to the company for confirmation of the expense. How Remedy Component Differs from Recalled Component : The remedy component will be a seatbelt assembly that is secured with a properly installed bolt. Identify How/When Recall Condition was Corrected in Production : NR Recall Schedule : Description of Recall Schedule : Rivian will begin notifying affected customers on or before October 14, 2022. Planned dealer notification begin date: On or before October 14, 2022. As a direct-to consumer manufacturer, Rivian owns and operates all of the Company’s sales and service operations. As all “dealers” are Rivian owned entities, notification will be through internal means to our licensed store and service operations addressing this recall on or before the date set forth in this response. Planned dealer notification end date: On or before October 14, 2022. As a direct-to consumer manufacturer, Rivian owns and operates all of the Company’s sales and service operations. As all “dealers” are Rivian owned entities, notification will be through internal means to our licensed store and service operations addressing this recall on or before the date set forth in this response. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : OCT 14, 2022 – OCT 14, 2022 Part 573 Safety Recall Report 22V-641 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 * NR – Not Reported
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