Improperly Tightened Seat Mounting Bolts – 2022 Roadtrek Zion, Zion SRT, Chase & Zion Slumber Motorhomes

August 29, 2022 NHTSA CAMPAIGN NUMBER: 22V653000

Improperly Tightened Seat Mounting Bolts/FMVSS 207

A seat with a loose mounting bolt may not properly restrain an occupant during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 22V653

Manufacturer Roadtrek Inc.

Components SEATS

Potential Number of Units Affected 36

 

Summary

Roadtrek Inc. (Roadtrek) is recalling certain 2022 Zion, Zion SRT, Chase and Zion Slumber motorhomes. The front seat mounting bolts may be improperly tightened. As such, these vehicles fail to comply with the Federal Motor Vehicle Safety Standards (FMVSS) No. 207, “Seating Systems.”

 

Remedy

Dealers will inspect the bolts, and tighten if necessary, free of charge. Owner notification letters were mailed November 7, 2022. Owners may contact Roadtrek customer service at 1-888-762-3873. Roadtrek’s number for this recall is 2022-05.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.  Roadtrek Inc. has decided that a defect, which relates to motor vehicle safety exists in certain 2022 Zion, Zion SRT, Chase and Zion Slumber vehicles manufactured from March 21, 2022 through August 19, 2022 and built on the DodgeeBay logo RameBay logo ProMaster Chassis.

 

What is the problem?

The front seat mounting bolts may not be marked with green paint indicating that they have been torqued correctly. A loose mounting bolt may not properly restrain an occupant in a collision.

 

What is the Corrective Action?

Owners are required to inspect the 6 mounting bolts on each of the front seat as shown in the attached pictures.  If the heads of the 6 bolts on each front seat are marked with green paint, you do not need to do anything further.  Please fill out the attached Corrective Action Completion Form stating that green pain was present and submit this form to Roadtrek Inc. by email at [email protected] or my mail to Roadtrek Retail Support at the address at the bottom of this page.

If there are no green marks on the 6 bolts of each of the front seats, you are required to take your vehicle to your dealer or to the nearest Roadtrek dealer to have the torque checked on all of the 12 bolts. This inspection will be performed at no cost to you and will take approximately 30 minutes. Dealers will be reimbursed for any inspections they are required to perform.  The dealer will fill out the attached Corrective Action Completion Form to report whether the green paint was present and if not that the bolt torques were checked and subsequently marked with green paint which includes the request for payment for the cost of the repair.

If you have questions or concerns about this recall, please contact Roadtrek Retail Support at [email protected].

 

You may also call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.

You may be eligible to receive a reimbursement for the cost of repairs made prior to receiving this notice.  You may submit the attached Corrective Action Completion form with your receipts a to Roadtrek Retail Support at the address below or by email to [email protected].

 


Chronology :

on Aug 17, 2022 during a final vehicle audit, it was noticed that the passenger seat mounting bolts did not have green marks indicating that the bolts had been torqued to the required specification.

Aug 17 to 19 – All vehicles in production and in inventory were checked to determine if there were any others that were missing torque marks. Several others were found and any found were re-torqued and marked.

Aug 22 to 26 – Quality investigated all of the QARs and inspection audits of vehicles produced to determine if there were any vehicles that had been shipped that might not have had the bolts marked confirming that they had been torqued to specifications. This investigation lasted 7 days and identified 36 vehicles that did not have a visual picture in the QAR confirming that the front seat mounting bolts had been marked as having been torqued and were therefore suspect.

 


4 Affected Products

Vehicles

MAKEMODELYEAR
ROADTREKCHASE2022
ROADTREKZION2022
ROADTREKZION SLUMBER2022
ROADTREKZION SRT2022

 


8 Associated Documents

Recall Acknowledgement

RCAK-22V653-5950.pdf 646.301KB

 


Defect Notice 573 Report

RCLRPT-22V653-5491.PDF 213.807KB

 


Recall 573 Report – 10/3/2022

RCLRPT-22V653-3051.PDF 213.808KB

 


Miscellaneous Document – pictures of front seat bolts with green painted

RMISC-22V653-4884.pdf 263.679KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-22V653-0545.pdf 214.713KB

 


Owner Notification Letter(Part 577)

RCONL-22V653-4708.pdf 218.488KB

 


Recall Quarterly Report #1, 2022-4

RCLQRT-22V653-7976.PDF 211.14KB

 


Recall Quarterly Report #2, 2023-1

RCLQRT-22V653-9416.PDF 211.233KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V653&docType=RCL

 


 

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